John Deere 524 P 4WD Loader Operator’s Manual OMT483917X019 PDF

Description

John Deere 524 P 4WD Loader Operator’s Manual OMT483917X019 – PDF DOWNLOAD

Part Number (P/N): OMT483917X019_44
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 524 P
Serial Number (Serial): 1DW524PA_ _L_18490—

TABLE OF CONTENTS:

John Deere 524 P 4WD Loader Operator’s Manual OMT483917X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 35
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 35
Recognize Safety Information 37
Follow Safety Instructions 37
Operate Only If Qualified 37
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Oils and Fluids 39
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 40
Prevent Fires, Clean Debris From Machine 41
In Case of Machine Fire 41
Prevent Battery Explosions 42
High Debris Applications 42
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Prepare for Emergencies 44
Exhaust Filter Ash Handling and Disposal 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Use Special Care When Operating Loader 50
Avoid Power Lines 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Accumulator Systems Safely 54
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 68
Levers—Two Function Hydraulic Control 68
Levers—Three Function Hydraulic Control 69
Levers—Four Function Hydraulic Control 70
Levers—Five or Six Function Hydraulic Control 70
Pedals 71
Sealed Switch Module (SSM) Functions 72
Primary Display Unit (PDU) Functions 78
Horn Button 86
Turn Signals 86
Power Adjustable Mirrors—If Equipped 87
Dome Light 87
Air Conditioner and Heater Operation 88
Counter Switch—If Equipped 89
Radio—If Equipped 89
Auxiliary Power Supply 90
Opening and Securing Side Door 91
Opening Side Window (Alternative Exit) 92
Using the Seat Belt 92
Seat Adjustment 93
Fire Extinguisher Mounting Location 95
Operation—Operating the Machine 96
Before Starting Work 96
Operator Ability 96
Inspect Machine Daily Before Starting 97
Check Instruments Before Starting 98
Security System 99
Battery Disconnect Switch 99
Engine Break-In Period 100
Starting the Engine 101
Cold Start Aid—Block Heater—If Equipped 103
Cold Start Aid—Glow Plug 103
Cold Weather Warm-Up 104
Required Machine Stop Warning 104
Park Brake Switch 106
Shifting the Transmission 107
Operating in Water and Mud 108
Driving Up a Steep or Slippery Slope 108
Automatic Idle and Automatic Shutdown 109
Turbocharger Cool Down 109
Stopping the Engine 110
Joystick Bucket and Boom Control 111
Two Lever Bucket and Boom Control 113
Auxiliary Control 114
Ride Control—If Equipped 115
Secondary Steering—If Equipped 117
Differential Lock Operation 118
Throttle Lock—If Equipped 120
Service ADVISOR™ Remote (SAR) Software Delivery Process 121
Exhaust Filter 122
Selective Catalytic Reduction (SCR) System Overview 124
US EPA Qualified Emergency Use — SCR Derate Override Option 126
EU Qualified Emergency Use — SCR Derate Override Option 127
Rear Camera and Radar Object Detection (ROD) System—If Equipped 128
Auto Level 132
Advanced Secondary Monitor—Display Settings 133
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 134
Counter Switch Operation—If Equipped 137
Boom Height Kickout Adjustment 138
Return-to-Carry Adjustment 138
Return-to-Dig Adjustment 139
Operating Loader Coupler—If Equipped 139
Using the Loader Bucket 140
Backdragging 141
Fork Attachment 142
Parking the Machine 144
Loading Machine for Transport 146
Towing—Recovery Procedure 149
Lifting the Machine 151
Operation—Monitor Operation 152
Aftertreatment Indicators Overview 152
Primary Display Unit (PDU) 154
Main Menu 156
Main Menu—Display Settings 157
Main Menu—Diagnostics 158
Main Menu—Exhaust Filter 160
Main Menu—Exhaust Filter Auto Cleaning 161
Main Menu—Exhaust Filter Parked Cleaning 162
Main Menu—Exhaust Filter Emergency Override 163
Main Menu—Software Update 163
Main Menu—Calibrations—Electro-Hydraulic Valves 164
Main Menu—Calibrations—Implement Control Levers 165
Main Menu—Calibrations—Loader Position Sensors 166
Main Menu—Calibrations—Loader Linkage 166
