John Deere 524K 4WD Loader Operator’s Manual OMT337787X19 PDF

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John Deere 524K 4WD Loader Operator’s Manual OMT337787X19 – PDF DOWNLOAD

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John Deere 524K 4WD Loader Operator’s Manual OMT337787X19 – PDF DOWNLOAD

P/N: OMT337787X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 524K
Series: 0
Serial:
PIN: 1DW524K_ _ _F670311—67754
For complete service information also see: PC11366, T337786X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 524K 4WD Loader Operator’s Manual OMT337787X19 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 39
Prevent Fires 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Clean Debris from Machine 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Exhaust Filter Ash Handling and Disposal 42
Prepare for Emergencies 43
Add Cab Guarding for Special Uses 43
Safety—Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 47
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Use Special Care When Operating Loader 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Clean Exhaust Filter Safely 53
Service Cooling System Safely 54
Service Tires Safely 54
Remove Paint Before Welding or Heating 55
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 64
Levers—Two Function Hydraulic Control 64
Levers—Three Function Hydraulic Control 65
Levers—Four Function Hydraulic Control 67
Pedals 67
Sealed Switch Module (SSM) 68
Switch Module Functions 69
Advanced Display Unit (ADU) 72
Display Unit Functions 73
Horn Button 78
Turn Signals 78
Air Conditioner and Heater Operation 79
Counter Switch 80
Radio—If Equipped 81
Opening and Securing Side Door 85
Opening Side Window/Secondary Exit 86
Opening Rear Side Window 86
Seat Adjustment 87
Fire Extinguisher Mounting Location 88
Operation—Operating the Machine 89
Before Starting Work 89
Inspect Machine Daily Before Starting 89
Check Instruments Before Starting 89
Security System 90
Battery Disconnect Switch 90
Engine Break-In Period 91
Starting the Engine 92
Cold Start Aid—Glow Plug 94
Cold Start Aid—Block Heater—If Equipped 94
Warm-Up Procedure 94
Cold Weather Warm-Up 95
Required Machine Stop Warning 95
Park Brake Switch 97
Shifting the Transmission 98
Automatic Idle and Automatic Shutdown 100
Turbocharger Cool Down 100
Joystick Bucket and Boom Control 101
Two Lever Bucket and Boom Control 102
Auxiliary Control 103
Ride Control—If Equipped 104
Secondary Steering—If Equipped 106
Differential Lock Operation 106
Exhaust Filter 107
Selective Catalytic Reduction (SCR) System Overview 109
Qualified Emergency Use — SCR Override Option 111
Restored Operation Option 112
Service ADVISOR™ Remote (SAR) Software Delivery Process 112
Rear Camera and Radar Object Detection (ROD) System—If Equipped 113
Counter Switch Operation 115
Embedded Payload Scale—If Equipped 116
Boom Height Kickout Adjustment 120
Return-to-Carry Kickout Adjustment 120
Return-to-Dig Adjustment for Z-Bar Linkage 121
Operating Loader Coupler—If Equipped 123
Using the Loader Bucket 124
Backdragging 125
Fork Attachment 126
Operating in Water and Mud 127
Parking the Machine 128
Loading Machine on a Trailer 129
Towing Procedure 131
Lifting the Machine 132
Operation—Monitor Operation 133
Aftertreatment Indicators Overview 133
Display Unit—Normal Display 134
Display Unit—Main Menu 135
Display Unit—Main Menu—Codes 136
Display Unit—Main Menu—Codes—Active Codes 136
Display Unit—Main Menu—Codes—Stored Codes 137
Display Unit—Main Menu—Settings 138
Display Unit—Main Menu—Settings—Reverse Fan Cycle 139
Display Unit—Main Menu—Settings—Courtesy Lights 139
Display Unit—Main Menu—Settings—Quick Shift 140
Display Unit—Main Menu—Settings—Job Timer 140
Display Unit—Main Menu—Settings—Stopwatch 141
Display Unit—Main Menu—Settings—Ride Control—If Equipped 141
Display Unit—Main Menu—Settings—Counters 141
Display Unit—Main Menu—Settings—Camera Mode 142
Display Unit—Main Menu—Settings—Operator Configuration 142
Display Unit—Main Menu—Diagnostics 143
Display Unit—Main Menu—Diagnostics—Machine ID 144
Display Unit—Main Menu—Diagnostics—Battery Monitor 144
Display Unit—Main Menu—Diagnostics—Engine Sensors 145
Display Unit—Main Menu—Diagnostics—Transmission/Axle 145
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 146
Display Unit—Main Menu—Diagnostics—Machine Sensors 146
Display Unit—Main Menu—Diagnostics—FNR Selector 147
