John Deere 550 P Crawler Dozer Operator’s Manual OMT480070X019 PDF

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John Deere 550 P Crawler Dozer Operator’s Manual OMT480070X019 – PDF DOWNLOAD

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John Deere 550 P Crawler Dozer Operator’s Manual OMT480070X019 – PDF DOWNLOAD

• P/N: OMT480070X019_83
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 550 P
• Serial: 1T0550PA_ _LX01837

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 550 P Crawler Dozer Operator’s Manual OMT480070X019 – PDF DOWNLOAD

Contents 37
Safety—Safety and Operator Conveniences 41
Safety and Operator Convenience Features 41
Safety—General Precautions 42
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 42
Recognize Safety Information 44
Follow Safety Instructions 44
Operate Only If Qualified 44
Wear Protective Equipment 45
Protect Against Noise 45
Avoid Unauthorized Machine Modifications 45
Inspect Machine 46
Stay Clear of Moving Parts 46
Avoid High-Pressure Oils and Fluids 46
Work In Ventilated Area 47
Avoid Static Electricity Risk When Refueling 47
High Debris Applications 47
Prevent Fires, Clean Debris From Machine 48
In Case of Machine Fire 48
Prevent Battery Explosions 49
Handle Chemical Products Safely 49
Handle Starting Fluid Safely 49
Decommissioning — Proper Recycling and Disposal of Fluids and Components 50
Exhaust Filter Ash Handling and Disposal 50
Prepare for Emergencies 50
Add Cab Guarding for Special Uses 51
Safety—Operating Precautions 52
Use Steps and Handholds Correctly 52
Start Only From Operator’s Seat 52
Use and Maintain Seat Belt 52
Heated and Ventilated Operator’s Seat 53
Prevent Unintended Machine Movement 53
Avoid Work Site Hazards 54
Keep Riders Off Machine 54
Avoid Backover Accidents 55
Avoid Machine Tip Over and Machine Damage 56
Use Special Care When Operating 56
Inspect and Maintain ROPS 57
Travel Safely 57
Prevent Acid Burns 58
Add and Operate Attachments Safely 58
Safety—Maintenance Precautions 59
Park and Prepare for Service Safely 59
Service Machines Safely 59
Service Cooling System Safely 59
Service Accumulator Systems Safely 60
Remove Paint Before Welding or Heating 60
Make Welding Repairs Safely 60
Drive Metal Pins Safely 61
Use Proper Lifting Equipment 61
Clean Exhaust Filter Safely 62
Safety—Safety Signs and Other Instructions 63
Safety Signs and Other Instructions 63
Operation—Operator’s Station 68
Primary Display Unit (PDU) Functions 68
Standard Primary Display Unit (SPDU) Functions 72
Sealed Switch Module (SSM) Functions 75
Left-Hand Joystick 77
Right-Hand Joystick 78
Auxiliary Control Levers—If Equipped 79
Heating and Air Conditioning System 80
Seat Adjustment 81
Under Seat Heater—If Equipped 83
Windshield Wipers and Washers 84
Work and Drive Lights 85
Horn 85
Dome Light—If Equipped 86
Radio—If Equipped 86
Auxiliary Power Outlets 86
Door Latch 87
Alternative Exits 87
Cab Windows 88
Fire Extinguisher Mounting Location 88
Beacon Light—If Equipped 89
Operation—Operating the Machine 90
Before Starting Work 90
Operator Ability 90
Inspect Machine Daily Before Starting 91
Check Instruments Before Starting 92
Battery Disconnect Switch 93
Engine Break-In Period 93
Engine Block Heater—If Equipped 94
Starting the Engine 95
Engine Warm-Up 96
Cold Weather Warm-Up 97
Driving the Machine 98
Setting Travel Speed 99
Setting Engine Speed 100
Auto-Idle Operation 100
Neutral Rotate Mode Operation 101
Economy (ECO) Mode Operation 102
Decelerator/Brake Pedal and Decelerator Mode Switch 103
Stopping the Machine 104
Park Brake Switch 105
Parking the Machine 106
Hydraulic System Pressure Release 107
Blade Release 107
Required Machine Stop Warning 108
Exhaust Filter 110
Selective Catalytic Reduction (SCR) System Overview 112
Qualified Emergency Use — SCR Override Option 113
Service ADVISOR Remote (SAR) Software Delivery Process 114
Operating in Water and Mud 114
Driving Up a Steep or Slippery Slope 114
Avoid Track Damage 115
Extend Undercarriage Life 115
Hydraulics Enable 116
Changing Blade Pitch 117
Ripper Operation—If Equipped 118
Operating Winch—If Equipped 119
Fasten Cable to Winch Drum 121
Winch Free Spool Drag Adjustment 124
