John Deere 544G, 624G, 644G Loader Operator Manual PDF Download

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John Deere 544G Series, 624G, 644G Loader Operators Manual – PDF DOWNLOAD

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John Deere 544G Series, 624G, 644G Loader Operators Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 544G Series, 624G, 644G Loader Operators Manual – PDF DOWNLOAD

Contents 0
Safety 6
RECOGNIZE SAFETY INFORMATION 6
UNDERSTAND SIGNAL WORDS 6
FOLLOW SAFETY INSTRUCTIONS 6
AVOID INJURY FROM ROLLOVER ACCIDENT WEAR YOUR SEAT BEL 7
AVOID INJURY FROM BACKOVEACCIDENT BEFORE MOVING MACHINE, BE SURE ALP 8
AVOID INJURY FROM ROLLAWAACCIDENT TO PREVENT ROLLAWAY, ALWAYS MAKSURE 9
INSPECT MACHINE 9
USE HANDHOLDS AND STEPS 10
PREVENT MACHINE RUNAWAY 10
USE SEAT BELT PROPERLY 10
MAINTAIN SEAT BELT 11
TRAVEL SAFELY 11
DRIVE MACHINE SAFELY 12
OPERATE MACHINE WITH CAUTION 12
OPERATING ON SLOPES 13
CARRYING LOADS 13
AVOID POWER LINES 14
BEWARE OF EXHAUST FUMES 14
KEEP RIDERS OFF MACHINE 14
HANDLE FUEL SAFELY—AVOID FIRES 14
PREPARE FOR EMERGENCIES 15
HANDLE STARTING FLUID SAFELY 15
CLEAN TRASH FROM MACHINE 15
PROTECT AGAINST FLYING DEBRIS 16
WEAR PROTECTIVE CLOTHING 16
PROTECT AGAINST NOISE 16
HANDLE CHEMICAL PRODUCTS SAFELY 17
USE SAFETY LIGHTS AND DEVICES 17
KEEP ROPS INSTALLED PROPERLY 18
WARN OTHERS OF SERVICE WORK 18
PRACTICE SAFE MAINTENANCE 19
SUPPORT MACHINE PROPERLY 20
REMOVE PAINT BEFORE WELDING OR HEATING 20
AVOID HEATING NEAR PRESSURIZED FLUID LINES 21
AVOID HIGH PRESSURE FLUIDS 21
CLEAN THE MACHINE REGULARLY 22
SERVICE COOLING SYSTEM SAFELY 22
STORE ATTACHMENTS SAFELY 22
DISPOSE OF WASTE PROPERLY 23
Safety Signs 24
Operator’s Station 32
GAUGES, INDICATORS, SWITCHES, AND ACCESSORIES 32
STOP INDICATOR AND ALARM 34
SERVICE REQUIRED INDICATOR (YELLOW) 35
DIGITAL DISPLAY 35
ENGINE COOLANT TEMPERATURE GAUGE 36
FUEL GAUGE 36
TRANSMISSION OIL TEMPERATURE GAUGE 36
ENGINE OIL PRESSURE INDICATOR 37
ALTERNATOR VOLTAGE INDICATOR 37
ENGINE AIR FILTER RESTRICTION INDICATOR 37
ENGINE COOLANT LEVEL INDICATOR 38
TRANSMISSION OIL PRESSURE INDICATOR 38
HYDRAULIC OIL FILTER RESTRICTION INDICATOR 38
RIGHT TURN SIGNAL INDICATOR 39
BRAKE OIL PRESSURE INDICATOR 39
PARK BRAKE INDICATOR 39
FASTEN SEAT BELT INDICATOR 40
ETHER INJECTION INDICATOR 40
STEERING PRESSURE INDICATOR—IF EQUIPPED 40
LEFT TURN SIGNAL INDICATOR 41
LEVERS 41
FRONT AXLE DISCONNECT LEVER—IF EQUIPPED 42
PEDALS 42
PARK BRAKE SWITCH 42
NEUTRAL LOCK 43
HORN BUTTON 43
TURN SIGNAL SWITCH 43
DOME LIGHT AND SWIVEL LIGHT—IF EQUIPPED 43
VANDAL SHIELD—IF EQUIPPED 44
OPERATING WINDSHIELD WIPERS AND WASHERS—IF EQUIPPED 44
ADJUSTING STEERING WHEEL TILT 44
OPENING SIDE WINDOW 45
OPENING SLIDING SIDE WINDOW—IF EQUIPPED 45
CAB DOOR RELEASE 45
OPERATING LIGHTS 46
HEATING AND AIR CONDITIONING CONTROLS 47
ADJUSTING SUSPENSION SEAT 48
STORAGE COMPARTMENT 49
Break in 50
OBSERVE ENGINE OPERATION CLOSELY 50
EVERY 10 HOURS OR DAILY 50
AFTER FIRST 10 AND FIRST 50 HOURS 51
AFTER THE FIRST 100 HOURS 51
