John Deere 450K, 550K & 650K Dozer Operator’s Manual OMT378072X19 PDF

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John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD

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John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD

P/N: OMT378072X19_Z3

• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 450K, 550K, 650K
• Serial:
  • PIN: 1T0450KX_ _F304771—
  • PIN: 1T0550KK_ _F305398—
  • PIN: 1T0650KK_ _F305399—
• Additional Information:
  • For complete service information, also see: T378076X19, PC15105, PC15106, PC15107

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 450K, 550K & 650K Crawler Dozer Operator’s Manual OMT378072X19 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Operator Ability 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Exhaust Filter Ash Handling and Disposal 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety—Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 46
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Use Special Care When Operating 48
Inspect and Maintain ROPS 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety—Maintenance Precautions 51
Park and Prepare for Service Safely 51
Service Machines Safely 51
Service Cooling System Safely 51
Remove Paint Before Welding or Heating 52
Make Welding Repairs Safely 52
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 53
Clean Exhaust Filter Safely 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 59
Standard Display Monitor (SDM) Functions 59
Primary Display Unit (PDU) Functions 62
Sealed Switch Module (SSM) Functions 66
Transmission Control Lever 68
Blade Control Lever 68
Auxiliary Control Levers—If Equipped 69
Using Park Lock Levers 70
Heating and Air Conditioning System—If Equipped 70
Seat Adjustment 71
Seat Heater—If Equipped 71
Under Seat Heater—If Equipped 72
Windshield Wipers and Washers—If Equipped 73
Work and Drive Lights 74
Reversing Fan—If Equipped 75
Horn 75
Dome Light—If Equipped 76
Radio—If Equipped 77
Auxiliary Power Outlets 79
Door Latch—If Equipped 79
Secondary Exits—If Equipped 80
Cab Windows—If Equipped 81
Fire Extinguisher Mounting Location 81
Beacon Light—If Equipped 82
Operation—Operating the Machine 83
Before Starting Work 83
Inspect Machine Daily Before Starting 83
Check Instruments Before Starting 84
Battery Disconnect Switch 86
Engine Break-In Period 86
Engine Block Heater—If Equipped 87
Starting the Engine 87
Engine Warm-Up 89
Cold Weather Warm-Up 90
Driving the Machine 91
Setting Travel Speed 92
Setting Engine Speed 92
Auto-Idle Operation 93
Economy (ECO) Mode Operation 93
Decelerator/Brake Pedal and Decelerator Mode Switch 94
Stopping the Machine 95
Parking the Machine 96
Hydraulic System Pressure Release 98
Blade Release 99
Required Machine Stop Warning 99
Exhaust Filter 101
Selective Catalytic Reduction (SCR) System Overview 103
Qualified Emergency Use — SCR Override Option 105
Service ADVISOR™ Remote (SAR) Software Delivery Process 106
Operating in Water and Mud 106
Driving Up a Steep or Slippery Slope 107
Avoid Track Damage 107
Extend Undercarriage Life 107
Hydraulics Enable—If Equipped 108
Operating Blade 109
Changing Blade Pitch 110
Grade Control System Identification—If Equipped 111
Operating SmartGrade™ System (Factory Installation)—If Equipped 111
Operating Slope Control System (Factory Installation)—If Equipped 112
Operating Topcon® Grade Control System (Factory Installation)—If Equipped 119
Ripper Operation—If Equipped 120
Operating Winch—If Equipped 121
Fasten Cable to Winch Drum—4000S Series 122
Winch Free Spool Drag Adjustment 125
Loading Machine on a Trailer 126
Lifting the Machine 127
Releasing Park Brake to Tow the Machine 128
Operation—Standard Display Monitor (SDM) 130
Standard Display Monitor (SDM) 130
Main Menu, SDM 131
Operation—Job Timer, SDM 131
Operation—Exhaust Filter, SDM 132
Operation—Exhaust Filter Auto Cleaning, SDM 132
Operation—Exhaust Filter Parked Cleaning, SDM 133
Operation—Exhaust Filter Emergency Override, SDM 134
Operation—Software Update, SDM 134
Diagnostics—Codes, SDM 135
