John Deere 450J, 550J & 650J Crawler Dozer Operator’s Manual PDF

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John Deere 450J, 550J & 650J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 450J, 550J & 650J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

• P/N: OMT204685_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 450J, 550J, 650J
• Series: J SERIES
• Serial: -159986

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 450J, 550J & 650J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 24
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 25
Avoid High-Pressure Oil 26
Work In Ventilated Area 26
Prevent Fires 27
Prevent Battery Explosions 27
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Dispose of Waste Properly 29
Prepare for Emergencies 29
Add Cab Guarding For Special Uses 30
Clean Debris from Machine 30
Safety—Operating Precautions 31
Start Only From Operator’s Seat 31
Prevent Unintended Machine Movement 31
Avoid Work Site Hazards 31
Keep Riders Off Machine 31
Avoid Backover Accidents 32
Avoid Machine Tip Over 32
Safety—Maintenance Precautions 34
Park And Prepare For Service Safely 34
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Safety—Safety Signs 36
Safety Signs 36
Replace Safety Signs 36
Operation—Operator’s Station 38
Instrument Panel (S N —141178) 38
Instrument Panel Functions (S N —141178) 38
Instrument Panel (S N 141179— ) 41
Instrument Panel Functions (S N 141179— ) 41
Warm-Up Indicator 43
Transmission Controller Display Window 44
Air Conditioning and Cab Heater 46
Windshield Wiper and Washer Controls 46
Horn Switch 46
Auxiliary Power Outlet—If Equipped 47
Side Windows—Secondary Exits 47
Adjust Non-Suspension Seat 48
Adjust Suspension Seat—If Equipped 48
Adjust Armrest 49
Seat Belt 49
Operation—Operating The Machine 50
Inspect Machine Daily Before Starting 50
Check Instruments Before Starting (S N —141178) 50
Check Instruments Before Starting (S N 141179— ) 51
Starting the Engine 52
Starting Fluid (Cold Weather Start Aid)—If Equipped (S N —141178) 55
Starting Fluid (Cold Weather Start Aid)—If Equipped (S N 141179— ) 56
Using Coolant Heater—If Equipped 57
Operating Fuel-Fired Coolant Heater—If Equipped 57
Engine Warm-Up 64
Cold Weather Warm-Up 65
Transmission Speed Reverse Ratio Knob 65
Transmission Control Lever (TCL) 65
Driving the Machine 66
Steering the Machine 67
Using Engine Speed Control Knob 67
Travel Speed Using Transmission Control Lever (TCL) 67
Decelerator/Brake Pedal 68
Using Park Lock Lever 69
Stopping the Machine 69
Parking the Machine 69
Operating in Water and Mud 70
Blade Pitch Operation 71
Operating Blade 71
Tilting Blade 72
Angling Blade 72
Blade Control Lever—Operation 73
Avoid Track Damage 74
Ripper Control Lever—If Equipped 74
Operating Winch—If Equipped 76
Fasten Cable to Winch Drum—4000S Series 76
Winch Free Spool Drag Adjustment 79
Loading Machine on a Trailer 80
Releasing Park Brake to Tow the Machine 81
Standard Display Monitor (SDM) Main Menu 84
Standard Display Monitor (SDM) Main Menu—Codes 84
Standard Display Monitor (SDM) Main Menu—Codes—Active Codes 84
Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes 84
Standard Display Monitor (SDM) Main Menu—Machine Settings 84
Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer 85
Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info 85
Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (IGC Machines Only) 85
Standard Display Monitor (SDM) Main Menu—Diagnostic 85
Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values 86
Standard Display Monitor (SDM) Main Menu—Monitor 86
Standard Display Monitor (SDM) Main Menu—Monitor—Units 86
Standard Display Monitor (SDM) Main Menu—Monitor—Monitor Config 86
Standard Display Monitor (SDM) Main Menu—Monitor—Contrast 86
Maintenance—Machine 88
Diesel Fuel 88
Lubricity of Diesel Fuel 88
Handling and Storing Diesel Fuel 89
Biodiesel Fuel 89
Testing Diesel Fuel 91
Minimizing the Effect of Cold Weather on Diesel Engines 91
Alternative and Synthetic Lubricants 92
Diesel Engine Oil — Tier 2 and Stage II 93
Diesel Engine Oil and Filter Service Intervals 93
Track Rollers, Front Idler and Carrier Roller Oil 94
Hydraulic and Hydrostatic Oil 94
Final Drive and Winch Oil 95
Multipurpose Extreme Pressure (EP) Grease 96
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 96
Maintenance—Periodic Maintenance 98
Service Your Machine at Specified Intervals 98
Check the Hour Meter Regularly 98
Prepare Machine for Maintenance 98
Fuel Tank 98
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 98
Service Intervals 99
Required Parts 100
Maintenance—As Required 102
Inspect Serpentine Belt 102
Check Track Sag 102
Adjust Track Sag 103
Operating in Mud or Snow 105
Check Blade Ball and Socket Joint 105
Inspecting and Cleaning Dusty Primary Element 105
Clean or Replace Cab Fresh Air Filter 106
Clean or Replace Cab Recirculating Air Filter 107
Check Coolant 107
Maintenance—Every 10 Hours or Daily 109
Check Coolant Level 109
Check Engine Oil Level 109