Main Menu—Calibrations—Transmission Clutches 167
Main Menu—Calibrations—Brake Pedal 168
Main Menu—Machine Setup 169
Main Menu—Security 174
Main Menu—Calibrations—Articulation Angle Sensor 175
Main Menu—Machine Fan 176
Main Menu—Fuel Consumption 177
Main Menu—About 178
Main Menu—Job Timer 178
Main Menu—Camera—If Equipped 179
Main Menu—SmartWeigh—If Equipped 179
Main Menu—Attachments—If Equipped 180
Maintenance—Machine 181
Required Emission-Related Information 181
Alternative and Synthetic Lubricants 181
Lubricant Storage 181
Mixing of Lubricants 181
Hydraulic Oil 182
Diesel Fuel 183
Diesel Fuel Specifications 183
Lubricity of Diesel Fuel 184
Handling and Storing Diesel Fuel 184
Biodiesel Fuel 185
Testing Diesel Fuel 186
Supplemental Diesel Fuel Additives 186
Fuel Filters 186
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 187
Refilling Diesel Exhaust Fluid (DEF) Tank 188
Testing Diesel Exhaust Fluid (DEF) 189
Storing Diesel Exhaust Fluid (DEF) 189
Disposal of Diesel Exhaust Fluid (DEF) 190
Minimizing the Effect of Cold Weather on Diesel Engines 191
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 192
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 193
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 194
Diesel Engine Oil Service Interval for Operation at High Altitude 194
Oil Filters 195
Transmission, Park Brake, and Axle Oil 195
Grease with Molybdenum Disulfide 196
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 197
Water Quality for Mixing with Coolant Concentrate 198
Operating in Warm Temperature Climates 198
Testing Coolant Freeze Point 199
Disposing of Coolant 199
Maintenance—Periodic Maintenance 200
Service Machine at Specified Intervals 200
Check the Hour Meter Regularly 200
Prepare Machine for Maintenance 201
Frame Locking Bar 202
Locking Loader Boom 203
Engine Service Doors and Side Shields 204
Cooling System Doors 205
Fuel Tank 206
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 206
Service Intervals 207
Required Parts 209
Maintenance—As Required 211
Check Windshield Washer Fluid Level 211
Inspect Tires and Check Pressure 212
Tire Pressures 213
Check and Clean Cab Air Precleaner Housing—If Equipped 216
Check and Clean Heating and Air Conditioner Housing 217
Check Wheel Bolt Torque 217
Inspect Engine Air Cleaner Elements 218
Inspect Serpentine Belt 219
Clean Cooler Cores 220
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 222
Check Advanced Vision System Cameras and Radar Object Detection (ROD) System—If Equipped 223
Drain Water From Primary Fuel Filter With Water Separator 225
Service Exhaust Filter 225
Drain, Flush, and Refill Fuel Tank 226
Check Cab Recirculation Air Filter 227
Check Cab Fresh Air Filter 228
Clean Hydraulic Pump Case Drain In-Line Screen 229
Clean Debris From Coupler Lock Cylinder—If Equipped 231
Lubricate Cab Door Hinges 233
Clean and Tighten Battery Terminals 234
Maintenance—Every 10 Hours or Daily 235
Clean Air Cleaner Dust Unloader Valve 235
Check Coolant Level at Surge Tank 236
Check Engine Oil Level 237
Check Hydraulic System Oil Level 237
Check Transmission Oil Level 238
Maintenance—Every 100 Hours 239
Lubricate Loader Linkage and Cylinder Pivots 239
Lubricate Coupler Lock Pins—If Equipped 245
Maintenance—Initial Service—250 Hours 246
Drain and Refill Front and Rear Axle Oil 246
Replace Axle Oil Filters—If Equipped 247
Maintenance—Every 250 Hours 248
Take Engine Oil Sample 248
Maintenance—Every 500 Hours 249
Lubricate Driveline Upper and Lower Sliding Joints 249
Lubricate Front and Rear Axle Shaft Seals 250
Check Hybrid Battery Electrolyte Level—If Equipped 251
Replace Hydraulic Reservoir Breather Filter 253
Check Front and Rear Axle Oil Level 254
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 255
Take Fluid Samples 255
Drain and Refill Engine Oil and Replace Filter 256
Replace Primary Fuel Filter 257
Replace In-Line Fuel Filter 257
Replace Final Fuel Filter 258
Check Park Brake Oil Level 258
Lubricate Front and Rear Shaft Seals on Park Brake 259
Check Ride Control Accumulator—If Equipped 260