Display Unit—Main Menu—Diagnostics—Cab Switches 147
Display Unit—Main Menu—Diagnostics—Switch Module 147
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 148
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 149
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 149
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 150
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 150
Display Unit—Main Menu—Diagnostics—Park Brake Test 151
Display Unit—Main Menu—Payload Scale—If Equipped 152
Display Unit—Main Menu—Payload Scale—Long Total 152
Display Unit—Main Menu—Payload Scale—Display Units 153
Display Unit—Main Menu—Payload Scale—Auto Add 153
Display Unit—Main Menu—Payload Scale—Diagnostics 153
Display Unit—Main Menu—Payload Scale—Setup 153
Display Unit—Main Menu—Security 154
Display Unit—Main Menu—Security—Security 155
Display Unit—Main Menu—Security—Change Owner PIN 155
Display Unit—Main Menu—Security—Manage Operator PINs 156
Display Unit—Main Menu—Security—Manage Transport PIN 157
Display Unit—Main Menu—Security—Delayed Operator Logout 158
Display Unit—Main Menu—Exhaust Filter 159
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 160
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 161
Display Unit—Main Menu—Exhaust Filter—Emergency Override 162
Display Unit—Main Menu—Software Delivery 163
Display Unit—Main Menu—Software Delivery—Software Update 164
Maintenance—Machine 165
Required Emission-Related Information 165
Diesel Fuel 165
Diesel Fuel Specifications 166
Lubricity of Diesel Fuel 166
Handling and Storing Diesel Fuel 166
Biodiesel Fuel 167
Testing Diesel Fuel 168
Supplemental Diesel Fuel Additives 168
Fuel Filters 168
Minimizing the Effect of Cold Weather on Diesel Engines 169
Alternative and Synthetic Lubricants 170
Lubricant Storage 170
Mixing of Lubricants 170
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 171
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 172
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 173
Diesel Engine Oil Service Interval for Operation at High Altitude 173
Oil Filters 174
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 174
Refilling Diesel Exhaust Fluid (DEF) Tank 175
Testing Diesel Exhaust Fluid (DEF) 176
Storing Diesel Exhaust Fluid (DEF) 176
Disposal of Diesel Exhaust Fluid (DEF) 177
Transmission, Park Brake, and Axle Oil 177
Hydraulic Oil 178
Grease 179
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 180
Water Quality for Mixing with Coolant Concentrate 181
Operating in Warm Temperature Climates 181
Testing Coolant Freeze Point 182
Disposing of Coolant 182
Maintenance—Periodic Maintenance 183
Service Machine at Specified Intervals 183
Check Hour Meter Regularly 183
Prepare Machine for Maintenance 184
Frame Locking Bar 185
Boom Lock 186
Engine Service Doors and Side Shields 187
Cooling System Doors 188
Fuel Tank 189
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 189
Service Intervals 190
Required Parts 192
Maintenance—As Required 194
Check Windshield Washer Fluid Level 194
Inspect Tires and Check Pressure 195
Tire Pressures 196
Check Wheel Bolt Torque 198
Inspect Engine Air Cleaner Elements 199
Inspect Air Conditioner Compressor and Alternator Belt 200
Clean Cooler Cores 201
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 203
Drain Water From Primary Fuel Filter With Water Separator 204
Service Exhaust Filter 205
Drain, Flush, and Refill Fuel Tank 205
Clean Fuel Sending Unit Pickup Screen 206
Check and Clean or Replace Cab Fresh Air Filter 206
Check and Clean or Replace Cab Recirculating Air Filter 207
Maintenance—Every 10 Hours or Daily 208
Clean Air Cleaner Dust Unloader Valve 208
Check Coolant Level at Surge Tank 208
Check Engine Oil Level 209
Check Hydraulic System Oil Level 209
Check Transmission Oil Level 210
Inspect Outer Pin Seals—If Equipped 211
Maintenance—Every 100 Hours 212
Lubricate Loader Linkage and Cylinder Pivots 212
Maintenance—Initial Service—250 Hours 214
Drain and Refill Front and Rear Axle Oil 214
Replace Axle Oil Filters—If Equipped 215
Maintenance—Every 250 Hours 216
Take Engine Oil Sample 216
Maintenance—Every 500 Hours 217
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 217
Check Front and Rear Axle Oil Level 218
Lubricate Front and Rear Axle Shaft Seals 218
Check Battery Electrolyte Level and Terminals 219
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 221
Take Fluid Samples 221
Drain and Refill Engine Oil and Replace Filter 222
