John Deere 524K-II 4WD Loader Operator’s Manual OMT387133X19 PDF

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John Deere 524K-II 4WD Loader Operator’s Manual OMT387133X19 – PDF DOWNLOAD

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John Deere 524K-II 4WD Loader Operator’s Manual OMT387133X19 – PDF DOWNLOAD

P/N:OMT387133X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 524K SERIES II
Series: 0
Serial:
PIN: 1DW524K_ _ _D677549—
For complete service information also see: PC15090, T387099X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 524K-II 4WD Loader Operator’s Manual OMT387133X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 33
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 35
In Case of Machine Fire 36
Prevent Battery Explosions 36
High Debris Applications 36
Clean Debris from Machine 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Add Cab Guarding for Special Uses 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Use Special Care When Operating Loader 42
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip Over and Machine Damage 43
Avoid Power Lines 43
Operating on Slopes 44
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 44
Travel Safely 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Safety—Maintenance Precautions 46
Park and Prepare for Service Safely 46
Service Machines Safely 46
Service Cooling System Safely 47
Service Tires Safely 47
Use Proper Lifting Equipment 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 58
Levers—Two Function Hydraulic Control 58
Levers—Three Function Hydraulic Control 59
Levers—Four Function Hydraulic Control 61
Pedals 61
Sealed Switch Module (SSM) 62
Switch Module Functions 63
Advanced Display Unit (ADU) 66
Display Unit Functions 67
Horn Button 71
Turn Signals 71
Air Conditioner and Heater Operation 72
Counter Switch 73
Radio—If Equipped 74
Opening and Securing Side Door 78
Opening Side Window/Secondary Exit 79
Opening Rear Side Window 79
Seat Adjustment 80
Fire Extinguisher Mounting Location 81
Operation—Operating the Machine 82
Before Starting Work 82
Inspect Machine Daily Before Starting 82
Check Instruments Before Starting 82
Security System 83
Battery Disconnect Switch 83
Engine Break-In Period 84
Starting the Engine 85
Cold Start Aid—Starting Fluid—If Equipped 87
Cold Start Aid—Block Heater—If Equipped 87
Warm-Up Procedure 88
Cold Weather Warm-Up 88
Park Brake Switch 89
Shifting the Transmission 90
Automatic Idle and Automatic Shutdown 92
Turbocharger Cool Down 92
Joystick Bucket and Boom Control 93
Two Lever Bucket and Boom Control 94
Auxiliary Control 95
Ride Control—If Equipped 96
Secondary Steering—If Equipped 98
Differential Lock Operation 98
Service ADVISOR™ Remote (SAR) Software Delivery Process 99
Rear Camera and Radar Object Detection (ROD) System—If Equipped 100
Counter Switch Operation 102
Embedded Payload Scale—If Equipped 103
Boom Height Kickout Adjustment 107
Return-to-Carry Kickout Adjustment 107
Return-to-Dig Adjustment for Z-Bar Linkage 108
Operating Loader Coupler—If Equipped 110
Using the Loader Bucket 111
Backdragging 112
Fork Attachment 113
Operating in Water and Mud 114
Parking the Machine 115
Loading Machine on a Trailer 116
Towing Procedure 118
Lifting the Machine 119
Operation—Monitor Operation 120
Display Unit—Normal Display 120
Display Unit—Main Menu 121
Display Unit—Main Menu—Codes 122
Display Unit—Main Menu—Codes—Active Codes 122
Display Unit—Main Menu—Codes—Stored Codes 123
Display Unit—Main Menu—Settings 124
Display Unit—Main Menu—Settings—Reverse Fan Cycle 125
Display Unit—Main Menu—Settings—Courtesy Lights 125
Display Unit—Main Menu—Settings—Quick Shift 126
Display Unit—Main Menu—Settings—Job Timer 126
Display Unit—Main Menu—Settings—Stopwatch 127
Display Unit—Main Menu—Settings—Ride Control—If Equipped 127
Display Unit—Main Menu—Settings—Counters 127
Display Unit—Main Menu—Settings—Camera Mode 128
Display Unit—Main Menu—Settings—Operator Configuration 128
Display Unit—Main Menu—Settings—Clutch Cutoff 129
Display Unit—Main Menu—Diagnostics 130
Display Unit—Main Menu—Diagnostics—Machine ID 131
