John Deere 544 P 4WD Loader Operator’s Manual OMT483918X019 PDF

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John Deere 544 P 4WD Loader Operator’s Manual OMT483918X019 – PDF DOWNLOAD

TABLE OF CONTENTS:

John Deere 544 P 4WD Loader Operator’s Manual OMT483918X019 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 33
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 33
Recognize Safety Information 35
Follow Safety Instructions 35
Operate Only If Qualified 35
Wear Protective Equipment 36
Protect Against Noise 36
Avoid Unauthorized Machine Modifications 36
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Oils and Fluids 37
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 38
Prevent Fires, Clean Debris From Machine 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
High Debris Applications 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Prepare for Emergencies 42
Exhaust Filter Ash Handling and Disposal 42
Add Cab Guarding for Special Uses 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Heated and Ventilated Operator’s Seat 44
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 45
Keep Riders Off Machine 46
Avoid Backover Accidents 46
Avoid Machine Tip Over and Machine Damage 47
Use Special Care When Operating Loader 48
Avoid Power Lines 48
Operating on Slopes 48
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety—Maintenance Precautions 51
Park and Prepare for Service Safely 51
Service Machines Safely 51
Service Accumulator Systems Safely 52
Service Cooling System Safely 52
Remove Paint Before Welding or Heating 52
Make Welding Repairs Safely 53
Drive Metal Pins Safely 53
Service Tires Safely 54
Use Proper Lifting Equipment 54
Clean Exhaust Filter Safely 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 66
Levers—Two Function Hydraulic Control 66
Levers—Three Function Hydraulic Control 67
Levers—Four Function Hydraulic Control 68
Levers—Five or Six Function Hydraulic Control 68
Pedals 69
Sealed Switch Module (SSM) Functions 70
Primary Display Unit (PDU) Functions 76
Horn Button 84
Turn Signals 84
Power Adjustable Mirrors—If Equipped 85
Dome Light 85
Air Conditioner and Heater Operation 86
Counter Switch—If Equipped 87
Radio—If Equipped 87
Auxiliary Power Supply 88
Opening and Securing Side Door 89
Opening Side Window (Alternative Exit) 90
Using the Seat Belt 90
Seat Adjustment 91
Fire Extinguisher Mounting Location 93
Operation—Operating the Machine 94
Before Starting Work 94
Operator Ability 94
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 96
Security System 97
Battery Disconnect Switch 97
Engine Break-In Period 98
Starting the Engine 99
Cold Start Aid—Block Heater—If Equipped 101
Cold Start Aid—Glow Plug 101
Cold Weather Warm-Up 102
Required Machine Stop Warning 102
Park Brake Switch 104
Shifting the Transmission 105
Operating in Water and Mud 106
Driving Up a Steep or Slippery Slope 106
Automatic Idle and Automatic Shutdown 107
Turbocharger Cool Down 107
Stopping the Engine 108
Joystick Bucket and Boom Control 109
Two Lever Bucket and Boom Control 111
Auxiliary Control 112
Ride Control—If Equipped 113
Secondary Steering—If Equipped 115
Differential Lock Operation 116
Throttle Lock—If Equipped 118
Service ADVISOR™ Remote (SAR) Software Delivery Process 119
Exhaust Filter 120
Selective Catalytic Reduction (SCR) System Overview 122
US EPA Qualified Emergency Use — SCR Derate Override Option 124
EU Qualified Emergency Use — SCR Derate Override Option 125
Rear Camera and Radar Object Detection (ROD) System—If Equipped 126
Auto Level 130
Advanced Secondary Monitor—Display Settings 131
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 132
Counter Switch Operation—If Equipped 135
Boom Height Kickout Adjustment 136
Return-to-Carry Adjustment 136
Return-to-Dig Adjustment 137
Operating Loader Coupler—If Equipped 137
Using the Loader Bucket 138
Backdragging 139
Fork Attachment 140
Parking the Machine 142
Loading Machine for Transport 144
Towing—Recovery Procedure 147
Lifting the Machine 149
Operation—Monitor Operation 150
Aftertreatment Indicators Overview 150
Primary Display Unit (PDU) 152
Main Menu 154
Main Menu—Display Settings 155
Main Menu—Diagnostics 156
Main Menu—Exhaust Filter 158