Loading Machine for Transport 124
Lifting the Machine 126
Releasing Park Brake to Tow the Machine 127
Transport Mode 129
Operation—Primary Display Unit (PDU) 130
Aftertreatment Indicators Overview 130
Primary Display Unit (PDU) 131
Main Menu, PDU 132
Main Menu—Machine Settings, PDU 133
Main Menu—Calibrations, PDU 134
Main Menu—Diagnostics—Trouble Codes, PDU 135
Main Menu—Diagnostics—System Diagnostics, PDU 136
Main Menu—Diagnostics—Communications, PDU 137
Main Menu—Job Timer, PDU 137
Main Menu—Grade Control, PDU 138
Main Menu—Display Settings, PDU 139
Main Menu—Implement Manager, PDU 140
Main Menu—Camera Manager, PDU 140
Main Menu—Security, PDU 141
Main Menu—About, PDU 143
Main Menu—Exhaust Filter, PDU 145
Main Menu—Software Manager, PDU 145
Operation—Standard Primary Display Unit (SPDU) 146
Aftertreatment Indicators Overview 146
Standard Primary Display Unit (SPDU) 147
Main Menu, SPDU 148
Main Menu—Display Settings, SPDU 149
Main Menu—Diagnostics, SPDU 150
Main Menu—Security, SPDU 153
Main Menu—Machine Setup, SPDU 155
Main Menu—Machine Fan—If equipped, SPDU 156
Main Menu—Job Timer—If equipped, SPDU 156
Main Menu—About, SPDU 157
Main Menu—Exhaust Filter, SPDU 158
Main Menu—Exhaust Filter Auto Cleaning, SPDU 158
Main Menu—Exhaust Filter Parked Cleaning, SPDU 159
Main Menu—Exhaust Filter Emergency Override, SPDU 160
Main Menu—Software Update, SPDU 160
Main Menu—Transmission Mode, SPDU 161
Operation—Grade Control 162
Grade Control System Identification—If Equipped 162
Operating Grade Control System (Factory Installation)—If Equipped 162
Maintenance—Machine 180
Required Emission-Related Information 180
Diesel Fuel 180
Diesel Fuel Specifications 181
Lubricity of Diesel Fuel 181
Handling and Storing Diesel Fuel 181
Biodiesel Fuel 182
Testing Diesel Fuel 183
Supplemental Diesel Fuel Additives 183
Fuel Filters 183
Minimizing the Effect of Cold Weather on Diesel Engines 184
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 185
Refilling Diesel Exhaust Fluid (DEF) Tank 186
Testing Diesel Exhaust Fluid (DEF) 187
Storing Diesel Exhaust Fluid (DEF) 187
Disposal of Diesel Exhaust Fluid (DEF) 188
John Deere Break-In Plus™ Engine Oil 188
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 189
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 190
Diesel Engine Oil Service Interval for Operation at High Altitude 190
Oil Filters 191
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 192
Water Quality for Mixing with Coolant Concentrate 193
Operating in Warm Temperature Climates 193
Testing Coolant Freeze Point 194
Disposing of Coolant 194
Alternative and Synthetic Lubricants 195
Final Drive Oil 195
Hydraulic and Hydrostatic Oil 196
Track Rollers, Front Idler, and Carrier Roller Oil 197
Winch Oil 197
Multipurpose Extreme Pressure (EP) Grease 198
Lubricant Storage 198
Mixing of Lubricants 198
Maintenance—Periodic Maintenance 199
Service Machine at Specified Intervals 199
Prepare Machine for Maintenance 199
Check Hour Meter Regularly 201
Fuel Tank 201
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 202
Service Intervals 203
Required Parts 205
Maintenance—As Required 207
Inspect or Replace Belt and Check Automatic Belt Tensioner 207
Replace Primary and Secondary Engine Air Filter Elements 208
Check Air Cleaner Dust Unloader Valve 209
Check and Fill Windshield Washer Fluid 209
Check and Drain Primary Fuel Filter and Water Separator 210
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 210
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 211
Track Sag General Information 212
Check and Adjust Track Sag 213
Service Exhaust Filter 216
Inspect and Clean Cooling Package 217
Clean and Tighten Battery Terminals 217
Maintenance—Every 10 Hours or Daily 218
Check Coolant Level at Surge Tank 218
Check Engine Oil Level 219
Check Hydraulic/Hydrostatic System Oil Level 219
Maintenance—Every 50 Hours 220
Lubricate Rear Ripper—If Equipped 220
Lubricate Dozer Linkage and Blade Socket 221
Maintenance—Every 250 Hours 222
Take Engine Oil Sample 222
Check Final Drive Oil Level 222
Maintenance—Every 500 Hours 223
Take Fluid Samples 223
Drain and Refill Engine Oil and Replace Filter 224
