John Deere 544K-II 4WD Loader Operator’s Manual OMT386124X19 PDF

Description

John Deere 544K-II 4WD Loader Operator’s Manual OMT386124X19 – PDF DOWNLOAD

Part Number (P/N): OMT386124X19_44
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 544K SERIES II
Series: K SERIES
Serial: 1BZ544KA_ _D001001

TABLE OF CONTENTS:

John Deere 544K-II 4WD Loader Operator’s Manual OMT386124X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 35
In Case of Machine Fire 36
Prevent Battery Explosions 36
High Debris Applications 36
Clean Debris from Machine 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Add Cab Guarding for Special Uses 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Use Special Care When Operating Loader 42
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip-Over 43
Avoid Power Lines 43
Operating on Slopes 44
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 44
Travel Safely 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Safety—Maintenance Precautions 46
Park and Prepare for Service Safely 46
Service Machines Safely 46
Service Cooling System Safely 47
Service Tires Safely 47
Use Proper Lifting Equipment 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 58
Levers—Two Function Hydraulic Control 58
Levers—Three Function Hydraulic Control 59
Levers—Four Function Hydraulic Control 61
Pedals 61
Sealed Switch Module (SSM) 62
Switch Module Functions 63
Advanced Display Unit (ADU) 66
Display Unit Functions 67
Horn Button 70
Turn Signals 70
Air Conditioner and Heater Operation 71
Counter Switch 72
Radio—If Equipped 73
Opening and Securing Side Door 77
Opening Side Window/Secondary Exit 78
Opening Rear Side Window 78
Seat Adjustment 79
Fire Extinguisher Mounting Location 80
Operation—Operating the Machine 81
Before Starting Work 81
Inspect Machine Daily Before Starting 81
Check Instruments Before Starting 81
Security System 82
Battery Disconnect Switch 82
Engine Break-In Period 83
Starting the Engine 84
Cold Start Aid—Starting Fluid—If Equipped 86
Cold Start Aid—Block Heater—If Equipped 86
Warm-Up Procedure 87
Cold Weather Warm-Up 87
Automatic Idle and Automatic Shutdown 88
Park Brake Switch 89
Shifting the Transmission 90
Joystick Bucket and Boom Control 92
Two Lever Bucket and Boom Control 93
Auxiliary Control 94
Ride Control—If Equipped 95
Differential Lock Operation 96
Service ADVISOR™ Remote (SAR) Software Delivery Process 97
Rear Camera and Radar Object Detection (ROD) System—If Equipped 98
Boom Height Kickout Adjustment 99
Return-to-Carry Kickout Adjustment 100
Return-to-Dig Adjustment for Z-Bar Linkage 100
Operating Loader Coupler—If Equipped 102
Using the Loader Bucket 103
Backdragging 104
Fork Attachment 105
Operating in Water and Mud 106
Parking the Machine 107
Loading Machine on a Trailer 108
Towing Procedure 110
Lifting the Machine 111
Operation—Monitor Operation 112
Display Unit—Normal Display 112
Display Unit—Main Menu 113
Display Unit—Main Menu—Codes 114
Display Unit—Main Menu—Codes—Active Codes 114
Display Unit—Main Menu—Codes—Stored Codes 115
Display Unit—Main Menu—Settings—If Equipped 116
Display Unit—Main Menu—Settings—Reverse Fan 116
Display Unit—Main Menu—Settings—Reverse Fan Cycle 117
Display Unit—Main Menu—Settings—Courtesy Lights 117
Display Unit—Main Menu—Settings—Quick Shift 118
Display Unit—Main Menu—Settings—Job Timer 118
Display Unit—Main Menu—Settings—Stopwatch 119
Display Unit—Main Menu—Settings—Ride Control—If Equipped 119
Display Unit—Main Menu—Settings—Counters 119
Display Unit—Main Menu—Settings—Display Units 120
Display Unit—Main Menu—Settings—Language 120
Display Unit—Main Menu—Settings—Camera Mode—If Equipped 120
Display Unit—Main Menu—Settings—Object Detect 120
Display Unit—Main Menu—Settings—Operator Configuration 121
Display Unit—Main Menu—Settings—Clutch Cutoff 121
Display Unit—Main Menu—Settings—Gear Selection Mode—If Equipped 122
Display Unit—Main Menu—Diagnostics 122
Display Unit—Main Menu—Diagnostics—Machine ID 123
Display Unit—Main Menu—Diagnostics—Battery Monitor 123