Diagnostics—Machine Readings, SDM 135
Diagnostics—Engine Readings, SDM 136
Diagnostics—Transmission Readings, SDM 136
Diagnostics—JDLink Readings, SDM 137
Diagnostics—Controller Info, SDM 137
Diagnostics—Machine ID, SDM 138
Setup—Monitor, SDM 138
Setup—Security, SDM 139
Setup—Preferences, SDM 140
Operation—Primary Display Unit (PDU) 141
Aftertreatment Indicators Overview 141
Primary Display Unit (PDU) 142
Main Menu, PDU 143
Main Menu—Display Settings, PDU 144
Main Menu—SmartGrade, PDU—If Equipped 145
Main Menu—Slope Control, PDU 146
Main Menu—Diagnostics, PDU 147
Main Menu—Security, PDU 149
Main Menu—Machine Setup, PDU 151
Main Menu—Machine Fan, PDU 152
Main Menu—Job Timer, PDU 152
Main Menu—About, PDU 153
Main Menu—Exhaust Filter, PDU 154
Main Menu—Exhaust Filter Auto Cleaning, PDU 154
Main Menu—Exhaust Filter Parked Cleaning, PDU 155
Main Menu—Exhaust Filter Emergency Override, PDU 156
Main Menu—Software Update, PDU 156
Maintenance—Machine 157
Required Emission-Related Information 157
Diesel Fuel 157
Diesel Fuel Specifications 158
Lubricity of Diesel Fuel 158
Handling and Storing Diesel Fuel 158
Biodiesel Fuel 159
Testing Diesel Fuel 160
Supplemental Diesel Fuel Additives 160
Fuel Filters 160
Minimizing the Effect of Cold Weather on Diesel Engines 161
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 162
Refilling Diesel Exhaust Fluid (DEF) Tank 163
Testing Diesel Exhaust Fluid (DEF) 164
Storing Diesel Exhaust Fluid (DEF) 164
Disposal of Diesel Exhaust Fluid (DEF) 165
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 165
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 166
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 167
Diesel Engine Oil Service Interval for Operation at High Altitude 167
Oil Filters 168
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 169
Water Quality for Mixing with Coolant Concentrate 170
Operating in Warm Temperature Climates 170
Testing Coolant Freeze Point 171
Disposing of Coolant 171
Alternative and Synthetic Lubricants 172
Final Drive Oil 172
Hydraulic and Hydrostatic Oil 173
Track Rollers, Front Idler, and Carrier Roller Oil 174
Winch Oil 174
Multipurpose Extreme Pressure (EP) Grease 175
Lubricant Storage 175
Mixing of Lubricants 175
Maintenance—Periodic Maintenance 176
Service Machine at Specified Intervals 176
Prepare Machine for Maintenance 176
Check Hour Meter Regularly 177
Fuel Tank 178
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 178
Service Intervals 179
Required Parts 181
Maintenance—As Required 183
Inspect or Replace Belt and Check Automatic Belt Tensioner 183
Replace Primary and Secondary Engine Air Filter Elements 185
Check Air Cleaner Dust Unloader Valve 186
Check and Fill Windshield Washer Fluid 186
Check and Drain Primary Fuel Filter and Water Separator 187
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 187
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 188
Track Sag General Information 188
Check and Adjust Track Sag 189
Service Exhaust Filter 192
Inspect and Clean Cooling Package 193
Clean and Tighten Battery Terminals 195
Maintenance—Every 10 Hours or Daily 196
Check Coolant Level at Surge Tank 196
Check Engine Oil Level 197
Check Hydraulic/Hydrostatic System Oil Level 198
Lubricate Dozer Linkage and Blade Socket 199
Maintenance—Every 50 Hours 200
Lubricate Rear Ripper—If Equipped 200
Maintenance—Every 250 Hours 201
Check Final Drive Oil Level 201
Take Engine Oil Sample 201
Maintenance—Every 500 Hours 202
Drain and Refill Engine Oil and Replace Filter 202
Take Fluid Samples 202
Replace Primary and Final Fuel Filters 203
Replace Auxiliary Fuel Filter—If Equipped 204
Replace Winch Oil Filter—If Equipped 205
Drain Water and Sediment From Fuel Tank 206
Check Hybrid Battery Electrolyte Level—If Equipped 207
Check Blade Shim Adjustment 209
Maintenance—Every 1000 Hours 211
Check Coolant Condition 211
Check Air Intake Hoses and Connections 211
Drain and Refill Final Drive Oil 212
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 212
Drain and Refill Winch Oil and Replace Filter—If Equipped 213
Replace Cab Fresh Air and Recirculation Filters 214
Maintenance—Every 2000 Hours 216
