John Deere 524K-II 4WD Loader Operator’s Manual OMT386078X19 PDF

Description

John Deere 524K-II 4WD Loader Operator’s Manual OMT386078X19 – PDF DOWNLOAD

Part Number (P/N): OMT386078X19_44
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 524K SERIES II
Series: K SERIES
Serial: PIN: 1BZ524KA_ _D001001—

TABLE OF CONTENTS:

John Deere 524K-II 4WD Loader Operator’s Manual OMT386078X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 35
In Case of Machine Fire 36
Prevent Battery Explosions 36
High Debris Applications 36
Clean Debris from Machine 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Add Cab Guarding for Special Uses 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Use Special Care When Operating Loader 42
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip-Over 43
Avoid Power Lines 43
Operating on Slopes 44
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 44
Travel Safely 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Safety—Maintenance Precautions 46
Park and Prepare for Service Safely 46
Service Machines Safely 46
Service Cooling System Safely 47
Service Tires Safely 47
Use Proper Lifting Equipment 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 58
Levers—Two Function Hydraulic Control 58
Levers—Three Function Hydraulic Control 59
Pedals 61
Sealed Switch Module (SSM) 62
Switch Module Functions 63
Advanced Display Unit (ADU) 66
Display Unit Functions 67
Horn Button 70
Turn Signals 70
Air Conditioner and Heater Operation 71
Counter Switch 72
Radio—If Equipped 73
Opening and Securing Side Door 77
Opening Side Window/Secondary Exit 78
Opening Rear Side Window 78
Seat Adjustment 79
Fire Extinguisher Mounting Location 80
Operation—Operating the Machine 81
Before Starting Work 81
Inspect Machine Daily Before Starting 81
Check Instruments Before Starting 81
Security System 82
Battery Disconnect Switch 82
Engine Break-In Period 83
Starting the Engine 84
Cold Start Aid—Starting Fluid—If Equipped 86
Cold Start Aid—Block Heater—If Equipped 86
Warm-Up Procedure 87
Cold Weather Warm-Up 87
Automatic Idle and Automatic Shutdown 88
Park Brake Switch 89
Shifting the Transmission 90
Joystick Bucket and Boom Control 92
Two Lever Bucket and Boom Control 93
Auxiliary Control 94
Ride Control—If Equipped 95
Differential Lock Operation 96
Service ADVISOR™ Remote (SAR) Software Delivery Process 97
Rear Camera and Radar Object Detection (ROD) System—If Equipped 98
Boom Height Kickout Adjustment 99
Return-to-Carry Kickout Adjustment 100
Return-to-Dig Adjustment for Z-Bar Linkage 100
Operating Loader Coupler—If Equipped 102
Using the Loader Bucket 103
Backdragging 104
Fork Attachment 105
Operating in Water and Mud 106
Parking the Machine 107
Loading Machine on a Trailer 108
Towing Procedure 110
Lifting the Machine 111
Operation—Monitor Operation 112
Display Unit—Normal Display 112
Display Unit—Main Menu 113
Display Unit—Main Menu—Codes 114
Display Unit—Main Menu—Codes—Active Codes 114
Display Unit—Main Menu—Codes—Stored Codes 115
Display Unit—Main Menu—Settings—If Equipped 116
Display Unit—Main Menu—Settings—Reverse Fan 116
Display Unit—Main Menu—Settings—Reverse Fan Cycle 117
Display Unit—Main Menu—Settings—Courtesy Lights 117
Display Unit—Main Menu—Settings—Quick Shift 118
Display Unit—Main Menu—Settings—Job Timer 118
Display Unit—Main Menu—Settings—Stopwatch 119
Display Unit—Main Menu—Settings—Ride Control—If Equipped 119
Display Unit—Main Menu—Settings—Counters 119
Display Unit—Main Menu—Settings—Display Units 120
Display Unit—Main Menu—Settings—Language 120
Display Unit—Main Menu—Settings—Camera Mode—If Equipped 120
Display Unit—Main Menu—Settings—Operator Configuration 121
Display Unit—Main Menu—Settings—Clutch Cutoff 121
Display Unit—Main Menu—Settings—Object Detect 122
Display Unit—Main Menu—Settings—Gear Selection Mode—If Equipped 122
Display Unit—Main Menu—Diagnostics 123
Display Unit—Main Menu—Diagnostics—Machine ID 124
Display Unit—Main Menu—Diagnostics—Battery Monitor 124
Display Unit—Main Menu—Diagnostics—Engine Sensors 125