Pre Start Inspection 52
INSPECT MACHINE DAILY BEFORE STARTING 52
Operating the Engine 54
CHECK INSTRUMENTS BEFORE STARTING 54
BRAKE PRESSURE INDICATOR 54
STARTING THE ENGINE 54
STARTING FLUID—IF EQUIPPE(COLD WEATHER STARTING AID) 56
USING COOLANT HEATER—IF EQUIPPED 57
USING BOOSTER BATTERIES—12 VOLT SYSTEM 58
CHECK INSTRUMENTS AFTER STARTING 59
WARM UP 59
COLD WEATHER WARM UP 60
STOPPING THE ENGINE 61
ADJUSTING ENGINE FOR HIGH ELEVATION 61
Driving the Machine 62
DRIVING ON PUBLIC ROADS 62
GENERAL DRIVING PRECAUTIONS 62
FRONT AXLE DISCONNECT—IF EQUIPPED 63
NEUTRAL LOCK 63
SHIFTING THE TRANSMISSION 64
TRAVEL SPEEDS 65
RIDE CONTROL SWITCH—IF EQUIPPED 66
STOPPING THE MACHINE 66
PARK BRAKE SWITCH 67
PARKING THE MACHINE 68
Operating the Machine 69
BOOM AND BUCKET CONTROL LEVER—ONE LEVER DESIGN 69
BOOM AND BUCKET CONTROL LEVER—TWO LEVER DESIGN 70
QUICK SHIFT SWITCH 71
QUICK COUPLER OPERATION—544G TC 72
PIN DISCONNECT SWITCH—544G TC 73
BOOM DOWN SWITCH 73
CLUTCH CUT OFF SWITCH—IF EQUIPPED 73
SECONDARY STEERING—IF EQUIPPED 74
DIFFERENTIAL LOCK PEDAL—IF EQUIPPED 74
ADJUSTING BOOM HEIGHT KICKOUT—IF EQUIPPED 75
ADJUSTING RETURN TO DIG 76
GENERAL OPERATING TIPS 77
EXCAVATING BANKS OR STOCKPILES 78
USING THE LOADER BUCKET 79
BACKDRAGGING 80
TRUCK LOADING 80
Transporting 81
TRANSPORTING PRECAUTIONS 81
LOADING MACHINE ON A TRAILER 81
TOWING PROCEDURE ENGINE OPERATIONAL 83
TOWING PROCEDURE ENGINE NON OPERATIONAL 84
LIFTING THE MACHINE 86
Fuels and Lubricants 87
DIESEL FUEL 87
LOW SULFUR DIESEL FUEL CONDITIONER 88
STORING FUEL 88
DO NOT USE GALVANIZED CONTAINERS 89
FUEL TANK 89
DIESEL ENGINE OIL 90
HYDRAULIC SYSTEM OIL AND DIFFERENTIAL OIL 91
TRANSMISSION OIL 92
GREASE 93
ALTERNATIVE AND SYNTHETIC LUBRICANTS 93
LUBRICANT STORAGE 94
MIXING OF LUBRICANTS 94
Periodic Maintenance 95
SERVICE YOUR MACHINE AT SPECIFIED INTERVALS 95
CHECK THE HOUR METER REGULARLY 95
USE CORRECT FUELS AND LUBRICANTS 95
PREPARE MACHINE FOR MAINTENANCE 96
LOCKING MACHINE FRAME 97
BOOM LOCK 97
OPENING ENGINE SIDE SHIELDS AND SERVICE DOORS 98
OPENING GRILLE DOOR 98
CHECK WINDSHIELD WASHER FLUID LEVEL 99
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM 99
OILSCAN™ 100
Maintenance¯As Required 103
CHECK TIRE PRESSURE 103
TIRE PRESSURES 104
TIGHTEN WHEEL RETAINER CAP SCREWS 106
CLEAN OR REPLACE AIR CLEANER ELEMENTS 107
CLEAN DUSTY PRIMARY ELEMENT 107
CLEAN OILY OR SOOTY PRIMARY ELEMENT 108
INSPECT ELEMENT 108
CHECK AIR INLET COVER 109
CHECK AND ADJUST BELT TENSION 110
DRAIN FUEL TANK 111
DRAIN AND CLEAN PRIMARY FUEL FILTER (WATER SEPARATOR)—544G, 624G 111
DRAIN AND CLEAN PRIMARY FUEL FILTER (WATER SEPARATOR)—644G 112
Maintenance¯Every 10 Hours or Daily 113
LUBRICATE PIVOTS 113
CLEAN AIR CLEANER DUST UNLOADER VALVE 113
CHECK ENGINE OIL LEVEL 114
CHECK RECOVERY TANK COOLANT LEVEL 115
CHECK HYDRAULIC OIL LEVEL 115
CHECK TRANSMISSION OIL LEVEL 116
Maintenance¯Every 100 Hours 117
LUBRICATE BOOM, BUCKET, AND CYLINDER PIVOTS 117
LUBRICATE BOOM, BUCKET, AND CYLINDER PIVOTS—544G TC 118
