John Deere 524 P 4WD Loader Operator’s Manual OMT453605X019 PDF

Description

John Deere 524 P 4WD Loader Operator’s Manual OMT453605X019 – PDF DOWNLOAD

• Part Number (P/N): OMT453605X019_04
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Model: 524 P
• Serial Number Range: 1DW524PA_ _L_10283—18489

TABLE OF CONTENTS:

John Deere 524 P 4WD Loader Operator’s Manual OMT453605X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
High Debris Applications 41
Clean Debris from Machine 41
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Prepare for Emergencies 43
Exhaust Filter Ash Handling and Disposal 43
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Use Special Care When Operating Loader 50
Avoid Power Lines 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Accumulator Systems Safely 54
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 68
Levers—Two Function Hydraulic Control 68
Levers—Three Function Hydraulic Control 69
Levers—Four Function Hydraulic Control 70
Levers—Five or Six Function Hydraulic Control 70
Pedals 71
Sealed Switch Module (SSM) Functions 72
Primary Display Unit (PDU) Functions 77
Horn Button 85
Turn Signals 85
Power Adjustable Mirrors—If Equipped 86
Dome Light 86
Air Conditioner and Heater Operation 87
Counter Switch—If Equipped 88
Radio—If Equipped 89
Auxiliary Power Supply 93
Opening and Securing Side Door 94
Opening Side Window (Alternative Exit) 95
Using the Seat Belt 95
Seat Adjustment 96
Fire Extinguisher Mounting Location 98
Operation—Operating the Machine 99
Before Starting Work 99
Operator Ability 99
Inspect Machine Daily Before Starting 100
Check Instruments Before Starting 101
Security System 102
Battery Disconnect Switch 102
Engine Break-In Period 103
Starting the Engine 104
Cold Start Aid—Block Heater—If Equipped 106
Cold Start Aid—Glow Plug 106
Cold Weather Warm-Up 107
Required Machine Stop Warning 107
Park Brake Switch 109
Shifting the Transmission 110
Operating in Water and Mud 111
Driving Up a Steep or Slippery Slope 111
Automatic Idle and Automatic Shutdown 112
Turbocharger Cool Down 112
Stopping the Engine 113
Joystick Bucket and Boom Control 114
Two Lever Bucket and Boom Control 116
Auxiliary Control 117
Ride Control—If Equipped 118
Secondary Steering—If Equipped 120
Differential Lock Operation 121
Throttle Lock—If Equipped 123
Service ADVISOR™ Remote (SAR) Software Delivery Process 124
Exhaust Filter 125
Selective Catalytic Reduction (SCR) System Overview 127
US EPA Qualified Emergency Use — SCR Derate Override Option 129
EU Qualified Emergency Use — SCR Derate Override Option 130
Rear Camera and Radar Object Detection (ROD) System—If Equipped 131
Counter Switch Operation—If Equipped 134
Embedded Payload Scale—If Equipped 135
Boom Height Kickout Adjustment 139
Return-to-Carry Adjustment 139
Return-to-Dig Adjustment 140
Operating Loader Coupler—If Equipped 140
Using the Loader Bucket 141
Backdragging 142
Fork Attachment 143
Parking the Machine 145
Loading Machine for Transport 147
Towing—Recovery Procedure 150
Lifting the Machine 152
Operation—Monitor Operation 153
Aftertreatment Indicators Overview 153
Primary Display Unit (PDU) 154
Main Menu 155
Main Menu—Display Settings 156
Main Menu—Diagnostics 157
Main Menu—Exhaust Filter 159
Main Menu—Exhaust Filter Auto Cleaning 160
Main Menu—Exhaust Filter Parked Cleaning 161
Main Menu—Exhaust Filter Emergency Override 162
Main Menu—Software Update 162
Main Menu—Calibrations—Electro-Hydraulic Valves 163
Main Menu—Calibrations—Implement Control Levers 164
Main Menu—Calibrations—Loader Position Sensors 165
Main Menu—Calibrations—Loader Linkage 165
Main Menu—Calibrations—Transmission Clutches 166
Main Menu—Calibrations—Brake Pedal 167
Main Menu—Machine Setup 168
Main Menu—Security 173
Main Menu—Machine Fan 175
Main Menu—Fuel Consumption 176
Main Menu—About 177
Main Menu—Job Timer 177
