John Deere 524K Loader Operator’s Manual OMT231637 – PDF DOWNLOAD

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John Deere 524K Loader Operator’s Manual OMT231637 – PDF DOWNLOAD

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John Deere 524K Loader Operator’s Manual OMT231637 – PDF DOWNLOAD

• P/N: OMT231637_51
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 524K
• Serial: (—642245) ENGINE 6068HDW74
• Additional Information: For complete service information also see PC10056, T231638

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 524K Loader Operator’s Manual OMT231637 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Add Cab Guarding for Special Uses 25
Inspect Machine 26
Stay Clear of Moving Parts 26
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 27
Beware of Exhaust Fumes 27
Prevent Fires 28
Clean Debris from Machine 28
Prevent Battery Explosions 29
Handle Chemical Products Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Service Tires Safely 38
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 42
Levers—Two Function Hydraulic Control 42
Levers—Three Function Hydraulic Control 43
Levers—Four Function Hydraulic Control 45
Pedals 45
Advanced Display Unit (ADU) 46
Display Unit Functions 47
Sealed Switch Module (SSM) 49
Switch Module Functions 50
Display Unit—Normal Display 53
Display Unit—Main Menu 54
Display Unit—Main Menu—Codes 55
Display Unit—Main Menu—Codes—Active Codes 55
Display Unit—Main Menu—Codes—Stored Codes 56
Display Unit—Main Menu—Machine Settings 57
Display Unit—Main Menu—Machine Settings—Reverse Fan Cycle 58
Display Unit—Main Menu—Machine Settings—Camera Mode 58
Display Unit—Main Menu—Machine Settings—Job Timer 58
Display Unit—Main Menu—Machine Settings—Stopwatch 58
Display Unit—Main Menu—Machine Settings—Ride Control—If Equipped 59
Display Unit—Main Menu—Machine Settings—Quick Shift 59
Display Unit—Main Menu—Machine Settings—Counters 60
Display Unit—Main Menu—Diagnostics 60
Display Unit—Main Menu—Diagnostics—Machine ID 61
Display Unit—Main Menu—Diagnostics—Battery Monitor 61
Display Unit—Main Menu—Diagnostics—Engine Sensors 61
Display Unit—Main Menu—Diagnostics—Transmission Sensors 62
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 62
Display Unit—Main Menu—Diagnostics—Machine Sensors 63
Display Unit—Main Menu—Diagnostics—FNR Selector 63
Display Unit—Main Menu—Diagnostics—Cab Switches 63
Display Unit—Main Menu—Diagnostics—Switch Module 64
Display Unit—Main Menu—Diagnostics—Joystick Steering (If Equipped) 64
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 64
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 65
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 65
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 66
Display Unit—Main Menu—Payload Scale—If Equipped 66
Display Unit—Main Menu—Payload Scale—Long Total 66
Display Unit—Main Menu—Payload Scale—Display Units 66
Display Unit—Main Menu—Payload Scale—Auto Add 67
Display Unit—Main Menu—Payload Scale—Diagnostics 67
Display Unit—Main Menu—Payload Scale—Setup 67
Display Unit—Main Menu—Monitor Settings 67
Display Unit—Main Menu—Security 68
Display Unit—Main Menu—Security—Security 68
Display Unit—Main Menu—Security—Change Owner PIN 69
Display Unit—Main Menu—Security—Manage Operator PINs 69
Display Unit—Main Menu—Security—Manage Transport PIN 70
Display Unit—Main Menu—Security—Delayed Operator Logout 70
Horn Button 71
Turn Signals 71
Tilt Steering Column Adjustment 71
Air Conditioner and Heater Operation 72
Opening and Securing Side Door 73
Opening Side Window/Secondary Exit 74
Opening Rear Side Window 74
Seat Adjustment 75
Operation—Operating the Machine 76
Inspect Machine Daily Before Starting 76
Check Instruments Before Starting 77
Engine Break-In Period 77