Display Unit—Main Menu—Diagnostics—Transmission/Axle 125
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 126
Display Unit—Main Menu—Diagnostics—Machine Sensors 126
Display Unit—Main Menu—Diagnostics—FNR Selector 127
Display Unit—Main Menu—Diagnostics—Cab Switches 127
Display Unit—Main Menu—Diagnostics—Switch Module 127
Display Unit—Main Menu—Diagnostics—Joystick Steering 128
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 128
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 128
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 129
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 129
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 130
Display Unit—Main Menu—Diagnostics—Park Brake Test 130
Display Unit—Main Menu—Security 131
Display Unit—Main Menu—Security—Security 132
Display Unit—Main Menu—Security—Change Owner PIN 132
Display Unit—Main Menu—Security—Manage Operator PINs 133
Display Unit—Main Menu—Security—Manage Transport PIN 134
Display Unit—Main Menu—Security—Delayed Operator Logout 135
Display Unit—Main Menu—Software Delivery 135
Display Unit—Main Menu—Software Delivery—Software Update 136
Maintenance—Machine 137
Required Emission-Related Information 137
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 137
Diesel Fuel 138
Lubricity of Diesel Fuel 138
Handling and Storing Diesel Fuel 139
Biodiesel Fuel 140
Testing Diesel Fuel 141
Minimizing the Effect of Cold Weather on Diesel Engines 142
Alternative and Synthetic Lubricants 143
Lubricant Storage 143
Mixing of Lubricants 143
Diesel Engine Break-In™ Oil 144
Diesel Engine Oil — Tier 3 and Stage IIIA 145
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 146
Diesel Engine Oil Service Interval for Operation at High Altitude 147
Oil Filters 147
Transmission, Park Brake, and Axle Oil 147
Hydraulic Oil 148
Grease with Molybdenum Disulfide 149
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 150
Water Quality for Mixing with Coolant Concentrate 151
Supplemental Diesel Fuel Additives 151
Fuel Filters 151
Operating in Warm Temperature Climates 152
Testing Coolant Freeze Point 152
Disposing of Coolant 153
Maintenance—Periodic Maintenance 154
Engine Identification 154
Service Machine at Specified Intervals 156
Check Hour Meter Regularly 156
Prepare Machine for Maintenance 157
Frame Locking Bar 158
Boom Lock 159
Engine Service Doors and Side Shields 160
Cooling System Doors 161
Fuel Tank 162
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 162
Service Intervals 163
Required Parts 165
Maintenance Legend 167
Maintenance—As Required 168
Inspect Tires and Check Pressure 168
Tire Pressures 169
Check Wheel Bolt Torque 171
Inspect Engine Air Cleaner Elements 172
Inspect Air Conditioner Compressor and Alternator Belt 173
Clean Cooler Cores 174
Check Windshield Washer Fluid Level 175
Drain Water From Primary Fuel Filter and Water Separator 175
Drain Water From Final Fuel Filter 176
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 176
Check and Clean or Replace Cab Fresh Air Filter 177
Check and Clean or Replace Cab Recirculating Air Filter 178
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 179
Check Coolant Condition 180
Clean and Tighten Battery Terminals 180
Maintenance—Every 10 Hours or Daily 181
Clean Air Cleaner Dust Unloader Valve 181
Check Coolant Level in Surge Tank 181
Check Engine Oil Level 182
Check Hydraulic System Oil Level 182
Check Transmission Oil Level 183
Inspect Outer Pin Seals—If Equipped 184
Maintenance—Every 100 Hours 185
Lubricate Loader Linkage and Cylinder Pivots 185
Maintenance—Initial Service—250 Hours 186
Drain and Refill Engine Oil and Replace Filter 186
Drain and Refill Front and Rear Axle Oil 187
Replace Axle Oil Filters—If Equipped 188
Maintenance—Every 250 Hours 189
Take Engine Oil Sample 189
Maintenance—Every 500 Hours 190
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 190
Check Front and Rear Axle Oil Level 191
Lubricate Front and Rear Axle Shaft Seals 191
Check Hybrid Battery Electrolyte Level—If Equipped 192