Replace Open Crankcase Ventilation (OCV) Filter 216
Drain and Refill Hydraulic/Hydrostatic System Oil and Replace Filters 217
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 218
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 219
Replace Fuel Tank Breather 219
Maintenance—Every 3000 Hours 220
Check and Adjust Engine Valve Lash 220
Maintenance—Every 4000 Hours 221
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —396150) 221
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —396150) 221
Clean Diesel Exhaust Fluid (DEF) Tank (S N —396150) 221
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 221
Maintenance—Every 6000 Hours 222
Drain and Refill Engine Cooling System 222
Miscellaneous—Machine 224
Opening and Closing the Grille 224
Remove Operator’s Station Floor Plate 225
Check Air Inlet Cover 225
Replacing Fuses 226
Checking Park Lock Start System 227
Checking Transmission Start System 227
Lubricating Door Latches—If Equipped 228
Drain Fuel From Fuel Tank 228
Bleed Fuel System 229
Fluid Sampling Test Ports—If Equipped 229
Quick Service Connectors—If Equipped 230
JDLink™ Machine Monitoring System (MMS)—If Equipped 230
Keep Electronic Control Unit Connectors Clean 230
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 230
Do Not Service Control Valves, Cylinders, Pumps, or Motors 230
Precautions for Alternator and Regulator 231
Handling, Checking, and Servicing Batteries Carefully 232
Using Battery Charger 233
Using Booster Batteries—24-Volt System 235
Replacing and Removing Batteries 236
Keep ROPS Installed Properly 237
Track Shoe Cap Screw Torque 238
Checking Carrier Roller Oil Level 239
Checking Idlers and Rollers for Oil Leakage 239
Welding on Machine 240
Replacing Ripper Teeth—If Equipped 240
Hardware Torque Specifications 240
Unified Inch Bolt and Screw Torque Values 241
Metric Bolt and Screw Torque Values 242
Miscellaneous—Operational Checkout 243
Operational Checkout 243
Diagnostic Trouble Code (DTC) Check 243
Operational Checks—Switched Power OFF, Engine OFF Checks 243
Operational Checks—Switched Power ON, Engine OFF 250
Operational Checks—Switched Power ON, Engine ON 265
Miscellaneous—Troubleshooting 289
Troubleshooting Procedure 289
Engine 290
Electrical System 294
Hydraulic System 296
Hydrostatic Transmission System 297
Air Conditioning System 298
Heater System 299
Software Update 299
Miscellaneous—Storage 300
Prepare Machine for Storage 300
Monthly Storage Procedure 301
Preparing Engine for Long-Term Storage 302
Removing Engine From Long-Term Storage 303
Miscellaneous—Machine Numbers 304
Record Product Identification Number (PIN) 304
Record Engine Serial Number 304
Keep Proof of Ownership 304
Keep Machines Secure 304
Miscellaneous—Specifications 305
450K LGP Crawler Dozer Dimensions 305
450K LGP Crawler Dozer Specification 307
450K LGP Crawler Dozer Weights 308
450K LT Crawler Dozer Dimensions 309
450K LT Crawler Dozer Specifications 311
450K LT Crawler Dozer Weights 312
450K LT and 450K LGP Crawler Dozer Drain and Refill Capacities 313
550K LGP Crawler Dozer Dimensions 314
550K LGP Crawler Dozer Specifications 316
550K LGP Crawler Dozer Weights 317
550K XLT Crawler Dozer Dimensions 318
550K XLT Crawler Dozer Specifications 320
550K XLT Crawler Dozer Weights 321
550K XLT and 550K LGP Crawler Dozer Drain and Refill Capacities 322
650K LGP Crawler Dozer Dimensions 323
650K LGP Crawler Dozer Specifications 326
650K LGP Crawler Dozer Weights 327
650K XLT Crawler Dozer Dimensions 328
650K XLT Crawler Dozer Specifications 331
650K XLT Crawler Dozer Weights 332
650K XLT and 650K LGP Crawler Dozer Drain and Refill Capacities 333
Parallelogram Ripper 334
4000S Winch 335
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 51
Section 1-5 55
Section 2-1 59
Section 2-2 83
Section 2-3 130
Section 2-4 141
Section 3-1 157
Section 3-2 176
Section 3-3 183
Section 3-4 196
Section 3-5 200
Section 3-6 201
Section 3-7 202
Section 3-8 211
Section 3-9 216
Section 3-10 220
Section 3-11 221
Section 3-12 222
Section 4-1 224
Section 4-2 243
Section 4-3 289
Section 4-4 300
Section 4-5 304
Section 4-6 305

S.V 04/24