Main Menu—Camera—If Equipped 178
Main Menu—Payload Weighing—If Equipped 179
Main Menu—Attachments—If Equipped 180
Maintenance—Machine 181
Required Emission-Related Information 181
Alternative and Synthetic Lubricants 181
Lubricant Storage 181
Mixing of Lubricants 181
Hydraulic Oil 182
Diesel Fuel 183
Diesel Fuel Specifications 183
Lubricity of Diesel Fuel 184
Handling and Storing Diesel Fuel 184
Biodiesel Fuel 185
Testing Diesel Fuel 186
Supplemental Diesel Fuel Additives 186
Fuel Filters 186
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 187
Refilling Diesel Exhaust Fluid (DEF) Tank 188
Testing Diesel Exhaust Fluid (DEF) 189
Storing Diesel Exhaust Fluid (DEF) 189
Disposal of Diesel Exhaust Fluid (DEF) 190
Minimizing the Effect of Cold Weather on Diesel Engines 191
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 192
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 193
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 194
Diesel Engine Oil Service Interval for Operation at High Altitude 194
Oil Filters 195
Transmission, Park Brake, and Axle Oil 195
Grease with Molybdenum Disulfide 196
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 197
Water Quality for Mixing with Coolant Concentrate 198
Operating in Warm Temperature Climates 198
Testing Coolant Freeze Point 199
Disposing of Coolant 199
Maintenance—Periodic Maintenance 200
Service Machine at Specified Intervals 200
Check the Hour Meter Regularly 200
Prepare Machine for Maintenance 201
Frame Locking Bar 202
Locking Loader Boom 203
Engine Service Doors and Side Shields 204
Cooling System Doors 205
Fuel Tank 206
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 206
Service Intervals 206
Required Parts 207
Maintenance—As Required 209
Check Windshield Washer Fluid Level 209
Inspect Tires and Check Pressure 210
Tire Pressures 211
Check and Clean Cab Air Precleaner Housing—If Equipped 214
Check and Clean Heating and Air Conditioner Housing 215
Check Wheel Bolt Torque 215
Inspect Engine Air Cleaner Elements 216
Inspect Serpentine Belt 217
Clean Cooler Cores 218
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 220
Drain Water From Primary Fuel Filter With Water Separator 221
Service Exhaust Filter 221
Drain, Flush, and Refill Fuel Tank 222
Check Cab Recirculation Air Filter 223
Check Cab Fresh Air Filter 224
Clean Hydraulic Pump Case Drain In-Line Screen 225
Clean Debris From Coupler Lock Cylinder—If Equipped 227
Lubricate Cab Door Hinges 229
Clean and Tighten Battery Terminals 230
Maintenance—Every 10 Hours or Daily 231
Clean Air Cleaner Dust Unloader Valve 231
Check Coolant Level at Surge Tank 232
Check Engine Oil Level 233
Check Hydraulic System Oil Level 233
Check Transmission Oil Level 234
Maintenance—Every 100 Hours 235
Lubricate Loader Linkage and Cylinder Pivots 235
Lubricate Coupler Lock Pins—If Equipped 241
Maintenance—Initial Service—250 Hours 242
Drain and Refill Front and Rear Axle Oil 242
Replace Axle Oil Filters—If Equipped 243
Maintenance—Every 250 Hours 244
Take Engine Oil Sample 244
Maintenance—Every 500 Hours 245
Lubricate Driveline Upper and Lower Sliding Joints 245
Lubricate Front and Rear Axle Shaft Seals 246
Check Hybrid Battery Electrolyte Level—If Equipped 247
Replace Hydraulic Reservoir Breather Filter 249
Check Front and Rear Axle Oil Level 250
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 251
Take Fluid Samples 251
Drain and Refill Engine Oil and Replace Filter 252
Replace Primary Fuel Filter 253
Replace In-Line Fuel Filter 253
Replace Final Fuel Filter 254
Check Park Brake Oil Level 254
Lubricate Front and Rear Shaft Seals on Park Brake 255
Check Ride Control Accumulator—If Equipped 256
Maintenance—Every 1000 Hours 257
Replace Air Cleaner Dust Unloader Valve 257
Replace Engine Air Cleaner Elements 258
Replace Fuel Tank Breather Filter 258
Check Coolant Condition 259