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 194
Take Fluid Samples 194
Drain and Refill Engine Oil and Replace Filter 195
Replace Primary Fuel Filter 196
Replace Final Fuel Filter 197
Replace Auxiliary Fuel Filter—If Equipped 198
Replace In-Line Fuel Strainer 198
Replace Hydraulic Reservoir Breather Filter 199
Check Park Brake Oil Level 199
Lubricate Front and Rear Shaft Seals on Park Brake 199
Check Ride Control Accumulator—If Equipped 200
Maintenance—Every 1000 Hours 201
Clean Engine Crankcase Vent Tube 201
Replace Air Cleaner Dust Unloader Valve 201
Replace Engine Air Cleaner Elements 202
Replace Axle Oil Filters—If Equipped 203
Lubricate Frame Hinge Pivots 203
Check Coolant Condition 203
Drain and Refill Park Brake Oil 204
Maintenance—Every 2000 Hours 205
Replace Outer Pin Seals—If Equipped 205
Drain and Refill Transmission Oil and Replace Filter 205
Drain and Refill Front and Rear Axle Oil 207
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 208
Check and Adjust Engine Valve Lash 208
Rerun Transmission Clutch Calibration 208
Maintenance—Every 4000 Hours 209
Drain, Flush, and Refill Hydraulic System Oil 209
Clean Hydraulic System Fill Strainer 210
Replace Hydraulic System Return Filter 211
Clean Hydraulic Pump Case Drain In-Line Screen 212
Replace Crankshaft Damper 214
Maintenance—Every 5000 Hours 215
Inspect Driveline Damper 215
Maintenance—Every 6000 Hours 216
Drain Cooling System 216
Refill Cooling System 217
Miscellaneous—Machine 218
Check Air Inlet Cover—If Equipped 218
Inspect Fuel Tank Vent Hose and Breather Filter 218
Bleed Fuel System 218
Do Not Service Control Valves, Cylinders, Pumps, or Motors 218
Precautions for Alternator and Regulator 219
Handling, Checking, and Servicing Batteries Carefully 220
Using Booster Batteries—24-Volt System 221
Using Battery Charger 222
Replacement Batteries 223
Remove and Install Batteries 224
12-Volt Auxiliary Power Outlet—If Equipped 224
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 225
Replacing Fuses 225
Remove and Install Halogen Bulbs 228
Fluid Sampling Test Ports—If Equipped 229
Air Conditioning System Service 230
External Service Brake Inspection 231
Bleeding Brakes 232
Service Recommendations For Snap-To-Connect (STC®) Fittings 233
Welding on Machine 234
Keep Electronic Control Unit Connectors Clean 234
Replacing Bucket Teeth—TK Series 235
Keep ROPS Installed Properly 235
Hardware Torque Specifications 235
Unified Inch Bolt and Screw Torque Values 236
Metric Bolt and Screw Torque Values 237
Miscellaneous—Operational Checkout 238
Operational Checkout 238
Diagnostic Trouble Code Check 238
Ignition OFF, Engine OFF Checks 238
Ignition ON, Engine OFF Checks 239
Ignition ON, Engine ON Checks 246
Miscellaneous—Troubleshooting 268
Troubleshooting Procedure 268
Engine 269
Transmission 272
Differential and Axle 275
Service Brake 276
Driveline 276
Park Brake 277
Hydraulic System 278
Steering 280
Air Conditioning System 281
Heater System 282
Software Update 283
Miscellaneous—Storage 284
Prepare Machine for Storage 284
Monthly Storage Procedure 285
Miscellaneous—Machine Numbers 286
Record Product Identification Number (PIN) 286
Record Engine Serial Number 286
Record Transmission Serial Number 286
Record Hydraulic Pump Serial Number 287
Record Front and Rear Axle Housing Serial Numbers 287
Keep Proof of Ownership 287
Keep Machines Secure 288
Miscellaneous—Specifications 289
Engine Specifications 289
Drain and Refill Capacities 290
Standard Z-Bar Specifications 291
High Lift Z-Bar Specifications 293
Travel Speeds 294
Eurasian Economic Union 295
Machine Design Life 295
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 46
Section 1-5 50
Section 2-1 58
Section 2-2 81
Section 2-3 112
Section 3-1 137
Section 3-2 154
Section 3-3 168
Section 3-4 181
Section 3-5 185
Section 3-6 186
Section 3-7 189
Section 3-8 190
Section 3-9 201
Section 3-10 205
Section 3-11 209
Section 3-12 215
Section 3-13 216
Section 4-1 218
Section 4-2 238
Section 4-3 268
Section 4-4 284
Section 4-5 286
Section 4-6 289

S.V 04/24