John Deere 524K Loader Parts Catalog+Operation & Test+Repair Technical Manual – PDF DOWNLOAD

Description

John Deere 524K Loader Parts Catalog+Operation & Test+Repair Technical Manual

FILE DETAILS:

John Deere 524K Loader Parts Catalog+Operation & Test+Repair Technical Manual

• Language : English
• Pages : 1500+
• Downloadable : YES
• Format : PDF
• Size : 264 MB
• All 3 manuals in this single purchase

In order to purchase individual manuals, please visit:

• John Deere 524K-11 Loader Parts Catalog Manual
  
• John Deere 524K 4WD Loader Engine 6068HDW74 T3 Operation & Test Manual
  
• John Deere 524K 4WD Loader 6068HDW74 -T3 Repair Manual

DESCRIPTION:

John Deere 524K Loader Parts Catalog+Operation & Test+Repair Technical Manual

FOREWORD:

This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

• This is the safety-alert symbol. When this symbol is seen on the machine or in this manual, be alert for the potential of personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and test sections help to quickly identify the majority of routine failures quickly.
• Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical manuals are concise guides for specific machines.
• They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

TABLE OF CONTENTS:

John Deere 524K Loader Parts Catalog+Operation & Test+Repair Technical Manual

• John Deere 524K-11 Loader Parts Catalog Manual
  

01 Wheels, Tires and Tracks
0110 Powered Wheels, Tires and Fastenings 60
02 Axles, Differentials and Suspension Systems
0201 Drive Axle Housing and Support (Including Final Drives) 64
0242 Axle Mounting Parts 70
0263 Lines, Hoses and Fittings 74
0278 Axle Temperature Sensor 92
02B Front Axle with Differential Lock – 1200 Series TeamMate™ IV (Metric) DZ106248
0200B Front Axle with Differential Lock – 1200 Series TeamMate™ IV (Metric) 94
02C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV (Metric) DZ106249
0200C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV (Metric) 110
02D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV (Metric) DZ106250
0200D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV (Metric) 128
03 Transmission
0325 Input Drive Shafts and U-Joints 146
0341 Housing, Covers and Complete Transmissions 148
0350 Gears, Shafts & Power Shift Clutches 153
0363 Transmission Oil Lines 192
04A Engine 6068DW401-DZ104598
0400A Engine 6068DW401 198
05 Engine Auxiliary System
0505 Cold Weather Starting Aids 332
0510 Engine Cooling Systems 336
0512 Fan 340
0515 Engine Speed Controls 356
0522 Air Pre-cleaner 358
0531 Muffler and Exhaust Pipe 364
0534 Exhaust Aftertreatment 366
0540 Engine Mounting 372
0563 Fuel Lines and Fittings 374
0564 Fuel Tank 378
09 Steering System
0930 Emergency Steering 382
0962 Steering Valve and Control 390
0963 Steering Lines, Hoses and Fittings 396
0965 Steering Cylinders 400
10 Service Brakes
1062 Service Brake Valve 408
1063 Service Brake Links, Hoses and Fittings 410
1064 Reservoir and Accumulator 412
13 Miscellaneous Vehicle
1322 Labels and Trademarks 418
1369 Greases, Oils, Fuels and Coolants 438
1370 Lubrication Systems 444
15 Equipment Attaching
1520 Hitches and Hitch Pins 446
16 Vehicle Electrical Systems
1671 Batteries, Support and Cables 452
1672 Alternator, Regulator And Charging System Wiring 456
1673 Vehicle Lighting System 464
1674 Wiring Harness and Switches (If Not Included Elsewhere) 488
1675 System Controls 514
30 524K-II Loader PC15081 (E2)
524K-II Loader
Table of Contents – Continued
1676 Instruments And Indicators 516
17 Frame Chassis or Supporting Structure
1741 Engine or Main Frame 532
1746 Frame Bottom Guards (If Special) 536
1749 Chassis Weights 542
18 Operator’s Station
1807 Special Noise Control Items 544
1810 Operator Enclosure 558
1811 ROPS, FOPS, OPS, Or Body Frame 560
1812 Platform 572
1813 Body Sides, Doors, Shields and Glazing 576
1814 Windshield and Wipers 578
1816 Instruments And Control Mounting Structure 582
1821 Seat And Seat Belts 592
1822 Steps and Handholds 598
1831 Heater, Hoses and Controls 608
1832 Air Conditioning System Compressor and Drive 620
1833 Condenser, Evaporator and Lines 622
19 Sheet Metal and Styling
1911 Hood and Hood Supports 636
1912 Engine Sideshields 638
1913 Miscellaneous Shields 640
1927 Fenders 644
20 Safety, Convenience and Miscellaneous
2001 Radio 654
2002 Mirror 662
2003 Fire Extinguisher 668
2004 Warning Devices Including Horn and Reverse Alarm 670
2007 Sun Visor 688
2008 Reflectors And Slow Moving Vehicle Sign 690
2013 Anti-Theft 694
2014 Locking Bar 696
21 Vehicle Main Hydraulic System
2161 Hydraulic Pumps And Drives 698
2162 Hydraulic Selective Control and Load Holding Valves 700
2163 Hydraulic Lines and Hoses 706
2164 Hydraulic Reservoir, Filter and Cooler 708
26 Global Vehicle Communication
2601 Communication Controller 712
2602 Antennas and Cables 718
2603 Wiring Harnesses and Switches 726
31 Loader
3101 Cutting Edge 730
3102 Bucket (Including Teeth) 746
3103 Forks 788
3104 Attachment Coupler 798
3145 Bucket Loader Linkage 808
3141 Main Frame 812
3143 Moveable Frame (Lift Arm, Etc) 814
3162 Control and Load Holding Valves 818
3163 Lines, Hoses and Fittings 878
3165 Hydraulic Cylinders 924
3166 Automatic Control Function 930

