John Deere 450J 550J & 650J Dozer Operator’s Manual OMT227285 PDF

Description

John Deere 450J 550J & 650J Crawler Dozer Operator’s Manual OMT227285 – PDF DOWNLOAD

• Part Number (P/N): OMT227285_24
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 450J, 550J, 650J
• Serial Number Ranges:
  • 450J: 159987—216242
  • 550J: 159987—
  • 650J: 159987—

TABLE OF CONTENTS:

John Deere 450J 550J & 650J Crawler Dozer Operator’s Manual OMT227285 – PDF DOWNLOAD

450J, 550J and 650J Crawler Dozer 1
Introduction 2
Foreword 2
IMPORTANT 2
License Agreement for John Deere Software 3
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 7
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 9
Required Emission-Related Information 15
Technical Information Feedback Form 15
Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 22
Recognize Safety Information 23
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 24
Protect Against Noise 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires 27
Prevent Battery Explosions 27
Handle Chemical Products Safely 28
Dispose of Waste Properly 28
Prepare for Emergencies 28
Add Cab Guarding For Special Uses 29
Clean Debris from Machine 29
Safety—Operating Precautions 30
Start Only From Operator’s Seat 30
Prevent Unintended Machine Movement 30
Avoid Work Site Hazards 30
Keep Riders Off Machine 31
Avoid Backover Accidents 31
Avoid Machine Tip Over 32
Prevent Unintended Detonation of Explosive Devices 32
Safety—Maintenance Precautions 33
Park And Prepare For Service Safely 33
Service Cooling System Safely 33
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Drive Metal Pins Safely 34
Safety—Safety Signs and Other Instructions 35
Safety Signs and Other Instructions 35
Operation—Operator’s Station 38
Instrument Panel 38
Instrument Panel Functions 39
Warm-Up Indicator 41
Air Conditioning and Cab Heater 41
Windshield Wiper and Washer Controls 42
Horn Button 42
Horn Switch 43
Auxiliary Power Outlet—If Equipped 43
Side Windows—Secondary Exits 44
Adjust Non-Suspension Seat 44
Adjust Suspension Seat—If Equipped 45
Adjust Armrest 45
Seat Belt 45
Operation—Operating The Machine 46
Inspect Machine Daily Before Starting 46
Check Instruments Before Starting 47
Engine Break-In Period 48
Starting the Engine 48
Starting Fluid (Cold Weather Start Aid)—If Equipped 50
Using Coolant Heater—If Equipped 51
Engine Warm-Up 51
Cold Weather Warm-Up 52
Transmission Control Lever (TCL) 52
Driving the Machine 53
Steering the Machine 54
Using Engine Speed Control Knob 54
Travel Speed Using Transmission Control Lever (TCL) 55
Decelerator/Brake Pedal 55
Using Park Lock Lever 56
Stopping the Machine 56
Parking the Machine 57
Operating in Water and Mud 57
Blade Pitch Operation 58
Operating Blade 59
Tilting Blade 59
Angling Blade 60
Avoid Track Damage 60
Blade Control Lever—Operation 60
Ripper Control Lever—If Equipped 62
Operating Winch—If Equipped 63
Fasten Cable to Winch Drum—4000S Series 64
Winch Free Spool Drag Adjustment 67
Loading Machine on a Trailer 67
Releasing Park Brake to Tow the Machine 68
Standard Display Monitor (SDM) Main Menu 70
Standard Display Monitor (SDM) Main Menu—Codes 70
Standard Display Monitor (SDM) Main Menu—Codes—Active Codes 71
Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes 71
Standard Display Monitor (SDM) Main Menu—Machine Settings 71
Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer 71