LUBRICATE STEERING CYLINDER PIVOTS 119
LUBRICATE OSCILLATING REAR AXLE 120
CHECK CAB RECIRCULATING AIR FILTER—IF EQUIPPED 121
CHECK CAB FRESH AIR FILTER—IF EQUIPPED 122
Maintenance¯Every 250 Hours 123
CHECK RECEIVER DRYER MOISTURE INDICATOR 123
CHANGE ENGINE OIL AND REPLACE FILTER 124
CHECK RADIATOR COOLANT LEVEL 126
Maintenance¯Every 500 Hours 127
LUBRICATE FRONT DRIVELINE 127
CHECK AIR INTAKE HOSES 127
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS 128
ADD COOLANT CONDITIONER TO RADIATOR 129
REPLACE PRIMARY FUEL FILTER (WATER SEPARATOR) 130
REPLACE FINAL FUEL FILTER—544G, 624G 130
REPLACE FINAL FUEL FILTER—644G 130
REPLACE HYDRAULIC SYSTEM RETURN FILTER 131
REPLACE HYDRAULIC RESERVOIR BREATHER FILTER 131
CHECK FRONT AND REAR DIFFERENTIAL OIL LEVEL—IF EQUIPPED WITH STANDARD AXLE 132
CHECK FRONT AND REAR DIFFERENTIAL OIL LEVEL—IF EQUIPPED WITH DIFFERENTIAL LOCK AXLE 132
Maintenance¯Every 1000 Hours 133
LUBRICATE REAR DRIVELINE 133
CHECK ENGINE SPEEDS 133
ADJUST ENGINE SPEED CONTROL LINKAGE 134
REPLACE AIR CLEANER DUST UNLOADER VALVE 135
REPLACE AIR CLEANER ELEMENTS 135
CLEAN ENGINE CRANKCASE VENT TUBE (A) 136
CHANGE TRANSMISSION OIL AND REPLACE FILTER 137
CHECK PARK BRAKE 139
ADJUST PARK BRAKE 140
LUBRICATE FRAME HINGE PIVOTS 141
Maintenance¯Every 2000 Hours 142
MEASURE AND ADJUST ENGINE VALVE LASH (CLEARANCE)—544G, LL, TC, 624G 142
ADJUST ENGINE VALVE LASH (CLEARANCE)—644G 144
LUBRICATE FRONT DRIVELINE SUPPORT BEARING 146
Maintenance¯Every 3000 Hours 147
CHANGE HYDRAULIC SYSTEM OIL 147
CLEAN HYDRAULIC SUCTION STRAINER 147
REPLACE DIFFERENTIAL LOCK RETURN FILTER(S)—IF EQUIPPED 148
CHANGE FRONT AND REAR DIFFERENTIAL OIL 148
Maintenance 151
DRAINING THE COOLING SYSTEM 151
HEAVY DUTY DIESEL ENGINE COOLANT 153
FILLING THE COOLING SYSTEM 154
TEST THE COOLANT FREEZE—PROTECTION LEVEL 154
DO NOT SERVICE INJECTION NOZZLES 155
DO NOT ADJUST INJECTION PUMP 155
REMOVING DB4 FUEL INJECTION PUMP—544G, 624G 155
INSTALLING DB4 FUEL INJECTION PUMP 158
CLEANING FUEL TANK OUTLET SCREEN 161
BLEEDING FUEL SYSTEM—544G, 624G 162
BLEEDING FUEL SYSTEM—644G 162
ADJUSTING FUEL SHUT OFF SOLENOID—644G 163
PRECAUTIONS FOR ALTERNATOR AND REGULATOR 163
SERVICE BATTERIES CAREFULLY 164
CHECKING ELECTROLYTE SPECIFIC GRAVITY 165
USING BATTERY CHARGER 166
REPLACING BATTERIES 166
REMOVING BATTERIES 167
REPLACING FUSES 167
FUSE (BLADE TYPE) COLOR CODES 167
RESETTING CIRCUIT BREAKERS 167
REPLACING HALOGEN BULBS 168
CHANGING REVERSE WARNING ALARM VOLUME—IF EQUIPPED 169
CHECKING NEUTRAL START SYSTEM 169
ADDING ATTACHMENTS/ACCESSORIES TO ROLL OVER PROTECTIVE STRUCTURE (ROPS) 170
SERVICING AIR CONDITIONING SYSTEM 170
CHECKING AND ADJUSTING COMPRESSOR BELT TENSION—IF EQUIPPED 171
WELDING ON MACHINE 171
INSPECTING PARK BRAKE PADS 172
EXTERNAL SERVICE BRAKE INSPECTION 173
CHECKING BRAKE ACCUMULATOR 175
CHECKING RIDE CONTROL ACCUMULATOR—IF EQUIPPED 175
BLEEDING BRAKES 176
CHECKING SECONDARY STEERING SYSTEM—IF EQUIPPED 177
CLUTCH CUT OFF ADJUSTMENT 177
DO NOT SERVICE CONTROL VALVES, CYLINDERS, PUMPS OR MOTORS 178