Maintenance—Every 1000 Hours 261
Replace Air Cleaner Dust Unloader Valve 261
Replace Engine Air Cleaner Elements 262
Replace Fuel Tank Breather Filter 262
Check Coolant Condition 263
Replace Axle Oil Filters—If Equipped 263
Lubricate Frame Hinge Pivots 264
Drain and Refill Park Brake Oil 264
Maintenance—Every 2000 Hours 265
Drain and Refill Front and Rear Axle Oil 265
Replace Open Crankcase Ventilation (OCV) Filter 266
Check and Adjust Engine Valve Lash 266
Drain and Refill Transmission Oil and Replace Filter 267
Rerun Transmission Clutch Calibration 268
Maintenance—Every 4000 Hours 269
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 269
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 270
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 271
Replace Hydraulic System Return Filter 272
Drain, Flush, and Refill Hydraulic System Oil 273
Clean Hydraulic System Fill Strainer 275
Maintenance—Every 5000 Hours 276
Check Driveline Damper for Cracks 276
Maintenance—Every 6000 Hours 277
Drain Cooling System 277
Cooling System Fill and Deaeration Procedure 278
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 279
Miscellaneous—Machine 280
Check Air Inlet Cover—If Equipped 280
Bleed Fuel System 280
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 280
Do Not Service Control Valves, Cylinders, Pumps, or Motors 280
Precautions for Alternator and Regulator 281
Clean Machine Regularly 281
Handling, Checking, and Servicing Batteries Carefully 282
Using Battery Charger 283
Using Booster Batteries—24-Volt System 285
Replacing Batteries 286
Welding On Machine 287
Keep Electronic Control Unit Connectors Clean 287
JDLink Machine Monitoring System (MMS)—If Equipped 287
Replacing Fuses 288
Remove and Install Halogen Bulbs 291
Remove and Install Light-Emitting Diode (LED) Lights 292
Fluid Sampling Test Ports—If Equipped 293
Service Recommendations for Snap-To-Connect® (STC) Fittings 294
Keep ROPS Installed Properly 295
Verified Anchor Point Information 295
External Service Brake Inspection 296
Inspect Seat Belt 297
Replacing Seat Belt 298
Replacing Bucket Teeth—TK Series 299
Servicing Air Conditioning System 299
Hardware Torque Specifications 299
Unified Inch Bolt and Screw Torque Values 300
Metric Bolt and Screw Torque Values 301
Miscellaneous—Operational Checkout 302
Operational Checkout 302
Diagnostic Trouble Code (DTC) Check 302
Operational Checks—Ignition Off, Engine Off Checks 302
Operational Checks—Ignition On, Engine Off Checks 303
Operational Checks—Ignition On, Engine On Checks 310
Miscellaneous—Troubleshooting 332
Troubleshooting Procedure 332
Engine 333
Transmission 338
Differential and Axle 340
Service Brake 341
Driveline 341
Park Brake 342
Hydraulic System 343
Steering 346
Air Conditioning System 347
Heater System 348
Software Update 349
Attachment Recognition 350
Miscellaneous—Storage 351
Prepare Machine for Storage 351
Monthly Storage Procedure 352
Preparing Engine for Long-Term Storage 353
Removing Engine From Long-Term Storage 354
Miscellaneous—Machine Numbers 355
Record Product Identification Number (PIN) 355
Record Engine Serial Number 355
Record Transmission Serial Number 355
Record Hydraulic Pump Serial Number 356
Record Front and Rear Axle Housing Serial Numbers 356
Keep Proof of Ownership 356
Keep Machines Secure 357
Miscellaneous—Specifications 358
Engine Specifications 358
Drain and Refill Capacities 358
Standard Z-Bar Specifications 359
High Lift Z-Bar Specifications 361
High Lift Plus Z-Bar Specifications 363
Tool Carrier Specifications 365
Travel Speeds 367
Eurasian Economic Union 367
Machine Design Life 367
Page Number 29
Section 1-1 33
Section 1-2 35
Section 1-3 45
Section 1-4 53
Section 1-5 58
Section 2-1 68
Section 2-2 96
Section 2-3 152
Section 3-1 181
Section 3-2 200
Section 3-3 211
Section 3-4 235
Section 3-5 239
Section 3-6 246
Section 3-7 248
Section 3-8 249
Section 3-9 261
Section 3-10 265
Section 3-11 269
Section 3-12 276
Section 3-13 277
Section 4-1 280
Section 4-2 302
Section 4-3 332
Section 4-4 351
Section 4-5 355
Section 4-6 358

S.V 04/24