Display Unit—Main Menu—Diagnostics—Battery Monitor 131
Display Unit—Main Menu—Diagnostics—Engine Sensors 132
Display Unit—Main Menu—Diagnostics—Transmission/Axle 132
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 133
Display Unit—Main Menu—Diagnostics—Machine Sensors 133
Display Unit—Main Menu—Diagnostics—FNR Selector 134
Display Unit—Main Menu—Diagnostics—Cab Switches 134
Display Unit—Main Menu—Diagnostics—Switch Module 134
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 135
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 136
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 136
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 137
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 137
Display Unit—Main Menu—Diagnostics—Park Brake Test 138
Display Unit—Main Menu—Payload Scale—If Equipped 139
Display Unit—Main Menu—Payload Scale—Long Total 139
Display Unit—Main Menu—Payload Scale—Display Units 140
Display Unit—Main Menu—Payload Scale—Auto Add 140
Display Unit—Main Menu—Payload Scale—Diagnostics 140
Display Unit—Main Menu—Payload Scale—Setup 140
Display Unit—Main Menu—Security 141
Display Unit—Main Menu—Security—Security 142
Display Unit—Main Menu—Security—Change Owner PIN 142
Display Unit—Main Menu—Security—Manage Operator PINs 143
Display Unit—Main Menu—Security—Manage Transport PIN 144
Display Unit—Main Menu—Security—Delayed Operator Logout 145
Display Unit—Main Menu—Software Delivery 145
Display Unit—Main Menu—Software Delivery—Software Update 146
Maintenance—Machine 147
Required Emission-Related Information 147
Diesel Fuel 147
Lubricity of Diesel Fuel 148
Handling and Storing Diesel Fuel 148
Biodiesel Fuel 149
Testing Diesel Fuel 150
Minimizing the Effect of Cold Weather on Diesel Engines 151
Alternative and Synthetic Lubricants 152
Lubricant Storage 152
Mixing of Lubricants 152
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 153
Diesel Engine Oil — Tier 3 and Stage IIIA 154
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 155
Diesel Engine Oil Service Interval for Operation at High Altitude 156
Oil Filters 156
Transmission, Park Brake, and Axle Oil 156
Hydraulic Oil 157
Grease with Molybdenum Disulfide 158
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 159
Water Quality for Mixing with Coolant Concentrate 160
Supplemental Diesel Fuel Additives 160
Fuel Filters 160
Operating in Warm Temperature Climates 161
Testing Coolant Freeze Point 161
Disposing of Coolant 162
Maintenance—Periodic Maintenance 163
Service Machine at Specified Intervals 163
Check Hour Meter Regularly 163
Prepare Machine for Maintenance 164
Frame Locking Bar 165
Boom Lock 166
Engine Service Doors and Side Shields 167
Cooling System Doors 168
Fuel Tank 169
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 169
Service Intervals 170
Required Parts 172
Maintenance—As Required 173
Inspect Tires and Check Pressure 173
Tire Pressures 174
Check Wheel Bolt Torque 176
Inspect Engine Air Cleaner Elements 177
Inspect Air Conditioner Compressor and Alternator Belt 178
Clean Cooler Cores 179
Check Window Washer Fluid Level 180
Drain Water From Primary Fuel Filter With Water Separator 180
Drain Water From Final Fuel Filter 181
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 181
Check and Clean or Replace Cab Fresh Air Filter 182
Check and Clean or Replace Cab Recirculating Air Filter 183
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 184
Clean and Tighten Battery Terminals 185
Maintenance—Every 10 Hours or Daily 186
Clean Air Cleaner Dust Unloader Valve 186
Check Coolant Level at Surge Tank 186
Check Engine Oil Level 187
Check Hydraulic System Oil Level 187
Check Transmission Oil Level 188
Inspect Outer Pin Seals—If Equipped 189
Maintenance—Every 100 Hours 190
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 190
Maintenance—Initial Service—250 Hours 191
Drain and Refill Front and Rear Axle Oil 191
Replace Axle Oil Filters—If Equipped 192
Maintenance—Every 250 Hours 193
Take Engine Oil Sample 193
Maintenance—Every 500 Hours 194
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 194