Display Unit—Main Menu—Diagnostics—Engine Sensors 124
Display Unit—Main Menu—Diagnostics—Transmission/Axle 124
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 125
Display Unit—Main Menu—Diagnostics—Machine Sensors 125
Display Unit—Main Menu—Diagnostics—FNR Selector 126
Display Unit—Main Menu—Diagnostics—Cab Switches 126
Display Unit—Main Menu—Diagnostics—Switch Module 126
Display Unit—Main Menu—Diagnostics—Joystick Steering 127
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 127
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 127
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 128
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 128
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 129
Display Unit—Main Menu—Diagnostics—Park Brake Test 129
Display Unit—Main Menu—Security 130
Display Unit—Main Menu—Security—Security 131
Display Unit—Main Menu—Security—Change Owner PIN 131
Display Unit—Main Menu—Security—Manage Operator PINs 132
Display Unit—Main Menu—Security—Manage Transport PIN 133
Display Unit—Main Menu—Security—Delayed Operator Logout 134
Display Unit—Main Menu—Software Delivery 134
Display Unit—Main Menu—Software Delivery—Software Update 135
Maintenance—Machine 136
Required Emission-Related Information 136
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 136
Diesel Fuel 137
Lubricity of Diesel Fuel 137
Handling and Storing Diesel Fuel 138
Biodiesel Fuel 139
Testing Diesel Fuel 140
Minimizing the Effect of Cold Weather on Diesel Engines 141
Alternative and Synthetic Lubricants 142
Lubricant Storage 142
Mixing of Lubricants 142
Diesel Engine Break-In™ Oil 143
Diesel Engine Oil — Tier 3 and Stage IIIA 144
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 145
Diesel Engine Oil Service Interval for Operation at High Altitude 146
Oil Filters 146
Transmission, Park Brake, and Axle Oil 146
Hydraulic Oil 147
Grease with Molybdenum Disulfide 148
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 149
Water Quality for Mixing with Coolant Concentrate 150
Supplemental Diesel Fuel Additives 150
Fuel Filters 150
Operating in Warm Temperature Climates 151
Testing Coolant Freeze Point 151
Disposing of Coolant 152
Maintenance—Periodic Maintenance 153
Engine Identification 153
Service Machine at Specified Intervals 155
Check Hour Meter Regularly 155
Prepare Machine for Maintenance 156
Frame Locking Bar 157
Boom Lock 158
Engine Service Doors and Side Shields 159
Cooling System Doors 160
Fuel Tank 161
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 161
Service Intervals 162
Required Parts 164
Maintenance Legend 166
Maintenance—As Required 167
Inspect Tires and Check Pressure 167
Tire Pressures 168
Check Wheel Bolt Torque 170
Inspect Engine Air Cleaner Elements 171
Inspect Air Conditioner Compressor and Alternator Belt 172
Clean Cooler Cores 173
Check Windshield Washer Fluid Level 174
Drain Water From Primary Fuel Filter and Water Separator 174
Drain Water From Final Fuel Filter 175
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 175
Check and Clean or Replace Cab Fresh Air Filter 176
Check and Clean or Replace Cab Recirculating Air Filter 177
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 178
Check Coolant Condition 179
Clean and Tighten Battery Terminals 179
Maintenance—Every 10 Hours or Daily 180
Clean Air Cleaner Dust Unloader Valve 180
Check Coolant Level in Surge Tank 180
Check Engine Oil Level 181
Check Hydraulic System Oil Level 181
Check Transmission Oil Level 182
Inspect Outer Pin Seals—If Equipped 183
Maintenance—Every 100 Hours 184
Lubricate Loader Linkage and Cylinder Pivots 184
Maintenance—Initial Service—250 Hours 185
Drain and Refill Engine Oil and Replace Filter 185
Drain and Refill Front and Rear Axle Oil 186
Replace Axle Oil Filters—If Equipped 187
Maintenance—Every 250 Hours 188
Take Engine Oil Sample 188
Maintenance—Every 500 Hours 189
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 189
Check Front and Rear Axle Oil Level 190
Lubricate Front and Rear Axle Shaft Seals 190
Check Hybrid Battery Electrolyte Level—If Equipped 191