HARDWARE TORQUE SPECIFICATIONS 178
KEEP ROPS INSTALLED PROPERLY 178
METRIC BOLT AND CAP SCREW TORQUE VALUES 179
ADDITIONAL METRIC CAP SCREW TORQUE VALUES 180
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES 181
CHECK OIL LINES AND FITTINGS 182
SERVICE RECOMMENDATIONS FOR O RING BOSS FITTINGS 183
SERVICE RECOMMENDATIONS FOR FLAT FACE O RING SEAL FITTINGS 184
SERVICE RECOMMENDATIONS FOR METRIC SERIES FOUR BOLT FLANGE FITTING 185
SERVICE RECOMMENDATIONS FOR INCH SERIES FOUR BOLT FLANGE FITTINGS 186
Operational Checkout 187
OPERATIONAL CHECKOUT 187
Troubleshooting 218
ENGINE 219
ELECTRICAL SYSTEM 229
HYDRAULIC SYSTEM 236
POWER TRAIN 242
SERVICE BRAKES 248
DIFFERENTIAL AXLE 250
DRIVELINE 253
PARK BRAKE 254
AIR CONDITIONING 255
Storage 256
PREPARE MACHINE FOR STORAGE 256
MONTHLY STORAGE PROCEDURE 258
Machine Numbers 260
RECORD PRODUCT IDENTIFICATION NUMBER (PIN) 260
RECORD ENGINE SERIAL NUMBER—544G 260
RECORD ENGINE SERIAL NUMBER—624G 260
RECORD ENGINE SERIAL NUMBER—644G 260
RECORD TRANSMISSION SERIAL NUMBER 261
RECORD HYDRAULIC PUMP SERIAL NUMBER 261
Specifications 262
544G SPECIFICATIONS 262
544G SPECIFICATIONS 263
DRAIN AND REFILL CAPACITIES: 264
544G LL SPECIFICATIONS 265
544G LL SPECIFICATIONS 266
DRAIN AND REFILL CAPACITIES: 267
544G TC SPECIFICATIONS 268
544G TC SPECIFICATIONS 269
DRAIN AND REFILL CAPACITIES: 270
624G SPECIFICATIONS 271
624G SPECIFICATIONS 272
DRAIN AND REFILL CAPACITIES: 273
644G SPECIFICATIONS 274
644G SPECIFICATIONS 275
DRAIN AND REFILL CAPACITIES: 276
Crime Prevention Tips 277
HELP PREVENT CRIME 277
RECORD IDENTIFICATION NUMBERS 277
KEEP PROOF OF OWNERSHIP 277
PARK INDOORS OUT OF SIGHT 277
WHEN PARKING OUTDOORS 278
REDUCE VANDALISM 278
REPORT THEFTS IMMEDIATELY 278
Checklists 280
John Deere Service Literature Available 282
PARTS CATALOG 282
OPERATOR’S MANUAL 282
TECHNICAL AND SERVICE MANUALS 282
FUNDAMENTALS OF SERVICE MANUALS 282
John Deere Service Keeps You On The Job 284
JOHN DEERE IS AT YOUR SERVICE WHEN YOU NEED IT 284
Index 0
A 210
Accessory 210
Operational checkout 210
Accumulator 175
Brake 175
Acid burns 128
Acid burns 164
Acid burns 165
Adjustment 110
Belt tension 110
Boom height control 75
Clutch cut off 177
Compressor belt tension 171
Engine high altitude 61
Engine speed control linkage 134
Engine valve lash—544G, 624G 142
Engine valve lash—644G 144
Park brake 140
Return to dig 76
Seat 48
Steering wheel tilt 44
Air 107
Cleaner elements clean 107
Cleaner elements replace 135
Cleaner unloader valve 113
Conditioning control 47
Conditioning service 170
Conditioning troubleshooting 255
Filter restriction indicator 37
Inlet cover 109
Intake hose 127
Alarm 169
Reverse warning 169
Stop engine 34
Alternator 163
Alternator 37
Voltage indicator 37
Antifreeze test 154
Axle 191
Operational checkout 191
B 80
Backdragging 80
Battery 128
Acid burns 128
Acid burns 164
Acid burns 165
Booster 58
Charging 166
Electrolyte level check 128
Explosion 128
Explosion 164
Explosion 165
Removing 167
Replacing 166
Safety 164