Starting the Engine 78
Starting Fluid (Cold Weather Starting Aid)—If Equipped 80
Engine Block Heater—If Equipped 81
Warmup 81
Minimizing the Effect of Cold Weather on Diesel Engines 82
Cold Weather Warmup 82
Automatic Idle and Automatic Shutdown 83
Neutral Lock 83
Park Brake Switch 84
Shifting the Transmission 85
Joystick Bucket and Boom Control 87
Two Lever Bucket and Boom Control 88
Auxiliary Control 89
Ride Control—If Equipped 90
Secondary Steering—If Equipped 92
Differential Lock Operation 92
Counter Switch Operation 93
Rear Camera and Radar Object Detection System (RODS)—If Equipped 94
Embedded Payload Scale—If Equipped 96
Security System 100
Boom Height Kickout Adjustment 100
Return-to-Carry Kickout Adjustment 101
Return-to-Dig Adjustment for Z-Bar Linkage 102
Operating Loader Coupler—If Equipped 103
Using the Loader Bucket 104
Backdragging 105
Fork Attachment 106
Operating in Water and Mud 107
Parking the Machine 108
Loading Machine on a Trailer 109
Towing Procedure 111
Lifting the Machine 113
Maintenance—Machine 114
Diesel Fuel 114
Lubricity of Diesel Fuel 115
Handling and Storing Diesel Fuel 115
Biodiesel Fuel 116
Testing Diesel Fuel 117
Minimizing the Effect of Cold Weather on Diesel Engines 118
Low Sulfur Diesel Fuel Conditioner 119
Alternative and Synthetic Lubricants 119
Diesel Engine Break-In Oil 119
Diesel Engine Oil — Tier 3 and Stage IIIA 120
Diesel Engine Oil and Filter Service Intervals 121
Transmission, Park Brake, and Axle Oil 122
Hydraulic Oil 123
Grease 124
Lubricant Storage 124
Mixing of Lubricants 124
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 125
Drain Intervals for Diesel Engine Coolant 126
John Deere COOL-GARD™ II Coolant Extender 126
Supplemental Coolant Additives 127
Operating in Warm Temperature Climates 127
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 128
Testing Diesel Engine Coolant 129
Maintenance—Periodic Maintenance 130
Service Machine at Specified Intervals 130
Check Hour Meter Regularly 130
Prepare Machine for Maintenance 131
Frame Locking Bar 132
Boom Lock 133
Engine Service Doors and Side Shields 134
Cooling System Doors 135
Fuel Tank 136
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 136
Service Intervals 137
Required Parts 139
Maintenance—As Required 141
Inspect Tires and Check Pressure 141
Tire Pressures 142
Check Wheel Bolt Torque 144
Inspect Engine Air Cleaner Elements 145
Inspect Air Conditioner Compressor and Alternator Belt 146
Clean Cooler Cores 147
Check Windshield Washer Fluid Level 148
Drain Water From Primary Fuel Filter 148
Drain Water from Final Fuel Filter 148
Check and Clean or Replace Cab Fresh Air Filter 149
Check and Clean or Replace Cab Recirculating Air Filter 150
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 151
Check Transmission Oil Level 152
Check Coolant 153
Maintenance—Every 10 Hours or Daily 154
Check Coolant Level in Surge Tank 154
Check and Clean or Replace Air Cleaner Dust Unloader Valve 154
Check Engine Oil Level 155
Check Hydraulic Oil Level 155
Inspect Outer Pin Seals 156
Maintenance—Every 100 Hours 157
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 157
Maintenance—Initial Service – 250 Hours 158
Drain and Refill Engine Oil and Replace Filter 158
Drain and Refill Front and Rear Axle Oil 159
Replace Axle Oil Filters—If Equipped 160
Maintenance—Every 250 Hours 161
Take Engine Oil Sample 161
Maintenance—Every 500 Hours 162
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 162
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 163
Check Battery Water Level and Terminals 164
Drain and Refill Engine Oil and Replace Filter 166
Replace Primary Fuel Filter 167
Replace Final Fuel Filter 168
Replace In-Line Fuel Strainer 168
Replace Hydraulic Reservoir Breather Filter 169
Check Park Brake Oil Level 169