Standard Display Monitor (SDM) Main Menu—Machine Settings—Track Info 71
Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info 72
Standard Display Monitor (SDM) Main Menu—Machine Settings—Transmission 72
Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (IGC Machines Only) 72
Standard Display Monitor (SDM) Main Menu—Machine Settings—Brake Control 72
Standard Display Monitor (SDM) Main Menu—Diagnostic 72
Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values 73
Standard Display Monitor (SDM) Main Menu—Monitor 73
Standard Display Monitor (SDM) Main Menu—Monitor—Units 73
Standard Display Monitor (SDM) Main Menu—Monitor—Monitor Config 73
Standard Display Monitor (SDM) Main Menu—Monitor—Contrast 73
Maintenance—Machine 74
Diesel Fuel 74
Lubricity of Diesel Fuel 75
Handling and Storing Diesel Fuel 75
Biodiesel Fuel 76
Testing Diesel Fuel 77
Minimizing the Effect of Cold Weather on Diesel Engines 78
Alternative and Synthetic Lubricants 79
Diesel Engine Oil — Tier 3 and Stage IIIA 79
Diesel Engine Oil and Filter Service Intervals 80
Track Rollers, Front Idler and Carrier Roller Oil 81
Hydraulic and Hydrostatic Oil 82
Final Drive Oil 83
Winch Oil 83
Multipurpose Extreme Pressure (EP) Grease 84
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 85
Drain Intervals for Diesel Engine Coolant 86
John Deere COOL-GARD™ II Coolant Extender 86
Supplemental Coolant Additives 86
Operating in Warm Temperature Climates 87
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 87
Testing Diesel Engine Coolant 88
Maintenance—Periodic Maintenance 89
Service Your Machine at Specified Intervals 89
Check the Hour Meter Regularly 89
Prepare Machine for Maintenance 89
Fuel Tank 89
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 90
Service Intervals 91
Required Parts 92
Maintenance—As Required 93
Check Coolant 93
Inspect Serpentine Belt 94
Check Track Sag 95
Adjust Track Sag 96
Operating in Mud or Snow 97
Check Blade Ball and Socket Joint 97
Inspecting and Cleaning Dusty Primary Element 98
Clean or Replace Cab Fresh Air Filter 99
Clean or Replace Cab Recirculating Air Filter 99
Maintenance—Every 10 Hours or Daily 101
Check Coolant Level 101
Check Engine Oil Level 101
Grease Adjustable Pitch Link 102
Drain Water Separator Sediment 102
Check Hydraulic Oil Level 102
Check Transmission Oil Level 103
Clean Dust Unloader Valve 103
Grease Dozer Linkage and Blade Socket 104
Check Winch Oil—If Equipped 105
Maintenance—Every 50 Hours 106
Grease Ripper—If Equipped 106
Maintenance—Initial Service – 250 Hours 107
Drain and Refill Engine Break-In Oil and Replace Filter 107
Maintenance—Every 250 Hours 108
Drain Final Fuel Filter Sediment 108
Check Final Drives Oil Level 108
Take Engine Oil Sample 108
Maintenance—Every 500 Hours 109
Change Engine Oil and Filter 109
Check Air Intake Hose 109
Replace Final Fuel Filter 110
Replace Primary Fuel Filter 111
Check Battery Electrolyte Level and Terminals 112
Blade Pivot Shim Adjustment (—178254) 114
Blade Pivot Shim Adjustment (178255—) 115
Replace Winch Oil Filter—If Equipped 116
Take Fluid Samples 116
Maintenance—Every 1000 Hours 117
Check Coolant 117
Clean Engine Crankcase Ventilation Tube 117
Change Final Drives Oil 117
Replace Air Cleaner Elements 118
Replace Dust Unloader Valve 118
Drain and Refill Winch Oil and Replace Filter—If Equipped 119
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 120
Maintenance—Every 2000 Hours 121
Adjust Engine Valve Lash (Clearance) 121