Main Menu—Exhaust Filter Auto Cleaning 159
Main Menu—Exhaust Filter Parked Cleaning 160
Main Menu—Exhaust Filter Emergency Override 161
Main Menu—Software Update 161
Main Menu—Calibrations—Electro-Hydraulic Valves 162
Main Menu—Calibrations—Implement Control Levers 163
Main Menu—Calibrations—Loader Position Sensors 164
Main Menu—Calibrations—Loader Linkage 164
Main Menu—Calibrations—Transmission Clutches 165
Main Menu—Calibrations—Brake Pedal 166
Main Menu—Machine Setup 167
Main Menu—Security 172
Main Menu—Calibrations—Articulation Angle Sensor 173
Main Menu—Machine Fan 174
Main Menu—Fuel Consumption 175
Main Menu—About 176
Main Menu—Job Timer 176
Main Menu—Camera—If Equipped 177
Main Menu—SmartWeigh—If Equipped 177
Main Menu—Attachments—If Equipped 178
Maintenance—Machine 179
Required Emission-Related Information 179
Alternative and Synthetic Lubricants 179
Lubricant Storage 179
Mixing of Lubricants 179
Hydraulic Oil 180
Diesel Fuel 181
Diesel Fuel Specifications 181
Lubricity of Diesel Fuel 182
Handling and Storing Diesel Fuel 182
Biodiesel Fuel 183
Testing Diesel Fuel 184
Supplemental Diesel Fuel Additives 184
Fuel Filters 184
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 185
Refilling Diesel Exhaust Fluid (DEF) Tank 186
Testing Diesel Exhaust Fluid (DEF) 187
Storing Diesel Exhaust Fluid (DEF) 187
Disposal of Diesel Exhaust Fluid (DEF) 188
Minimizing the Effect of Cold Weather on Diesel Engines 189
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 190
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 191
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 192
Diesel Engine Oil Service Interval for Operation at High Altitude 192
Oil Filters 193
Transmission, Park Brake, and Axle Oil 193
Grease with Molybdenum Disulfide 194
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 195
Water Quality for Mixing with Coolant Concentrate 196
Operating in Warm Temperature Climates 196
Testing Coolant Freeze Point 197
Disposing of Coolant 197
Maintenance—Periodic Maintenance 198
Service Machine at Specified Intervals 198
Check the Hour Meter Regularly 198
Prepare Machine for Maintenance 199
Frame Locking Bar 200
Locking Loader Boom 201
Engine Service Doors and Side Shields 202
Cooling System Doors 203
Fuel Tank 204
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 204
Service Intervals 205
Required Parts 207
Maintenance—As Required 209
Check Windshield Washer Fluid Level 209
Inspect Tires and Check Pressure 210
Tire Pressures 211
Check and Clean Cab Air Precleaner Housing—If Equipped 214
Check and Clean Heating and Air Conditioner Housing 215
Check Wheel Bolt Torque 215
Inspect Engine Air Cleaner Elements 216
Inspect Serpentine Belt 217
Clean Cooler Cores 218
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 220
Check Advanced Vision System Cameras and Radar Object Detection (ROD) System—If Equipped 221
Drain Water From Primary Fuel Filter With Water Separator 223
Service Exhaust Filter 223
Drain, Flush, and Refill Fuel Tank 224
Check Cab Recirculation Air Filter 225
Check Cab Fresh Air Filter 226
Clean Hydraulic Pump Case Drain In-Line Screen 227
Clean Debris From Coupler Lock Cylinder—If Equipped 229
Lubricate Cab Door Hinges 231
Clean and Tighten Battery Terminals 231
Maintenance—Every 10 Hours or Daily 232
Clean Air Cleaner Dust Unloader Valve 232
Check Coolant Level at Surge Tank 233
Check Engine Oil Level 234
Check Hydraulic System Oil Level 234
Check Transmission Oil Level 235
Maintenance—Every 100 Hours 236
Lubricate Loader Linkage and Cylinder Pivots 236
Lubricate Coupler Lock Pins—If Equipped 240
Maintenance—Initial Service—250 Hours 241
Drain and Refill Front and Rear Axle Oil 241
Replace Axle Oil Filters—If Equipped 242
Maintenance—Every 250 Hours 243
Take Engine Oil Sample 243
Maintenance—Every 500 Hours 244
Lubricate Driveline Upper and Lower Sliding Joints 244
Lubricate Front and Rear Axle Shaft Seals 245
Check Hybrid Battery Electrolyte Level—If Equipped 246
Replace Hydraulic Reservoir Breather Filter 248
Check Front and Rear Axle Oil Level 249
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 250
Take Fluid Samples 250
Drain and Refill Engine Oil and Replace Filter 251
Replace Primary Fuel Filter 252