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 193
Take Fluid Samples 193
Drain and Refill Engine Oil and Replace Filter 194
Replace Primary Fuel Filter 195
Replace Final Fuel Filter 196
Replace Auxiliary Fuel Filter—If Equipped 197
Replace In-Line Fuel Strainer 197
Replace Hydraulic Reservoir Breather Filter 198
Check Park Brake Oil Level 198
Lubricate Front and Rear Shaft Seals on Park Brake 198
Check Ride Control Accumulator—If Equipped 199
Maintenance—Every 1000 Hours 200
Clean Engine Crankcase Vent Tube 200
Replace Air Cleaner Dust Unloader Valve 200
Replace Engine Air Cleaner Elements 201
Replace Axle Oil Filters—If Equipped 202
Lubricate Frame Hinge Pivots 202
Check Coolant Condition 202
Drain and Refill Park Brake Oil 203
Maintenance—Every 2000 Hours 204
Replace Outer Pin Seals—If Equipped 204
Drain and Refill Transmission Oil and Replace Filter 204
Drain and Refill Front and Rear Axle Oil 206
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 207
Check and Adjust Engine Valve Lash 207
Rerun Transmission Clutch Calibration 207
Maintenance—Every 4000 Hours 208
Drain, Flush, and Refill Hydraulic System Oil 208
Clean Hydraulic System Fill Strainer 209
Replace Hydraulic System Return Filter 210
Clean Hydraulic Pump Case Drain In-Line Screen 211
Replace Crankshaft Damper 213
Maintenance—Every 5000 Hours 214
Inspect Driveline Damper 214
Maintenance—Every 6000 Hours 215
Drain Cooling System 215
Refill Cooling System 216
Miscellaneous—Machine 217
Check Air Inlet Cover—If Equipped 217
Inspect Fuel Tank Vent Hose and Breather Filter 217
Bleed Fuel System 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 217
Precautions for Alternator and Regulator 218
Handling, Checking, and Servicing Batteries Carefully 219
Using Booster Batteries—24-Volt System 220
Using Battery Charger 221
Replacement Batteries 222
Remove and Install Batteries 223
12-Volt Auxiliary Power Outlet—If Equipped 223
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 224
Replacing Fuses 224
Remove and Install Halogen Bulbs 227
Fluid Sampling Test Ports—If Equipped 228
Air Conditioning System Service 229
External Service Brake Inspection 230
Bleeding Brakes 231
Service Recommendations For Snap-To-Connect (STC®) Fittings 232
Welding on Machine 233
Keep Electronic Control Unit Connectors Clean 233
Replacing Bucket Teeth—TK Series 234
Keep ROPS Installed Properly 234
Hardware Torque Specifications 234
Unified Inch Bolt and Screw Torque Values 235
Metric Bolt and Screw Torque Values 236
Miscellaneous—Operational Checkout 237
Operational Checkout 237
Diagnostic Trouble Code Check 237
Ignition OFF, Engine OFF Checks 237
Ignition ON, Engine OFF Checks 238
Ignition ON, Engine ON Checks 245
Miscellaneous—Troubleshooting 267
Troubleshooting Procedure 267
Engine 268
Transmission 271
Differential and Axle 274
Service Brake 275
Driveline 275
Park Brake 276
Hydraulic System 277
Steering 279
Air Conditioning System 280
Heater System 281
Software Update 282
Miscellaneous—Storage 283
Prepare Machine for Storage 283
Monthly Storage Procedure 284
Miscellaneous—Machine Numbers 285
Record Product Identification Number (PIN) 285
Record Engine Serial Number 285
Record Transmission Serial Number 285
Record Hydraulic Pump Serial Number 286
Record Front and Rear Axle Housing Serial Numbers 286
Keep Proof of Ownership 286
Keep Machines Secure 287
Miscellaneous—Specifications 288
Engine Specifications 288
Drain and Refill Capacities 289
Standard Z-Bar Specifications 290
High Lift Z-Bar Specifications 292
Travel Speeds 293
Eurasian Economic Union 293
Machine Design Life 294
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 46
Section 1-5 50
Section 2-1 58
Section 2-2 81
Section 2-3 112
Section 3-1 136
Section 3-2 153
Section 3-3 167
Section 3-4 180
Section 3-5 184
Section 3-6 185
Section 3-7 188
Section 3-8 189
Section 3-9 200
Section 3-10 204
Section 3-11 208
Section 3-12 214
Section 3-13 215
Section 4-1 217
Section 4-2 237
Section 4-3 267
Section 4-4 283
Section 4-5 285
Section 4-6 288

S.V 04/24