John Deere 535 Series II Log Loader Operation Manual PDF Download

Description

John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

• P/N: F389371_SK
• Language: English
• Division: Forestry
• Product Lines: Knuckleboom Loader
• Publication Type: Operator’s Manuals
• Associated Models: 535, 530B
• Series: SERIES II
• Serial: 017119-

535/530B SERIES II 05 NEW MODEL YEAR

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety Features 9
535 Log Loader Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps And Handholds Correctly 15
Start Only From Operator’s Seat 15
Use And Maintain Seat Belt 15
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Use Special Care When Operating Loader 17
Keep Riders Off Machine 17
Avoid Machine Tip Over 18
Use Care When Swinging Machine 18
Add And Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Service Accumulator Systems Safely 22
Safety — Safety Signs 23
535 Log Loader Safety Signs 23
Operator’s Station 26
535 Operator’s Compartment Component Locator 26
Battery Disconnect Switch 27
Gauges 27
Ignition Switch 28
Throttle Switch 29
Horn Button 29
Switches 30
Indicator Lights 31
Swing Control Pedal 32
Joysticks 32
Interior Light 34
Cab Air Circulation Fan 34
Adjusting Manual Suspension Seat 35
Pilot Shutoff Whisker Switch 36
Pilot Shutoff Armrest Switch 37
AC/Heater Controls — Option 38
Lighter and Powerpoint Socket 38
AM/FM Radio 39
CB Radio 39
Fuses and Circuit Breakers 40
Secondary Exit 41
Operating the Machine 42
535 Log Loader Component Locator 42
Optional Attachments 43
Pre-Start Checks 44
Throttle Switch 44
Normal Engine Starting — Above 0°C (32°F) 45
Using a Battery Charger 45
Cold Weather Warm-Up 46
Idling 46
Stopping the Engine 47
Loader Operation — General 47
Stabilizers Raise/Lower 48
Turntable Rotation 48
Main Boom Raise/Lower 49
Stick Boom Raise/Lower 49
Grapple Open/Close 50
Grapple Rotate 50
Transporting the Log Loader 51
Manual Lowering of Main Boom 52
Maintenance — Machine 55
Fluids and Lubricants Specifications Table 55
Break-in Engine Oil 56
Diesel Engine Oil 57
Swing Gearbox Oil 58
Recommended Hydraulic System Oils 59
Diesel Fuel 60
Low Sulfur Diesel Fuel Conditioner 61
Diesel Fuel Storage 61
Grease 62
Diesel Engine Coolant 63
Supplemental Coolant Additives 64
Lubricant Storage 64
Alternative and Synthetic Lubricants 65
Mixing of Lubricants 65
Checking Skylight Regularly 66
Use Proper Trailer Tires 67
Maintenance — Periodic Maintenance 68
Service Your Machine at Specified Intervals 68
Check the Hourmeter Regularly 68
Use Correct Fuels and Lubricants 68
Prepare Machine for Maintenance 69
Conversion Table for Pressures 69
Engine Break in Period 70
Maintenance and Repair Record Keeping System 71
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 72
Periodic Maintenance Table 73
Maintenance — As Required 76
Check Air Filter Restriction Indicator 76
Check Fire Extinguisher 76
Drain Water and Sediment from Fuel Tank 76
Check and Drain Fuel/Water Separator 76
Maintenance — Every 8 Hours or Daily 77
Check Engine Oil Level 77
Check Engine Air Filters and Ducting 77
Check Engine Coolant Level 78
Check Fuel/Water Separator 79
Check Hydraulic Oil Level 79
Check Windshield Washer Fluid Level 79
Check Hydraulic Filter Indicator 80
Check Swing Gearbox Oil Level 80
Lubricate Grapple 81
Lubricate Ring Gear and Turntable Bearing 81
Lubricate Boom and Cylinder Pivots 82
Lubricate Stabilizer and Cylinder Pins 82
Check Engine Gauges 83
Clean External Surfaces and Engine Compartment 83
Check and Clean Radiator and Oil Cooler Fins 84
Fill Fuel Tank 84
Maintenance — Every 50 Hours or Weekly 85
Check Fire Extinguisher 85
Check Engine Mounting Bolts Torque 85
Check Boom and Cylinder Pin Retainers Torque 86
Check Stabilizer and Cylinder Pin Retainers Torque 87
Check Loader Mounting Bolts Torque 88
Maintenance — Every 100 Hours 89
Check Seatbelt and Belt Support 89
Check Battery Electrolyte Level 89
Check Swing Gearbox Mounting Cap Screws Torque 90
Maintenance — Every 250 Hours 91
Change Engine Oil and Filter 91
Change Engine Fuel Filter 92
Drain Water and Sediment from Fuel Tank 93
Change Hydraulic Pilot Pressure Filter 93
Change Hydraulic Oil Return Filters 94
Check Pump Mounting Bolts Torque 95
Maintenance — Every 500 Hours 96
Change Engine Air Filters 96
Change Fuel/Water Separator Element 96
Visually Check Turntable Bearing Mounting Cap Screws 97
Check Engine Fan Belt Tension 99
Maintenance — Every 1000 Hours 100
Change Swing Gearbox Oil 100
Maintenance — Every 2000 Hours 101
Change Engine Coolant and Flush Cooling System 101
Change Hydraulic Oil 104
Check Engine Fan Belt and Tensioner 106
Miscellaneous — Machine 107
Installation of Log Loader on Trailer 107
Cooling System Pressure Test 108
Fuel System Bleeding 109
Inspecting and Cleaning Windows 111
Miscellaneous — Operational Checkout 112
Operational Checkout 112
Inspection 112
Gauges and Indicators 119
Controls 121
Attachments 127
Accessories 132
Miscellaneous — Troubleshooting 139
General Troubleshooting 139
Diagnose Engine 140
Diagnose Electrical System 143
Diagnose Hydraulic System 145
Miscellaneous — Storage 146
Storage 146
Monthly Storage 147
Miscellaneous — Serial Numbers 148
Model and Serial Number Record 148
Keep Proof of Ownership 149
Keep Machines Secure 149
Miscellaneous — Specifications 150
535 Log Loader Machine Dimensions 150
Specifications 152

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