Terminals 128
Terminals 129
Belt 110
Tension adjust 110
Bleed 176
Brake 176
Fuel system 162
Fuel system 162
Boom 69
Control lever—one lever design 69
Control lever—two lever design 70
Control lever—544G TC 72
Down switch 73
Height control adjust 75
Booster battery 58
Brake 175
Accumulator 175
Bleed 176
Oil pressure indicator 39
Oil pressure indicator 54
Operational checkout 197
Break in 50
Engine 50
10 hours 50
100 hours 51
50 hours 51
Bucket 69
Control lever—one lever design 69
Control lever—two lever design 70
C 122
Cab 122
Fresh air filter 122
Operational checkout 213
Recirculating air filter 121
Circuit breaker 167
Clutch 177
Cut off adjust 177
Cut off operational checkout 197
Cut off switch 73
Compressor 171
Belt tension adjust 171
Coolant 129
Conditioner 129
Heater 57
Level radiator 126
Level recovery tank 115
Test 154
Coolant, engine 153
Cooling 151
Drain 151
System fill 154
Cylinder 178
D 52
Daily inspection 52
Diesel Engine Oil 90
Diesel fuel 87
Differential 250
Axle troubleshooting 250
Lock operational checkout 197
Lock pedal 74
Lock turbo boost return filter(s) 148
Oil change 148
Oil level 132
Oil level 132
Oil specification 91
Digging 79
Loader bucket 79
Digital display 35
Dome light 43
Door 98
Grille 98
Driveline 253
Troubleshooting 253
Driving 201
Operational checkout 201
Precautions 62
Dust valve 135
E 229
Electrical 229
Troubleshooting 229
Electrolyte 165
Specifications 165
Engine 37
Air filter restriction indicator 37
Break in 50
Cold weather warm up 60
Coolant 153
Coolant level indicator 38
Coolant temperature gauge 36
High altitude adjust 61
Oil change 124
Oil level 114
Oil pressure indicator 37
Operational checkout 191
Serial number 260
Speed 133
Speed control linkage adjust 134
Starting 54
Stopping 61
Troubleshooting 219
Valve lash adjust 142
Valve lash adjust 144
Vent tube 136
Engine oil 90
Diesel 90
Ether injection 40
Indicator 40
F 40
Fasten seat belt 40
Indicator 40
Filter 122
Cab fresh air 122
Cab recirculating air 121
Differential lock turbo boost 148
Engine oil 124
Fuel 130
Hydraulic reservoir breather 131
Hydraulic return 131
Transmission oil 137
Front axle 63
Disconnect 63
Disconnect lever 42
Fuel 87
Diesel 87
Filter change 130
Gauge 36
Injection pump 155
Injection pump installation 158
Injection pump removal 155
Storage 88
System bleed 162
System bleed 162
Tank capacity 89
Tank drain 111
Tank outlet screen 161
Fuse 167
Fuse 167
Color codes 167
G 32
Gauge 32
Engine coolant temperature 32
Engine coolant temperature 36
Fuel 32
Fuel 36
Operational checkout 188
Transmission oil temperature 32
Transmission oil temperature 36
Grease 117
Boom and cylinder pivots 117
Boom and cylinder pivots—544G 118
Extreme pressure and multipurpose 93
Frame hinge pivots 141
Front driveline 127
Front driveline support bearing 146
Oscillating rear axle 120
Rear driveline 133
Steering cylinder pivots 119
Grille door 98
H 168
Halogen bulbs 168
Heater 47
Control 47
Coolant 57
Horn button 43
Hose 127
Air intake 127
Coolant 151
Hour meter 95
