John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT288826 PDF

Description

John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT288826 – PDF DOWNLOAD

• P/N: OMT288826_24
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 550K, 650K
• Series: K SERIES
• Serials:
  • PIN: 1T0550KX__E217276—275527
  • PIN: 1T0650KX__E216396—275533

TABLE OF CONTENTS:

John Deere 550K & 650K Crawler Dozer Operator’s Manual OMT288826 – PDF DOWNLOAD

550K and 650K Crawler Dozer 1
Introduction 2
Foreword 2
IMPORTANT 2
License Agreement for John Deere Software 3
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 7
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 9
Required Emission-Related Information 15
FCC Notifications to User 15
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 16
John Deere Online Bookstore 19
Technical Information Feedback Form 20
Contents 21
Safety—Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 26
Recognize Safety Information 27
Follow Safety Instructions 28
Operate Only If Qualified 28
Wear Protective Equipment 28
Avoid Unauthorized Machine Modifications 28
Inspect Machine 29
Stay Clear of Moving Parts 29
Avoid High-Pressure Oils 29
Work In Ventilated Area 30
Prevent Fires, Clean Debris From Machine 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Add Cab Guarding for Special Uses 33
Clean Debris from Machine 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 35
Keep Riders Off Machine 36
Avoid Backover Accidents 36
Avoid Machine Tip Over 37
Inspect and Maintain ROPS 37
Add and Operate Attachments Safely 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Clean Exhaust Filter Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 43
Standard Display Monitor (SDM) 43
Standard Display Monitor (SDM) Functions 44
Standard Display Monitor (SDM) Runtime Display 45
Sealed Switch Module (SSM) 46
Sealed Switch Module (SSM) Functions 47
Left Console Switch Functions 48
Transmission Control Lever (TCL) 49
Using Park Lock Levers 49
Horn 50
Auxiliary Power Outlet 50
Secondary Exits—Cab Units 51
Seat Adjustment 52
Seat Belt 52
Operation—Operating The Machine 53
Inspect Machine Daily Before Starting 53
Check Instruments Before Starting 54
Engine Break-In Period 55
Battery Disconnect Switch 55
Starting the Engine 56
Engine Block Heater—If Equipped 57
Engine Warm-Up 57
Cold Weather Warmup 58
Driving the Machine 58
Steering the Machine 59
Using Engine Speed Control Dial 59
Setting Travel Speed 60
Decelerator/Brake Pedal and Decelerator Mode Switch 60
Exhaust Filter 61
Stopping the Machine 63
Parking the Machine 64
Operating in Water and Mud 64
Ripper Control Lever—If Equipped 65
Operating Blade 65
Tilting Blade 66
Angling Blade 66
Blade Pitch Operation 67
Blade Control Lever—Operation 68
Operating on Steep Hills 69
Avoid Track Damage 70
Loading Machine on a Trailer 70
Lifting the Machine 71
Releasing Park Brake to Tow the Machine 71
Service ADVISOR™ Remote (SAR) Software Delivery Process 74
Operating Winch—If Equipped 75
Fasten Cable to Winch Drum—4000S Series 76
Winch Free Spool Drag Adjustment 79
Operation—Monitor Operation 80
Standard Display Monitor (SDM) 80
Standard Display Monitor (SDM)—Main Menu 81
Standard Display Monitor (SDM)—Main Menu—Codes 82
Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes 82
Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes 83
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter 84
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning 85
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning 86
Standard Display Monitor (SDM)—Main Menu—Service 87
Standard Display Monitor (SDM)—Main Menu—Machine Settings 88
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission 89
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Hydraulics (IGC machines only) 90
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan 91
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode 91
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info 92
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer 92
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info 93
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security 94
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs 96
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay 98
Standard Display Monitor (SDM)—Main Menu—Diagnostics 98
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values 99
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures 99
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures 100
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds 100
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System 101
Standard Display Monitor (SDM)—Main Menu—Monitor 101
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 102
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 102
Standard Display Monitor (SDM)—Main Menu—Software Delivery 103
Standard Display Monitor (SDM)—Main Menu—Software Delivery—Software Update 104
Maintenance—Machine 105
Alternative and Synthetic Lubricants 105
Hydraulic and Hydrostatic Oil 106
Track Rollers, Front Idler, and Carrier Roller Oil 107
Final Drive Oil 107
Winch Oil 108
Grease 108
Lubricant Storage 109
Mixing of Lubricants 109
Diesel Fuel 110
Diesel Fuel Specifications 110
Lubricity of Diesel Fuel 111
Handling and Storing Diesel Fuel 111
Biodiesel Fuel 112
Testing Diesel Fuel 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
John Deere Break-In Plus™ Engine Oil 115
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 115