Check Front and Rear Axle Oil Level 195
Lubricate Front and Rear Axle Shaft Seals 195
Check Hybrid Battery Electrolyte Level—If Equipped 196
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 198
Take Fluid Samples 198
Drain and Refill Engine Oil and Replace Filter 199
Replace Auxiliary Fuel Filter—If Equipped 200
Replace Primary Fuel Filter 201
Replace In-Line Fuel Strainer 201
Replace Final Fuel Filter 202
Replace Hydraulic Reservoir Breather Filter 202
Check Park Brake Oil Level 203
Lubricate Front and Rear Shaft Seals on Park Brake 203
Check Ride Control Accumulator—If Equipped 204
Maintenance—Every 1000 Hours 205
Clean Engine Crankcase Vent Tube 205
Replace Air Cleaner Dust Unloader Valve 205
Replace Engine Air Cleaner Elements 206
Check Coolant Condition 207
Replace Axle Oil Filters—If Equipped 207
Lubricate Frame Hinge Pivots 207
Drain and Refill Park Brake Oil 208
Maintenance—Every 2000 Hours 209
Replace Outer Pin Seals—If Equipped 209
Drain and Refill Transmission Oil and Replace Filter 209
Drain and Refill Front and Rear Axle Oil 211
Check and Adjust Engine Valve Lash 211
Rerun Transmission Clutch Calibration 211
Maintenance—Every 4000 Hours 212
Replace Crankshaft Damper 212
Clean Hydraulic Pump Case Drain In-Line Screen 212
Replace Hydraulic System Return Filter 214
Drain, Flush, and Refill Hydraulic System Oil 215
Clean Hydraulic System Fill Strainer 216
Maintenance—Every 5000 Hours 217
Check Driveline Damper For Cracks 217
Maintenance—Every 6000 Hours 218
Drain Cooling System 218
Refill Cooling System 219
Miscellaneous—Machine 220
Check Air Inlet Cover—If Equipped 220
Inspect Fuel Tank Vent Hose and Breather Filter 220
Bleed Fuel System 220
Do Not Service Control Valves, Cylinders, Pumps, or Motors 221
Precautions for Alternator and Regulator 221
Handling, Checking, and Servicing Batteries Carefully 222
Using Booster Batteries—24-Volt System 223
Using Battery Charger 224
Replacement Batteries 225
Remove and Install Batteries 226
12-Volt Auxiliary Power Outlet—If Equipped 226
JDLink™ Machine Monitoring System (MMS)—If Equipped 227
Replacing Fuses 227
Remove and Install Halogen Bulbs 229
Fluid Sampling Test Ports—If Equipped 230
Air Conditioning System Service 231
External Service Brake Inspection 232
Bleeding Brakes 233
Service Recommendations For Snap-To-Connect (STC®) Fittings 234
Welding on Machine 235
Keep Electronic Control Unit Connectors Clean 235
Replacing Bucket Teeth—TK Series 236
Keep ROPS Installed Properly 236
Hardware Torque Specifications 236
Unified Inch Bolt and Screw Torque Values 237
Metric Bolt and Screw Torque Values 238
Miscellaneous—Operational Checkout 239
Operational Checkout 239
Diagnostic Trouble Code Check 239
Ignition OFF, Engine OFF Checks 239
Ignition ON, Engine OFF Checks 240
Ignition ON, Engine ON Checks 247
Miscellaneous—Troubleshooting 267
Troubleshooting Procedure 267
Engine 268
Transmission 271
Differential and Axle 274
Service Brake 275
Driveline 275
Park Brake 276
Hydraulic System 277
Steering 279
Air Conditioning System 280
Heater System 281
Software Update 282
Miscellaneous—Storage 283
Prepare Machine for Storage 283
Monthly Storage Procedure 284
Miscellaneous—Machine Numbers 285
Record Product Identification Number (PIN) 285
Record Engine Serial Number 285
Record Transmission Serial Number 285
Record Hydraulic Pump Serial Number 286
Record Front and Rear Axle Housing Serial Numbers 286
Keep Proof of Ownership 286
Keep Machines Secure 287
Miscellaneous—Specifications 288
Engine Specifications 288
Drain and Refill Capacities 288
Standard Z-Bar Specifications 289
High Lift Z-Bar Specifications 291
Travel Speeds 292
Eurasian Economic Union 293
Machine Design Life 293
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 46
Section 1-5 50
Section 2-1 58
Section 2-2 82
Section 2-3 120
Section 3-1 147
Section 3-2 163
Section 3-3 173
Section 3-4 186
Section 3-5 190
Section 3-6 191
Section 3-7 193
Section 3-8 194
Section 3-9 205
Section 3-10 209
Section 3-11 212
Section 3-12 217
Section 3-13 218
Section 4-1 220
Section 4-2 239
Section 4-3 267
Section 4-4 283
Section 4-5 285
Section 4-6 288

S.V 04/24