Hydraulic 147
Oil change 147
Oil filter restriction indicator 38
Oil level 115
Oil specification 91
Pump serial number 261
Reservoir breather filter 131
Return filter 131
Suction strainer 147
System operational checkout 204
System troubleshooting 236
I 181
Inch torque values 181
Indicator 37
Air filter restriction 37
Alternator voltage 37
Brake oil pressure 39
Brake oil pressure 54
Engine coolant level 38
Engine oil pressure 37
Ether injection 40
Fasten seat belt 40
Hydraulic oil filter restriction 38
Left turn signal 41
Location 32
Operational checkout 188
Park brake 39
Receiver dryer 123
Right turn signal 39
Secondary steering 74
Service required 35
Steering pressure 40
STOP 34
Transmission oil pressure 38
Injection 155
Nozzles 155
Pump 155
Pump installation 158
Pump removal 155
Instruments 59
Check after starting 59
Check before starting 54
L 168
Lamps 168
Left turn signal 41
Indicator 41
Lever 69
Boom control—one lever design 69
Boom control—two lever design 70
Boom control—544G TC 72
Bucket control—one lever design 69
Bucket control—two lever design 70
Front axle disconnect 42
Loader control—one lever design 41
Loader control—two lever design 41
Transmission control 41
Lifting 86
Machine 86
Light 43
Dome 43
Operating 46
Swivel 43
Lock 63
Neutral 63
Locking bar 97
Machine frame 97
Lubricant 93
Alternative 93
Mixing 94
Storage 94
Synthetic 93
Lubricate 117
Boom and cylinder pivots 117
Boom and cylinder pivots—544G TC 118
Frame hinge pivots 141
Front driveline 127
Front driveline support bearing 146
Oscillating rear axle 120
Rear driveline 133
Steering cylinder pivots 119
M 97
Machine 97
Frame locking bar 97
Storage 256
Maintenance 99
Record keeping 99
Metric torque values 179
Mixing lubricants 94
Motor 178
N 43
Neutral 43
Lock 43
Lock 63
Start operational checkout 191
Start system check 169
O 183
O ring boss fittings 183
Oil 148
Change differential 148
Change engine 124
Change hydraulic 147
Change transmission 137
Level differential 132
Level differential 132
Level engine 114
Level hydraulic system 115
Level transmission 116
Lines and fittings 182
Specification differential 91
Specification hydraulic system 91
Specification transmission 92
Oil lines and fittings 182
Oilscan 100
Operating 46
Light 46
Tips 77
Operational checkout 210
Accessory 210
Axle 191
Brake 197
Cab and vandal protection 213
Clutch cut off 197
Differential 197
Driving 201
Engine 191
Hydraulic system 204
Monitor indicator and gauge 188
Neutral start and warning alarm 191
Steering system 208
Transmission 191
Outlet screen 161
Fuel tank 161
P 140
Park brake 140
Adjust 140
Check 139
Indicator 39
Operation 67
Switch 42
Switch 67
Troubleshooting 254
Pedal 74
Differential lock 74
Location 42
Pin disconnect 73
Switch 73
Power train 242
Troubleshooting 242
Product Identification Number 260
Pump 158
Fuel injection, installation 158
Service 178
Q 71
Quick shift 71
Switch 71
R 126
Radiator 126
Coolant level 126
Receiver dryer 123
Indicator 123
Recovery tank 115
Coolant level 115
Regulator 163