Replace Axle Oil Filters—If Equipped 259
Lubricate Frame Hinge Pivots 260
Drain and Refill Park Brake Oil 260
Maintenance—Every 2000 Hours 261
Drain and Refill Front and Rear Axle Oil 261
Replace Open Crankcase Ventilation (OCV) Filter 262
Check and Adjust Engine Valve Lash 262
Drain and Refill Transmission Oil and Replace Filter 263
Rerun Transmission Clutch Calibration 264
Maintenance—Every 4000 Hours 265
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 265
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 266
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 267
Replace Hydraulic System Return Filter 268
Drain, Flush, and Refill Hydraulic System Oil 269
Clean Hydraulic System Fill Strainer 271
Maintenance—Every 5000 Hours 272
Check Driveline Damper for Cracks 272
Maintenance—Every 6000 Hours 273
Drain Cooling System 273
Cooling System Fill and Deaeration Procedure 274
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 275
Miscellaneous—Machine 276
Check Air Inlet Cover—If Equipped 276
Bleed Fuel System 276
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 276
Do Not Service Control Valves, Cylinders, Pumps, or Motors 276
Precautions for Alternator and Regulator 277
Clean Machine Regularly 277
Handling, Checking, and Servicing Batteries Carefully 278
Using Battery Charger 279
Using Booster Batteries—24-Volt System 281
Replacing Batteries 282
Welding On Machine 283
Keep Electronic Control Unit Connectors Clean 283
JDLink Machine Monitoring System (MMS)—If Equipped 283
Replacing Fuses 284
Remove and Install Halogen Bulbs 288
Remove and Install Light-Emitting Diode (LED) Lights 289
Fluid Sampling Test Ports—If Equipped 290
Service Recommendations for Snap-To-Connect® (STC) Fittings 291
Keep ROPS Installed Properly 292
Verified Anchor Point Information 292
External Service Brake Inspection 293
Inspect Seat Belt 294
Replacing Seat Belt 295
Replacing Bucket Teeth—TK Series 296
Servicing Air Conditioning System 296
Hardware Torque Specifications 296
Unified Inch Bolt and Screw Torque Values 297
Metric Bolt and Screw Torque Values 298
Miscellaneous—Operational Checkout 299
Operational Checkout 299
Diagnostic Trouble Code (DTC) Check 299
Operational Checks—Ignition Off, Engine Off Checks 299
Operational Checks—Ignition On, Engine Off Checks 300
Operational Checks—Ignition On, Engine On Checks 307
Miscellaneous—Troubleshooting 328
Troubleshooting Procedure 328
Engine 329
Transmission 334
Differential and Axle 336
Service Brake 337
Driveline 338
Park Brake 338
Hydraulic System 339
Steering 342
Air Conditioning System 343
Heater System 344
Software Update 345
Attachment Recognition 346
Miscellaneous—Storage 347
Prepare Machine for Storage 347
Monthly Storage Procedure 348
Preparing Engine for Long-Term Storage 349
Removing Engine From Long-Term Storage 350
Miscellaneous—Machine Numbers 351
Record Product Identification Number (PIN) 351
Record Engine Serial Number 351
Record Transmission Serial Number 351
Record Hydraulic Pump Serial Number 352
Record Front and Rear Axle Housing Serial Numbers 352
Keep Proof of Ownership 352
Keep Machines Secure 353
Miscellaneous—Specifications 354
Engine Specifications 354
Drain and Refill Capacities 354
Standard Z-Bar Specifications 355
High Lift Z-Bar Specifications 358
High Lift Plus Z-Bar Specifications 360
Tool Carrier Specifications 362
Travel Speeds 364
Eurasian Economic Union 364
Machine Design Life 364
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 45
Section 1-4 53
Section 1-5 58
Section 2-1 68
Section 2-2 99
Section 2-3 153
Section 3-1 181
Section 3-2 200
Section 3-3 209
Section 3-4 231
Section 3-5 235
Section 3-6 242
Section 3-7 244
Section 3-8 245
Section 3-9 257
Section 3-10 261
Section 3-11 265
Section 3-12 272
Section 3-13 273
Section 4-1 276
Section 4-2 299
Section 4-3 328
Section 4-4 347
Section 4-5 351
Section 4-6 354

S.V 04/24