Drain and Refill Hydraulic Oil and Replace Filter 121
Change Transmission Oil and Filter 122
Maintenance—Every 6000 Hours 124
Drain the Cooling System 124
Fill the Cooling System 125
Miscellaneous—Machine 126
Clean the Engine Air Precleaner Screen 126
Blade Installation—Initial 127
Blade Pitch Linkage Adjustment 129
Do Not Service or Adjust Injection Nozzles or Injection Pump 129
Precautions for Alternator and Regulator 129
Handling, Checking and Servicing Batteries Carefully 130
Using Battery Charger 131
Using Booster Batteries—12 Volt System 133
Using Booster Batteries—24-Volt System 134
Replacing Batteries 135
Removing Batteries 136
JDLink Machine Monitoring System (MMS)—If Equipped 136
Fuse Specification—IGC Machines 137
Fuse Specifications 138
Drain Fuel Tank Sump 139
Check Air Conditioner Refrigerant Level—If Equipped 139
Track Sag General Information 140
Adding Oil to the Roller 140
Checking Track Carrier Roller Oil Level 141
Do Not Service Control Valves and Cylinders 142
Keep ROPS Installed Properly 142
Checking Track Shoe Cap Screw Torque 143
Hardware Torque Specifications 143
Metric Bolt and Screw Torque Values 144
Unified Inch Bolt and Screw Torque Values 145
Miscellaneous—Operational Checkout 146
Operational Checkout 146
Miscellaneous—Troubleshooting 155
Troubleshooting Procedure 155
Engine 156
Electrical System 159
Hydraulic System 161
Hydrostatic Transmission 162
Gauges and Indicators 163
Access Diagnostic Trouble Codes (DTCs) 164
Engine Control Unit (ECU) Diagnostic Trouble Codes 164
Standard Display Monitor (SDM) Diagnostic Trouble Codes 164
Transmission Controller Unit (TCU) Diagnostic Trouble Codes 164
Miscellaneous—Storage 165
Prepare Machine for Storage 165
Avoid Track Damage 165
Monthly Storage Procedure 166
Miscellaneous—Machine Numbers 167
General 167
Record Engine Serial Number 167
Keep Machines Secure 167
Keep Proof of Ownership 168
Miscellaneous—Specifications 169
450J-LT Crawler Dozer Dimensions 169
450J-LT Crawler Dozer Specifications 171
450J-LT Crawler Dozer Weights 172
450J-LGP Crawler Dozer Dimensions 173
450J-LGP Crawler Dozer Specifications 175
450J-LGP Crawler Dozer Weights 176
450J-LT and 450J-LGP Crawler Dozer Drain and Refill Capacities 176
550J-LT Crawler Dozer Dimensions 177
550J-LT Crawler Dozer Specifications 179
550J-LT Crawler Dozer Weights 180
550J-LGP Crawler Dozer Dimensions 181
550J-LGP Crawler Dozer Specifications 183
550J-LGP Crawler Dozer Weights 184
550J-LT and 550J-LGP Crawler Dozer Drain and Refill Capacities 184
650J-LT Crawler Dozer Dimensions 185
650J-LT Crawler Dozer Specifications 187
650J-LT Crawler Dozer Weights 188
650J-LGP Crawler Dozer Dimensions 189
650J-LGP Crawler Dozer Specifications 191
650J-LGP Crawler Dozer Weights 192
650J-XLT Crawler Dozer Dimensions 193
650J-XLT Crawler Dozer Specifications 195
650J-XLT Crawler Dozer Weights 196
650J, 650J-LGP and 650J-XLT Crawler Dozer Drain and Refill Capacities 196
550J and 650J Parallelogram Ripper 197
4000S Winch 198
Eurasian Economic Union 198
Machine Design Life 198
Page Number 21
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 33
Section 1-5 35
Section 2-1 38
Section 2-2 46
Section 3-1 74
Section 3-2 89
Section 3-3 93
Section 3-4 101
Section 3-5 106
Section 3-6 107
Section 3-7 108
Section 3-8 109
Section 3-9 117
Section 3-10 121
Section 3-11 124
Section 4-1 126
Section 4-2 146
Section 4-3 155
Section 4-4 165
Section 4-5 167
Section 4-6 169

S.V 04/24