Return to dig 76
Adjustment 76
Reverse 169
Warning alarm 169
Ride control 175
Accumulator 175
Switch 66
Right turn signal 39
Indicator 39
Roll over protective structure 178
Torque values 178
S 48
Seat 48
Adjust 48
Secondary steering 177
Check 177
Operation 74
Serial number 260
Engine 260
Hydraulic pump 261
Transmission 261
Service 248
Brake troubleshooting 248
Interval 95
Interval 101
Interval 280
Required indicator 35
Specification 165
Battery electrolyte 165
Differential oil 91
Hydraulic oil 91
Transmission oil 92
Speed 133
Engine 133
Travel 65
Starting 54
The engine 54
Steering 40
Pressure indicator 40
System, operational checkout 208
Wheel tilt adjust 44
STOP 34
Indicator 34
Stopping 61
Engine 61
The machine 66
Storage 49
Compartment 49
Machine 256
Monthly 258
Storing lubricants 94
Suction strainer 147
Hydraulic 147
Switch 73
Boom down 73
Clutch cut off 73
Light 46
Park brake 42
Park brake 67
Pin disconnect—544G TC 73
Quick shift 71
Ride control 66
Swivel light 43
Synthetic Lubricants 93
T 103
Tire 103
Pressure check 103
Torque value 184
Flat face O ring seal fitting 184
Inch SAE four bolt flange fitting 186
Metric cap screw 180
Metric four bolt flange fitting 185
O Ring boss fitting 183
Wheel retaining cap screw 106
Torque values 181
Inch 181
Metric 179
Roll over protective structure 178
Towing procedure 83
Transmission 41
Control lever 41
Oil change 137
Oil filter change 137
Oil level 116
Oil pressure indicator 38
Oil specification 92
Oil temperature gauge 36
Operational checkout 191
Serial number 261
Travel speed 65
Troubleshooting 255
Air conditioning 255
Differential axle 250
Driveline 253
Electrical 229
Engine 219
Hydraulic system 236
Park brake 254
Power train 242
Service brake 248
Truck loading 80
U 113
Unloader valve 113
Air cleaner 113
V 113
Valve 113
Air cleaner dust unloader 113
Control 178
Dust unloader 135
Lash adjust 142
Lash adjust 144
Vandal 44
Shield 44
Vent tube 136
Engine crankcase 136
W 60
Warm up 60
Engine, cold weather 60
Warning alarm 191
Operational checkout 191
Washer 44
Windshield 44
Windshield fluid level 99
Welding 171
Wheel 106
Cap screw torque 106
Window 45
Opening 45
Sliding 45
Windshield 99
Washer fluid 99
Wiper and washer 44
Wiper 44
Windshield 44
PAGE NUMBERS 0
SECTION 05 6
05 0001 6
05 0002 7
05 0003 8
05 0004 9
05 0005 10
05 0006 11
05 0007 12
05 0008 13
05 0009 14
05 0010 15
05 0011 16
05 0012 17
05 0013 18
05 0014 19
05 0015 20
05 0016 21
05 0017 22
05 0018 23
SECTION 06 24
06 0001 24
06 0002 25
06 0003 26
06 0004 27
06 0005 28
06 0006 29
06 0007 30
06 0008 31
SECTION 10 32
10 0001 32
10 0002 33
10 0003 34
10 0004 35
10 0005 36
10 0006 37
10 0007 38
10 0008 39
10 0009 40
10 0010 41
10 0011 42
10 0012 43
10 0013 44
10 0014 45
10 0015 46
10 0016 47
10 0017 48
10 0018 49
SECTION 15 50
15 0001 50
15 0002 51
SECTION 20 52
20 0001 52
20 0002 53
SECTION 25 54
25 0001 54
25 0002 55
25 0003 56
25 0004 57
25 0005 58
25 0006 59
25 0007 60
25 0008 61
SECTION 30 62
30 0001 62
30 0002 63
30 0003 64
30 0004 65
30 0005 66