Replace Primary and Final Fuel Filters 225
Replace Auxiliary Fuel Filter—If Equipped 226
Drain Water and Sediment From Fuel Tank 227
Check Hybrid Battery Electrolyte Level—If Equipped 228
Check Blade Shim Adjustment 230
Replace Winch Oil Filter—If Equipped 232
Maintenance—Every 1000 Hours 233
Check Coolant Condition 233
Check Air Intake Hoses and Connections 233
Drain and Refill Final Drive Oil 234
Replace Cab Fresh Air and Recirculation Filters 234
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 235
Drain and Refill Winch Oil and Replace Filter—If Equipped 236
Maintenance—Every 2000 Hours 238
Replace Open Crankcase Ventilation (OCV) Filter 238
Replace Hydrostatic Transmission Oil Filter 238
Replace Hydraulic System Oil Filter 239
Replace Fuel Tank Breather 239
Maintenance—Every 3000 Hours 240
Check and Adjust Engine Valve Lash 240
Maintenance—Every 4000 Hours 241
Drain and Refill Hydraulic-Hydrostatic System Oil 241
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 241
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 242
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 243
Clean Diesel Exhaust Fluid (DEF) Tank 243
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 244
Maintenance—Every 6000 Hours 245
Drain and Refill Engine Cooling System 245
Miscellaneous—Machine 247
Opening and Closing the Grille 247
Remove Operator’s Station Floor Plate 247
Check Air Inlet Cover 248
Replacing Fuses 249
Checking Transmission Start System 250
Lubricating Door Latches—If Equipped 250
Drain Fuel From Fuel Tank 251
Bleed Fuel System 252
Fluid Sampling Test Ports—If Equipped 253
Quick Service Connectors—If Equipped 254
JDLink™ Machine Monitoring System (MMS)—If Equipped 254
Keep Electronic Control Unit Connectors Clean 254
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 254
Do Not Service Control Valves, Cylinders, Pumps, or Motors 255
Precautions for Alternator and Regulator 255
Handling, Checking, and Servicing Batteries Carefully 256
Using Battery Charger 257
Using Booster Batteries—24-Volt System 259
Replacing and Removing Batteries 260
Keep ROPS Installed Properly 261
Track Shoe Cap Screw Torque 262
Checking Carrier Roller Oil Level 263
Checking Idlers and Rollers for Oil Leakage 263
Welding On Machine 264
Replacing Ripper Teeth—If Equipped 264
Hardware Torque Specifications 264
Unified Inch Bolt and Screw Torque Values 265
Metric Bolt and Screw Torque Values 266
Miscellaneous—Operational Checkout 267
Operational Checkout 267
Diagnostic Trouble Code (DTC) Check 267
Operational Checks—Switched Power OFF, Engine OFF Checks 267
Operational Checks—Switched Power ON, Engine OFF 277
Operational Checks—Switched Power ON, Engine ON 292
Miscellaneous—Troubleshooting 316
Troubleshooting Procedure 316
Engine 317
Electrical System 321
Hydraulic System 323
Hydrostatic Transmission System 324
Air Conditioning System 325
Heater System 326
Software Update 326
Miscellaneous—Storage 327
Prepare Machine for Storage 327
Monthly Storage Procedure 328
Preparing Engine for Long-Term Storage 329
Removing Engine From Long-Term Storage 330
Miscellaneous—Machine Numbers 331
Record Product Identification Number (PIN) 331
Record Engine Serial Number 331
Keep Proof of Ownership 331
Keep Machines Secure 332
Miscellaneous—Specifications 333
550 LGP Crawler Dozer Dimensions 333
550 LGP Crawler Dozer Specifications 335
550 LGP Crawler Dozer Weights 336
550 XLT Crawler Dozer Dimensions 337
550 XLT Crawler Dozer Specifications 339
550 XLT Crawler Dozer Weights 340
550 XLT and 550 LGP Crawler Dozer Drain and Refill Capacities 341
Parallelogram Ripper 342
4000S Winch 343
Page Number 37
Section 1-1 41
Section 1-2 42
Section 1-3 52
Section 1-4 59
Section 1-5 63
Section 2-1 68
Section 2-2 90
Section 2-3 130
Section 2-4 146
Section 2-5 162
Section 3-1 180
Section 3-2 199
Section 3-3 207
Section 3-4 218
Section 3-5 220
Section 3-6 222
Section 3-7 223
Section 3-8 233
Section 3-9 238
Section 3-10 240
Section 3-11 241
Section 3-12 245
Section 4-1 247
Section 4-2 267
Section 4-3 316
Section 4-4 327
Section 4-5 331
Section 4-6 333

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