Replace In-Line Fuel Filter 252
Replace Final Fuel Filter 253
Check Park Brake Oil Level 253
Lubricate Front and Rear Shaft Seals on Park Brake 254
Check Ride Control Accumulator—If Equipped 255
Maintenance—Every 1000 Hours 256
Replace Air Cleaner Dust Unloader Valve 256
Replace Engine Air Cleaner Elements 257
Replace Fuel Tank Breather Filter 257
Check Coolant Condition 258
Replace Axle Oil Filters—If Equipped 258
Lubricate Frame Hinge Pivots 259
Drain and Refill Park Brake Oil 259
Maintenance—Every 2000 Hours 260
Drain and Refill Front and Rear Axle Oil 260
Replace Open Crankcase Ventilation (OCV) Filter 261
Check and Adjust Engine Valve Lash 261
Drain and Refill Transmission Oil and Replace Filter 262
Rerun Transmission Clutch Calibration 263
Maintenance—Every 4000 Hours 264
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 264
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 265
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 266
Replace Hydraulic System Return Filter 267
Drain, Flush, and Refill Hydraulic System Oil 268
Clean Hydraulic System Fill Strainer 270
Maintenance—Every 5000 Hours 271
Check Driveline Damper for Cracks 271
Maintenance—Every 6000 Hours 272
Drain Cooling System 272
Cooling System Fill and Deaeration Procedure 273
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 274
Miscellaneous—Machine 275
Check Air Inlet Cover—If Equipped 275
Bleed Fuel System 275
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 275
Do Not Service Control Valves, Cylinders, Pumps, or Motors 275
Precautions for Alternator and Regulator 276
Clean Machine Regularly 276
Handling, Checking, and Servicing Batteries Carefully 277
Using Battery Charger 278
Using Booster Batteries—24-Volt System 280
Replacing Batteries 281
Welding On Machine 282
Keep Electronic Control Unit Connectors Clean 282
JDLink Machine Monitoring System (MMS)—If Equipped 282
Replacing Fuses 283
Remove and Install Halogen Bulbs 286
Remove and Install Light-Emitting Diode (LED) Lights 287
Fluid Sampling Test Ports—If Equipped 288
Service Recommendations for Snap-To-Connect® (STC) Fittings 289
Keep ROPS Installed Properly 290
Verified Anchor Point Information 290
External Service Brake Inspection 291
Inspect Seat Belt 292
Replacing Seat Belt 293
Replacing Bucket Teeth—TK Series 294
Servicing Air Conditioning System 294
Hardware Torque Specifications 294
Unified Inch Bolt and Screw Torque Values 295
Metric Bolt and Screw Torque Values 296
Miscellaneous—Operational Checkout 297
Operational Checkout 297
Diagnostic Trouble Code (DTC) Check 297
Operational Checks—Ignition Off, Engine Off Checks 297
Operational Checks—Ignition On, Engine Off Checks 298
Operational Checks—Ignition On, Engine On Checks 305
Miscellaneous—Troubleshooting 327
Troubleshooting Procedure 327
Engine 328
Transmission 333
Differential and Axle 335
Service Brake 336
Driveline 337
Park Brake 337
Hydraulic System 338
Steering 341
Air Conditioning System 342
Heater System 343
Software Update 344
Attachment Recognition 345
Miscellaneous—Storage 346
Prepare Machine for Storage 346
Monthly Storage Procedure 347
Preparing Engine for Long-Term Storage 348
Removing Engine From Long-Term Storage 349
Miscellaneous—Machine Numbers 350
Record Product Identification Number (PIN) 350
Record Engine Serial Number 350
Record Transmission Serial Number 350
Record Hydraulic Pump Serial Number 351
Record Front and Rear Axle Housing Serial Numbers 351
Keep Proof of Ownership 351
Keep Machines Secure 352
Miscellaneous—Specifications 353
Engine Specifications 353
Drain and Refill Capacities 353
Standard Z-Bar Specifications 354
High Lift Z-Bar Specifications 357
High Lift Plus Z-Bar Specifications 360
Travel Speeds 362
Eurasian Economic Union 362
Machine Design Life 363
Page Number 27
Section 1-1 31
Section 1-2 33
Section 1-3 43
Section 1-4 51
Section 1-5 56
Section 2-1 66
Section 2-2 94
Section 2-3 150
Section 3-1 179
Section 3-2 198
Section 3-3 209
Section 3-4 232
Section 3-5 236
Section 3-6 241
Section 3-7 243
Section 3-8 244
Section 3-9 256
Section 3-10 260
Section 3-11 264
Section 3-12 271
Section 3-13 272
Section 4-1 275
Section 4-2 297
Section 4-3 327
Section 4-4 346
Section 4-5 350
Section 4-6 353

S.V 04/24