Lubricate Front and Rear Shaft Seals on Park Brake 170
Check Front and Rear Axle Oil Level 170
Check Ride Control Accumulator—If Equipped 171
Take Fluid Samples 171
Maintenance—Every 1000 Hours 172
Clean Engine Crankcase Vent Tube 172
Replace Air Cleaner Dust Unloader Valve 172
Replace Engine Air Cleaner Elements 173
Lubricate Frame Hinge Pivots 174
Drain and Refill Park Brake Oil 174
Replace Axle Oil Filters—If Equipped 175
Check Coolant 175
Maintenance—Every 2000 Hours 176
Replace Outer Pin Seals 176
Drain and Refill Transmission Oil and Replace Filter 177
Drain and Refill Front and Rear Axle Oil 179
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 180
Lubricate Front and Rear Axle Shaft Seals 180
Rerun Transmission Clutch Calibration 180
Adjust Engine Valve Lash (Clearance) 180
Maintenance—Every 4000 Hours 181
Clean Hydraulic Pump Case Drain Screen 181
Drain and Refill Hydraulic System Oil 183
Clean Hydraulic System Fill Strainer 184
Replace Hydraulic System Return Filter 185
Replace Crankshaft Damper 185
Maintenance—Every 5000 Hours 186
Inspect Driveline Damper 186
Maintenance—Every 6000 Hours 187
Drain Cooling System 187
Refill Cooling System 188
Miscellaneous—Machine 189
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 189
Check Air Inlet Cover 189
Inspect Fuel Tank Vent Hose and Breather 189
Bleed Fuel System 190
Check Fire Extinguisher—If Equipped 190
Precautions for Alternator and Regulator 190
Handle Batteries Safely 191
Using Booster Batteries—24-Volt System 192
Using Battery Charger 193
Battery Disconnect Switch 194
Replacement Batteries 194
Remove and Install Batteries 195
12-Volt Auxiliary Power Outlet—If Equipped 196
JDLink™ Machine Monitoring System (MMS)—If Equipped 196
Fuse Identification and Replacement 197
Replacing Halogen Bulbs 199
Fluid Sampling Test Ports—If Equipped 200
Air Conditioner System Service 202
Welding On Machine 202
External Service Brake Inspection 203
Clean Oil Coolers, Charge Air Cooler, and Radiator 203
Service Recommendations For Snap-To-Connect (STC®) Fittings 204
Do Not Service Control Valves, Cylinders, Pumps, or Motors 205
Replacing Bucket Teeth—TK Series 205
Hardware Torque Specifications 205
Keep ROPS Installed Properly 206
Unified Inch Bolt and Screw Torque Values 207
Metric Bolt and Screw Torque Values 208
Miscellaneous—Operational Checkout 209
Operational Checkout 209
Diagnostic Trouble Code Check 209
Operational Checks—Ignition OFF, Engine OFF Checks 210
Operational Checks—Ignition ON, Engine OFF Checks 211
Operational Checks—Ignition ON, Engine ON Checks 217
Miscellaneous—Troubleshooting 237
Troubleshooting Procedure 237
Engine 238
Transmission 240
Differential And Axle 243
Service Brake 244
Driveline 245
Park Brake 245
Hydraulic System 246
Steering 248
Air Conditioning System 249
Heater System 250
Miscellaneous—Storage 251
Prepare Machine For Storage 251
Monthly Storage Procedure 251
Miscellaneous—Machine Numbers 253
Record Product Identification Number (PIN) 253
Record Engine Serial Number 253
Record Transmission Serial Number 253
Record Hydraulic Pump Serial Number 254
Record Axle Serial Number 254
Keep Machines Secure 254
Keep Proof of Ownership 254
Miscellaneous—Specifications 255
Engine Specifications 255
Drain and Refill Capacities 256
Standard Z-Bar Specifications 257
High Lift Z-Bar Specifications 259
Travel Speeds 260
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 40
Section 2-1 42
Section 2-2 76
Section 3-1 114
Section 3-2 130
Section 3-3 141
Section 3-4 154
Section 3-5 157
Section 3-6 158
Section 3-7 161
Section 3-8 162
Section 3-9 172
Section 3-10 176
Section 3-11 181
Section 3-12 186
Section 3-13 187
Section 4-1 189
Section 4-2 209
Section 4-3 237
Section 4-4 251
Section 4-5 253
Section 4-6 255

S.V 04/24