Replace Primary Fuel Filter With Water Separator 223
Replace Final Fuel Filter 224
Replace Hydraulic Reservoir Breather Filter 224
Check Park Brake Oil Level 225
Lubricate Front and Rear Shaft Seals on Park Brake 225
Check Ride Control Accumulator—If Equipped 226
Maintenance—Every 1000 Hours 227
Replace Air Cleaner Dust Unloader Valve 227
Replace Engine Air Cleaner Elements 228
Replace Fuel Tank Breather Filter 228
Check Coolant Condition 229
Replace Axle Oil Filters—If Equipped 229
Lubricate Frame Hinge Pivots 229
Drain and Refill Park Brake Oil 230
Maintenance—Every 2000 Hours 231
Drain and Refill Transmission Oil and Replace Filter 231
Drain and Refill Front and Rear Axle Oil 233
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 234
Replace Open Crankcase Ventilation (OCV) Filter 234
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 235
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 236
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —675480) 236
Clean Diesel Exhaust Fluid (DEF) Tank (S N —675480) 236
Check and Adjust Engine Valve Lash 236
Replace Outer Pin Seals—If Equipped 237
Rerun Transmission Clutch Calibration 237
Maintenance—Every 4000 Hours 238
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 238
Clean Hydraulic Pump Case Drain In-Line Screen 239
Replace Hydraulic System Return Filter 241
Drain, Flush, and Refill Hydraulic System Oil 242
Clean Hydraulic System Fill Strainer 243
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 675481— ) 244
Clean Diesel Exhaust Fluid (DEF) Tank (S N 675481— ) 244
Maintenance—Every 5000 Hours 245
Check Driveline Damper For Cracks 245
Maintenance—Every 6000 Hours 246
Drain Cooling System 246
Refill Cooling System 247
Miscellaneous—Machine 248
Check Air Inlet Cover—If Equipped 248
Bleed Fuel System 248
Do Not Service Control Valves, Cylinders, Pumps, or Motors 248
Precautions for Alternator and Regulator 249
Handling, Checking, and Servicing Batteries Carefully 250
Using Booster Batteries—24-Volt System 251
Using Battery Charger 252
Replacement Batteries 252
Remove and Install Batteries 253
12-Volt Auxiliary Power Outlet—If Equipped 255
JDLink™ Machine Monitoring System (MMS)—If Equipped 255
Replace Coolant In-Line Filter 256
Replacing Fuses 257
Remove and Install Halogen Bulbs 259
Fluid Sampling Test Ports—If Equipped 260
Air Conditioning System Service 261
Welding on Machine 262
Keep Electronic Control Unit Connectors Clean 262
External Service Brake Inspection 263
Service Recommendations For Snap-To-Connect (STC®) Fittings 264
Replacing Bucket Teeth—TK Series 265
Keep ROPS Installed Properly 265
Hardware Torque Specifications 265
Unified Inch Bolt and Screw Torque Values 266
Metric Bolt and Screw Torque Values 267
Miscellaneous—Operational Checkout 268
Operational Checkout 268
Diagnostic Trouble Code Check 268
Operational Checks—Ignition OFF, Engine OFF Checks 268
Operational Checks—Ignition ON, Engine OFF Checks 269
Operational Checks—Ignition ON, Engine ON Checks 276
Miscellaneous—Troubleshooting 298
Troubleshooting Procedure 298
Engine 299
Transmission 303
Differential and Axle 306
Service Brake 307
Driveline 308
Park Brake 308
Hydraulic System 309
Steering 311
Air Conditioning System 312
Heater System 313
Software Update 314
Miscellaneous—Storage 315
Prepare Machine for Storage 315
Monthly Storage Procedure 316
Preparing Engine for Long-Term Storage 317
Removing Engine From Long-Term Storage 318
Miscellaneous—Machine Numbers 319
Record Product Identification Number (PIN) 319
Record Engine Serial Number 319
Record Transmission Serial Number 319
Record Hydraulic Pump Serial Number 320
Record Front and Rear Axle Housing Serial Numbers 320
Keep Proof of Ownership 320
Keep Machines Secure 321
Miscellaneous—Specifications 322
Engine Specifications 322
Drain and Refill Capacities 322
Standard Z-Bar Specifications 323
High Lift Z-Bar Specifications 325
Travel Speeds 326
Eurasian Economic Union 327
Machine Design Life 327
Page Number 27
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 56
Section 2-1 64
Section 2-2 89
Section 2-3 133
Section 3-1 165
Section 3-2 183
Section 3-3 194
Section 3-4 208
Section 3-5 212
Section 3-6 214
Section 3-7 216
Section 3-8 217
Section 3-9 227
Section 3-10 231
Section 3-11 238
Section 3-12 245
Section 3-13 246
Section 4-1 248
Section 4-2 268
Section 4-3 298
Section 4-4 315
Section 4-5 319
Section 4-6 322

S.V 04/24