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 116
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 117
Drain Intervals for Diesel Engine Coolant 118
John Deere COOL-GARD™ II Coolant Extender 118
Supplemental Coolant Additives 118
Operating in Warm Temperature Climates 119
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 119
Testing Diesel Engine Coolant 120
Disposing of Coolant 120
Maintenance—Periodic Maintenance 121
Service Your Machine at Specified Intervals 121
Check Hour Meter Regularly 121
Prepare Machine for Maintenance 122
Fuel Tank 123
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 123
Service Intervals 124
Required Parts 125
Maintenance—As Required 126
Check Coolant 126
Inspect Belt and Check Tension 127
Check Engine Air Filter Restriction Indicator 128
Clean or Replace Cab Fresh Air Filter 128
Clean or Replace Cab Recirculating Air Filter 128
Check Track Sag 130
Adjust Track Sag 130
Drain Sediment From Fuel Tank 133
Service Exhaust Filter 133
Maintenance—Every 10 Hours or Daily 134
Check Coolant Level at Surge Tank 134
Check Engine Oil Level 135
Check or Drain Primary Fuel Filter 136
Check Hydraulic System Oil Level 136
Check Hydrostatic Transmission Oil Level 137
Check or Drain Auxiliary Fuel Filter and Water Separator—If Equipped 137
Lubricate Dozer Linkage and Blade Socket 138
Check Winch Oil Level—If Equipped 139
Maintenance—Every 50 Hours 140
Lubricate Ripper—If Equipped 140
Maintenance—Every 250 Hours 141
Check Final Drive Oil Level 141
Take Engine Oil Sample 141
Check Blade Shim Adjustment 142
Maintenance—Every 500 Hours 143
Drain and Refill Engine Oil and Replace Filter 143
Replace Primary and Final Fuel Filters 144
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 145
Replace Winch Oil Filter—If Equipped 147
Check Battery Electrolyte Level; Clean and Tighten Terminals 148
Take Fluid Samples 149
Maintenance—Every 1000 Hours 150
Check Coolant 150
Drain and Refill Final Drive Oil 150
Check Air Intake Hose 150
Drain and Refill Winch Oil and Replace Filter—If Equipped 151
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 152
Maintenance—Every 2000 Hours 153
Drain and Refill Hydraulic System Oil and Replace Filter 153
Drain and Refill Hydrostatic Transmission Oil and Replace Filter 154
Replace Open Crankcase Ventilation (OCV) Filter 155
Maintenance—Every 3000 Hours 156
Check and Adjust Engine Valve Lash 156
Maintenance—Every 6000 Hours 157
Drain and Refill Engine Cooling System 157
Miscellaneous—Machine 159
Welding On Machine 159
Welding Near Electronic Control Units 159
Keep Electronic Control Unit Connectors Clean 160
Do Not Service or Adjust Injection Nozzles or Injection Pump 160
Do Not Service Control Valves, Cylinders, Pumps, or Motors 160
Precautions for Alternator and Regulator 160
Handling, Checking and Servicing Batteries Carefully 161
Using Battery Charger 162
Using Booster Batteries—24-Volt System 164
Replacing and Removing Batteries 164
Opening and Closing the Grille 165
Check Engine Speeds 165
Replace Engine Air Filter Elements 166
Replacing Fuses 167
Keep ROPS Installed Properly 168
Lubricating Door Latches 168
Checking Park Lock Start System 168
Checking Transmission Start System 169
JDLink Machine Monitoring System (MMS)—If Equipped 169
Check Air Conditioner Refrigerant Level—If Equipped 169
Checking Coolant Hoses 170
Fluid Sampling Test Ports 170
Quick Service Connectors—If Equipped 171
Bleed Fuel System 171
Drain Fuel From Fuel Tank 172
Track Sag General Information 173
Checking Carrier Roller Oil Level 173
Checking Idlers and Rollers for Oil Leakage 174
Checking Track Shoe Cap Screw Torque 174
Checking Track Shoe Cap Screw Torque—Master Link 175
Replacing Ripper Teeth—If Equipped 175
Hardware Torque Specifications 175
Unified Inch Bolt and Screw Torque Values 176
Metric Bolt and Screw Torque Values 177
Miscellaneous—Operational Checkout 178
Operational Checkout 178
Miscellaneous—Troubleshooting 220
Troubleshooting Procedure 220
Engine 221
Electrical System 224
Hydraulic System 226
Hydrostatic Transmission 227
Air Conditioning 227
Integrated Grade Control (IGC) System—If Equipped 228
Software Update 230
Miscellaneous—Storage 231
Prepare Machine for Storage 231
Monthly Storage Procedure 231
Miscellaneous—Machine Numbers 233
Record Product Identification Number (PIN) 233
Record Engine Serial Number 233
Keep Proof of Ownership 233
Keep Machines Secure 233
Miscellaneous—Specifications 234
550K-XLT Crawler Dozer Dimensions 234
550K-XLT Crawler Dozer Specifications 236
550K-XLT Crawler Dozer Weights 237
550K-LGP Crawler Dozer Dimensions 238
550K-LGP Crawler Dozer Specifications 240
550K-LGP Crawler Dozer Weights 241
550K-XLT and 550K-LGP Crawler Dozer Drain and Refill Capacities 241
650K-XLT Crawler Dozer Dimensions 242
650K-XLT Crawler Dozer Specifications 244
650K-XLT Crawler Dozer Weights 245
650K-LGP Crawler Dozer Dimensions 246
650K-LGP Crawler Dozer Specifications 248
650K-LGP Crawler Dozer Weights 249
650K-XLT and 650K-LGP Crawler Dozer Drain and Refill Capacities 249
Parallelogram Ripper 250
4000S Winch 251
Eurasian Economic Union 251
Machine Design Life 251
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 34
Section 1-4 38
Section 1-5 41
Section 2-1 43
Section 2-2 53
Section 2-3 80
Section 3-1 105
Section 3-2 121
Section 3-3 126
Section 3-4 134
Section 3-5 140
Section 3-6 141
Section 3-7 143
Section 3-8 150
Section 3-9 153
Section 3-10 156
Section 3-11 157
Section 4-1 159
Section 4-2 178
Section 4-3 220
Section 4-4 231
Section 4-5 233
Section 4-6 234

S.V 04/24