John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

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John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

P/N: OMF389371_VM
Language: English
Division: Forestry
Product Lines: Knuckleboom Loader
Publication Type: Operator’s Manuals
Associated Models: 530B, 535
Series: B SERIES, SERIES II
Serial: 017086-017081-017118
Description: 530B/535 LOG LOADERS

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 535 SERIES II LOG LOADER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety and Operator Conveniences 9
535 Log Loader Safety and Operator Convenience Features 9
Safety — General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 12
Avoid High-Pressure Fluids 13
Beware of Exhaust Fumes 13
Prevent Fires 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety — Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Use Special Care When Operating Loader 18
Keep Riders Off Machine 18
Avoid Machine Tip Over 19
Use Care When Swinging Machine 19
Add and Operate Attachments Safely 20
Safety — Maintenance Precautions 21
Park And Prepare For Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Make Welding Repairs Safely 22
Drive Metal Pins Safely 23
Service Accumulator Systems Safely 23
Safety — Safety Signs 24
535 Log Loader Safety Signs 24
Operation — Operator’s Station 27
535 Operator’s Compartment Component Locator 27
Battery Disconnect Switch 28
Gauges 28
Ignition Switch 29
Throttle Switch 30
Horn Button 30
Switches 31
Indicator Lights 32
Swing Control Pedal 33
Joysticks 33
Interior Light 35
Cab Air Circulation Fan 35
Adjusting Manual Suspension Seat 36
Pilot Shutoff Whisker Switch 37
Pilot Shutoff Armrest Switch 38
AC/Heater Controls — Option 39
Lighter and Powerpoint Socket 39
AM/FM Radio 40
CB Radio 40
Fuses and Circuit Breakers 42
Secondary Exit 43
Operation — Operating the Machine 44
535 Log Loader Component Locator 44
Optional Attachments 45
Pre-Start Checks 46
Throttle Switch 46
Normal Engine Starting — Above 0°C (32°F) 47
Using a Battery Charger 47
Cold Weather Warm-Up 48
Idling 48
Stopping the Engine 49
Loader Operation — General 49
Stabilizers Raise/Lower 50
Turntable Rotation 50
Main Boom Raise/Lower 51
Stick Boom Raise/Lower 51
Grapple Open/Close 52
Grapple Rotate 52
Transporting the Log Loader 53
Manual Lowering of Main Boom 54
Maintenance — Machine 57
Fluids and Lubricants Specifications Table 57
Break-in Engine Oil 58
Diesel Engine Oil 59
Swing Gearbox Oil 60
Hydraulic System Oil 61
Diesel Fuel 62
Bio-Diesel Fuel 63
Low Sulfur Diesel Fuel Conditioner 64
Diesel Fuel Storage 64
Grease 65
Diesel Engine Coolant 66
Supplemental Coolant Additives 67
Lubricant Storage 68
Alternative and Synthetic Lubricants 68
Mixing of Lubricants 68
Checking Skylight Regularly 69
Use Proper Trailer Tires 70
Maintenance — Periodic Maintenance 71
Service Your Machine at Specified Intervals 71
Check the Hour Meter Regularly 71
Use Correct Fuels and Lubricants 71
Prepare Machine for Maintenance 72
Conversion Table for Pressures 72
Engine Break in Period 73
Maintenance and Repair Record Keeping System 74
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 75
Periodic Maintenance Table 76
Maintenance — As Required 80
Check Air Filter Restriction Indicator 80
Check Fire Extinguisher 80
Drain Water and Sediment from Fuel Tank 80
Check and Drain Fuel/Water Separator 80
Maintenance — Every 10 Hours or Daily 81
Check Engine Oil Level 81
Check Engine Air Filters and Ducting 81
Check Engine Coolant Level 82
Check Fuel/Water Separator 83
Check Hydraulic Oil Level 83
Check Windshield Washer Fluid Level 83
Check Hydraulic Filter Indicator 84
Check Swing Gearbox Oil Level 84
Lubricate Grapple 85
Lubricate Ring Gear and Turntable Bearing 85
Lubricate Boom and Cylinder Pivots 86
Lubricate Stabilizer and Cylinder Pins 86
Check Engine Gauges 87
Clean External Surfaces and Engine Compartment 87
Check and Clean Radiator and Oil Cooler Fins 88
Fill Fuel Tank 88
Check and Clean Shroud 89
Maintenance — Every 50 Hours or Weekly 90
Check Fire Extinguisher 90
Check Pump Mounting Bolts Torque 90
Check Engine Mounting Bolts Torque 91
Check Boom and Cylinder Pin Retainers Torque 92
Check Stabilizer and Cylinder Pin Retainers Torque 93
Check Loader Mounting Bolts Torque 94
Check Heel Mounting Bolts Torque 95
Lubricate Grapple Rotator 96
Maintenance — Initial Service – 100 Hours 97
Change Engine Oil and Filter 97
Change Swing Gearbox Oil 99
Maintenance — Every 100 Hours 101
Check Seat Belt and Belt Support 101
Check Battery Electrolyte Level 101
Check Swing Gearbox Mounting Cap Screws Torque 102
Maintenance — Every 250 Hours 103
Change Engine Oil and Filter 103
Change Engine Fuel Filter 104
Drain Water and Sediment from Fuel Tank 105
Change Hydraulic Oil Return Filters 106
Clean Muffler 107
Maintenance — Every 500 Hours 108
Change Engine Air Filters 108
Change Fuel/Water Separator Element 108
Visually Check Turntable Bearing Mounting Cap Screws 109
Check Engine Fan Belt Tension 111
Maintenance — Every 1000 Hours 112
Change Swing Gearbox Oil 112
Maintenance — Every 2000 Hours 113
Change Engine Coolant and Flush Cooling System 113
Change Hydraulic Oil 116
Check Engine Fan Belt and Tensioner 118
Maintenance — Every 4500 Hours 119
Replace Engine Crankshaft Dampener 119
Miscellaneous — Machine 120
Change Hydraulic Pilot Pressure Filter 120
Installation of Log Loader on Trailer 121
Cooling System Pressure Test 122
Fuel System Bleeding 123
Inspecting and Cleaning Windows 125
Miscellaneous — Operational Checkout 126
Operational Checkout 126
Inspection 126
Miscellaneous — Troubleshooting 153
General Troubleshooting 153
Diagnose Engine 154
Diagnose Electrical System 157
Diagnose Hydraulic System 159
Miscellaneous — Storage 160
Storage 160
Monthly Storage 161
Miscellaneous — Serial Numbers 162
Model and Serial Number Record 162
Keep Proof of Ownership 163
Keep Machines Secure 163
Miscellaneous — Specifications 164
535 Log Loader Machine Dimensions 164
Specifications 166
Page Numbers 5

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