30 0006 67
30 0007 68
SECTION 35 69
35 0001 69
35 0002 70
35 0003 71
35 0004 72
35 0005 73
35 0006 74
35 0007 75
35 0008 76
35 0009 77
35 0010 78
35 0011 79
35 0012 80
SECTION 40 81
40 0001 81
40 0002 82
40 0003 83
40 0004 84
40 0005 85
40 0006 86
SECTION 45 87
45 0001 87
45 0002 88
45 0003 89
45 0004 90
45 0005 91
45 0006 92
45 0007 93
45 0008 94
SECTION 50 95
50 0001 95
50 0002 96
50 0003 97
50 0004 98
50 0005 99
50 0006 100
50 0007 101
50 0008 102
SECTION 55 103
55 0001 103
55 0002 104
55 0003 105
55 0004 106
55 0005 107
55 0006 108
55 0007 109
55 0008 110
55 0009 111
55 0010 112
SECTION 60 113
60 0001 113
60 0002 114
60 0003 115
60 0004 116
SECTION 70 117
70 0001 117
70 0002 118
70 0003 119
70 0004 120
70 0005 121
70 0006 122
SECTION 75 123
75 0001 123
75 0002 124
75 0003 125
75 0004 126
SECTION 80 127
80 0001 127
80 0002 128
80 0003 129
80 0004 130
80 0005 131
80 0006 132
SECTION 85 133
85 0001 133
85 0002 134
85 0003 135
85 0004 136
85 0005 137
85 0006 138
85 0007 139
85 0008 140
85 0009 141
SECTION 86 142
86 0001 142
86 0002 143
86 0003 144
86 0004 145
86 0005 146
SECTION 87 147
87 0001 147
87 0002 148
87 0003 149
87 0004 150
SECTION 90 151
90 0001 151
90 0002 152
90 0003 153
90 0004 154
90 0005 155
90 0006 156
90 0007 157
90 0008 158
90 0009 159
90 0010 160
90 0011 161
90 0012 162
90 0013 163
90 0014 164
90 0015 165
90 0016 166
90 0017 167
90 0018 168
90 0019 169
90 0020 170
90 0021 171
90 0022 172
90 0023 173
90 0024 174
90 0025 175
90 0026 176
90 0027 177
90 0028 178
90 0029 179
90 0030 180
90 0031 181
90 0032 182
90 0033 183
90 0034 184
90 0035 185
90 0036 186
SECTION 95 187
95 0001 187
95 0002 188
95 0003 189
95 0004 190
95 0005 191
95 0006 192
95 0007 193
95 0008 194
95 0009 195
95 0010 196
95 0011 197
95 0012 198
95 0013 199
95 0014 200
95 0015 201
95 0016 202
95 0017 203
95 0018 204
95 0019 205
95 0020 206
95 0021 207
95 0022 208
95 0023 209
95 0024 210
95 0025 211
95 0026 212
95 0027 213
95 0028 214
95 0029 215
95 0030 216
95 0031 217
SECTION 100 218
100 0001 218
100 0002 219
100 0003 220
100 0004 221
100 0005 222
100 0006 223
100 0007 224
100 0008 225
100 0009 226
100 0010 227
100 0011 228
100 0012 229
100 0013 230
100 0014 231
100 0015 232
100 0016 233
100 0017 234
100 0018 235
100 0019 236
100 0020 237
100 0021 238
100 0022 239
100 0023 240
100 0024 241
100 0025 242
100 0026 243
100 0027 244
100 0028 245
100 0029 246
100 0030 247
100 0031 248
100 0032 249
100 0033 250
100 0034 251
100 0035 252
100 0036 253
100 0037 254
100 0038 255
SECTION 105 256
105 0001 256
105 0002 257
105 0003 258
105 0004 259
SECTION 110 260
110 0001 260
110 0002 261
SECTION 115 262
115 0001 262
115 0002 263
115 0003 264
115 0004 265
115 0005 266
115 0006 267
115 0007 268
115 0008 269
115 0009 270
115 0010 271
115 0011 272
115 0012 273
115 0013 274
115 0014 275
115 0015 276
SECTION 120 277
120 0001 277
120 0002 278
120 0003 279
SECTION CLIS 280
CLIS 0001 280
CLIS 0002 281
SECTION SLIT 282
SLIT 0001 282
SLIT 0002 283
SECTION IBC 284
IBC 0001 284

S.V 03/24