• John Deere 524K 4WD Loader Engine 6068HDW74 T3 Operation & Test Manual
  

Section 9000—General Information
Group 01—Safety Information
Section 9001—Diagnostic Trouble Codes
(DTC)
Group 10—Engine Control Unit (ECU) Diagnostic
Trouble Codes
Group 20—Transmission Control Unit (TCU) Diagnostic
Trouble Codes
Group 30—Flex Load Controller (FLC) Diagnostic
Trouble Codes
Group 40—Sealed Switch Module (SSM) Diagnostic
Trouble Codes
Group 50—Advanced Display Unit (ADU) Diagnostic
Trouble Codes
Group 60—Radar Object Detection (ROD) Diagnostic
Trouble Codes
Group 70—Ground Speed Radar (RDR) Diagnostic
Trouble Codes
Group 80—Tire Pressure Monitoring (TPM) System
Diagnostic Trouble Codes
Section 9005—Operational Checkout
Procedure
Group 10—Operational Checkout Procedure
Section 9010—Engine
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 16—Monitor Operation
Group 20—References
Section 9020—Power Train
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
Section 9031—Heating and Air Conditioning
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests

• John Deere 524K 4WD Loader 6068HDW74 -T3 Repair Manual

Section 00—General Information
Group 0001—Safety Information
Group 0003—Torque Values
Section 01—Wheels
Group 0110—Powered Wheels and Fasteners
Section 02—Axles and Suspension Systems
Group 0200—Removal and Installation
Group 0225—Axle Shafts and U-Joints
Group 0250—Axle Shaft, Bearings, Reduction Gears
Group 0260—Hydraulic System
Section 03—Transmission
Group 0300—Removal and Installation
Group 0350—Gears, Shafts, Bearings and Power Shift
Clutch
Group 0360—Hydraulic System
Section 04—Engine
Group 0400—Removal and Installation
Section 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling System
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems
Section 07—Dampener Drive
Group 0752—Elements
Section 09—Steering System
Group 0960—Hydraulic System
Section 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
Section 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
Section 17—Frame or Supporting Structure
Group 1740—Frame Installation
Group 1746—Frame Bottom Guards
Group 1749—Chassis Weights
Section 18—Operator’s Station
Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
Section 19—Sheet Metal and Styling
Group 1910—Hood or Engine Enclosure
Section 31—Loader
Group 3102—Bucket
Group 3140—Frames
Group 3160—Hydraulic System
Section 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools

JOHN DEERE 524K LOADER PARTS CATALOG+OPERATION & TEST+REPAIR TECHNICAL MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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