Grease Adjustable Pitch Link 110
Drain Water Separator Sediment 110
Check Hydraulic Oil Level 111
Check Transmission Oil Level 111
Clean Dust Unloader Valve 112
Grease Dozer Linkage and Blade Socket 112
Check Winch Oil—If Equipped 113
Maintenance—Every 50 Hours 115
Grease Ripper—If Equipped 115
Maintenance—Initial Service – 250 Hours 116
Drain and Refill Engine Break-In Oil and Replace Filter 116
Maintenance—Every 250 Hours 117
Drain Final Fuel Filter Sediment 117
Check Final Drives Oil Level 117
Check and Adjust Blade Pivot Clearance—If Equipped 117
Take Engine Oil Sample 118
Maintenance—Every 500 Hours 119
Drain and Refill Engine Oil and Replace Filter 119
Check Air Intake Hose 119
Replace Final Fuel Filter 119
Replace Primary Fuel Filter 120
Check Battery Electrolyte Level and Terminals 122
Replace Winch Oil Filter—If Equipped 123
Take Fluid Samples 124
Maintenance—Every 1000 Hours 125
Clean Engine Crankcase Ventilation Tube 125
Change Final Drives Oil 125
Replace Air Cleaner Elements 125
Replace Dust Unloader Valve 126
Drain and Refill Winch Oil and Replace Filter—If Equipped 126
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 127
Check Coolant 128
Maintenance—Every 2000 Hours 129
Adjust Engine Valve Lash (Clearance) 129
Drain and Refill Hydraulic Oil and Replace Filter 129
Change Transmission Oil and Filter 131
Miscellaneous—Machine 133
Drain the Cooling System 133
Fill the Cooling System 133
Clean the Engine Air Precleaner Screen 134
Blade Installation—Initial 134
Blade Pitch Linkage Adjustment 136
Do Not Service or Adjust Injection Nozzles or Injection Pump 137
Inspecting and Cleaning Dusty Primary Element 137
Precautions for Alternator and Regulator 138
Handling, Checking and Servicing Batteries Carefully 138
Using Battery Charger 140
Using Booster Batteries—12 Volt System 140
Replacing Batteries 141
Removing Batteries 142
JDLink™ Machine Monitoring System (MMS)—If Equipped 143
Fuse Specifications for ROPS Units (S N —153833) 143
Fuse Specifications for Cab Units—If Equipped (S N —150490) 145
Fuse Specification—IGC Machines 147
Fuse Specifications (S N 150491— ) 147
Drain Fuel Tank Sump 149
Check Air Conditioner Refrigerant Level—If Equipped 149
Track Sag General Information 151
Adding Oil to the Roller 151
Checking Track Carrier Roller Oil Level 152
Do Not Service Control Valves and Cylinders 153
Checking Neutral Start System (S N —141178) 153
Keep ROPS Installed Properly 154
Checking Track Shoe Cap Screw Torque 155
Hardware Torque Specifications 156
Metric Bolt and Screw Torque Values 156
Unified Inch Bolt and Screw Torque Values 157
Miscellaneous—Operational Checkout 159
Operational Checkout 159
Engine Off Checks 159
Engine On Checks 166
Miscellaneous—Troubleshooting 170
Troubleshooting Procedure 170
Engine 170
Electrical System 173
Hydraulic System 176
Hydrostatic Transmission 176
Gauges and Indicators 177
Access Diagnostic Trouble Codes (DTCs) (S N —141178) 178
Access Diagnostic Trouble Codes (DTCs) 180
Engine Control Unit (ECU) Diagnostic Trouble Codes 180
Monitor Display Unit (MDU) Diagnostic Trouble Codes (S N —141178) 180
Standard Display Monitor (SDM) Diagnostic Trouble Codes 181
Transmission Controller Unit (TCU) Diagnostic Trouble Codes 181
Miscellaneous—Storage 182
Prepare Machine for Storage 182
Monthly Storage Procedure 182
Avoid Track Damage 183
Miscellaneous—Machine Numbers 185
General 185
Record Engine Serial Number 185
Keep Machines Secure 185
Keep Proof of Ownership 185
Miscellaneous—Specifications 187
450J-LT Crawler Dozer Dimensions 187
450J-LT Crawler Dozer Specifications 189
450J-LT Crawler Dozer Weights 189
450J-LGP Crawler Dozer Dimensions 190
450J-LGP Crawler Dozer Specifications 193
450J-LGP Crawler Dozer Weights 193
450J-LT and 450J-LGP Crawler Dozer Drain and Refill Capacities 194
550J-LT Crawler Dozer Dimensions 194
550J-LT Crawler Dozer Specifications 197
550J-LT Crawler Dozer Weights 197
550J-LGP Crawler Dozer Dimensions 198
550J-LGP Crawler Dozer Specifications 201
550J-LGP Crawler Dozer Weights 201
550J-LT and 550J-LGP Crawler Dozer Drain and Refill Capacities 202
650J-LT Crawler Dozer Dimensions 203
650J-LT Crawler Dozer Specifications 206
650J-LT Crawler Dozer Weights 206
650J-LGP Crawler Dozer Dimensions 207
650J-LGP Crawler Dozer Specifications 210
650J-LGP Crawler Dozer Weights 210
650J-XLT Crawler Dozer Dimensions 211
650J-XLT Crawler Dozer Specifications 214
650J-XLT Crawler Dozer Weights 214
650J, 650J-LGP and 650J-XLT Crawler Dozer Drain and Refill Capacities 215
550J and 650J Parallelogram Ripper 216
4000S Winch 217
Eurasian Economic Union 218
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 34
Section 1-5 36
Section 2-1 38
Section 2-2 50
Section 3-1 88
Section 3-2 98
Section 3-3 102
Section 3-4 109
Section 3-5 115
Section 3-6 116
Section 3-7 117
Section 3-8 119
Section 3-9 125
Section 3-10 129
Section 4-1 133
Section 4-2 159
Section 4-3 170
Section 4-4 182
Section 4-5 185
Section 4-6 187

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