John Deere 550K & 650K Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 550K & 650K Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 550K & 650K Crawler Dozer Operator’s Manual – PDF DOWNLOAD

• P/N: OMT356886X19_20
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 550K, 650K
• Series: K SERIES
• Serial: PIN: 1T0550KX_ F275977—303907, PIN: 1T0650KX _F275978—303837
• Additional Information: For complete service information also see: T356887X19, PC11333, PC11334

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 550K & 650K Crawler Dozer Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 37
In Case of Machine Fire 38
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Exhaust Filter Ash Handling and Disposal 39
Prepare for Emergencies 39
Clean Debris from Machine 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Keep Riders Off Machine 42
Avoid Backover Accidents 43
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Operating 44
Inspect and Maintain ROPS 45
Travel Safely 45
Add and Operate Attachments Safely 45
Prevent Acid Burns 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Cooling System Safely 47
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 48
Clean Exhaust Filter Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 54
Standard Display Monitor (SDM) Functions 54
Sealed Switch Module (SSM) Functions 57
Transmission Control Lever 59
Blade Control Lever 59
Auxiliary Control Levers—If Equipped 60
Using Park Lock Levers 61
Heating and Air Conditioning System—If Equipped 61
Seat Adjustment 62
Seat Heater—If Equipped 62
Under Seat Heater—If Equipped 63
Windshield Wipers and Washers—If Equipped 64
Work and Drive Lights 65
Reversing Fan—If Equipped 66
Horn 66
Dome Light—If Equipped 67
Radio—If Equipped 68
Auxiliary Power Outlets 70
Door Latch—If Equipped 70
Secondary Exits—If Equipped 71
Cab Windows—If Equipped 72
Fire Extinguisher Mounting Location 72
Beacon Light—If Equipped 73
Operation—Operating the Machine 74
Before Starting Work 74
Inspect Machine Daily Before Starting 74
Check Instruments Before Starting 75
Battery Disconnect Switch 75
Engine Break-In Period 76
Engine Block Heater—If Equipped 76
Starting the Engine 77
Engine Warm-Up 78
Cold Weather Warm-Up 79
Driving the Machine 80
Setting Travel Speed 81
Setting Engine Speed 81
Auto-Idle Operation 82
Economy (ECO) Mode Operation 82
Decelerator/Brake Pedal and Decelerator Mode Switch 83
Stopping the Machine 84
Parking the Machine 85
Hydraulic System Pressure Release 87
Blade Release 88
Exhaust Filter 89
Selective Catalytic Reduction (SCR) System Overview 91
Qualified Emergency Use — SCR Override Option 93
Service ADVISOR™ Remote (SAR) Software Delivery Process 94
Operating in Water and Mud 94
Operating on Steep Hills 95
Avoid Track Damage 95
Extend Undercarriage Life 95
Hydraulics Enable—If Equipped 96
Operating Blade 97
Changing Blade Pitch 98
Operating IGC System—Topcon Factory Installation, If Equipped 99
Ripper Operation—If Equipped 100
Operating Winch—If Equipped 101
Fasten Cable to Winch Drum—4000S Series 102
Winch Free Spool Drag Adjustment 105
Loading Machine on a Trailer 106
Lifting the Machine 107
Releasing Park Brake to Tow the Machine 108
Operation—Monitor Operation 110
Standard Display Monitor (SDM) 110
Main Menu, SDM 111
Operation—Job Timer, SDM 111
Operation—Exhaust Filter, SDM 112
Operation—Exhaust Filter Auto Cleaning, SDM 112
Operation—Exhaust Filter Parked Cleaning, SDM 113
Operation—Exhaust Filter Emergency Override, SDM 114
Operation—Software Update, SDM 114
Diagnostics—Codes, SDM 115
Diagnostics—Machine Readings, SDM 115
Diagnostics—Engine Readings, SDM 116
Diagnostics—Transmission Readings, SDM 116
Diagnostics—JDLink Readings, SDM 117
Diagnostics—Controller Info, SDM 117
Diagnostics—Machine ID, SDM 118
Setup—Monitor, SDM 118
Setup—Security, SDM 119
Setup—Preferences, SDM 120
Maintenance—Machine 121
Required Emission-Related Information 121
Diesel Fuel 121
Diesel Fuel Specifications 122
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Supplemental Diesel Fuel Additives 124
Fuel Filters 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 126
Refilling Diesel Exhaust Fluid (DEF) Tank 127
Testing Diesel Exhaust Fluid (DEF) 128
Storing Diesel Exhaust Fluid (DEF) 128
Disposal of Diesel Exhaust Fluid (DEF) 129
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 129
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 130
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 131
Oil Filters 131
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 132
Water Quality for Mixing with Coolant Concentrate 133
Operating in Warm Temperature Climates 133
Testing Coolant Freeze Point 134
Disposing of Coolant 134
Alternative and Synthetic Lubricants 135
Final Drive Oil 135
Hydraulic and Hydrostatic Oil 136
Track Rollers, Front Idler, and Carrier Roller Oil 137
Winch Oil 137
Multipurpose Extreme Pressure (EP) Grease 138
Lubricant Storage 138
Mixing of Lubricants 138
Maintenance—Periodic Maintenance 139
Service Machine at Specified Intervals 139
Prepare Machine for Maintenance 139
Check Hour Meter Regularly 140
Fuel Tank 141
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 141
Service Intervals 142
Required Parts 144
Maintenance—As Required 146
Inspect and Clean Cooling Package 146
Inspect or Replace Belt and Check Automatic Belt Tensioner 147
Check and Drain Primary Fuel Filter and Water Separator 148
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 148
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 149
Check and Fill Windshield Washer Fluid 149
Replace Primary and Secondary Engine Air Filter Elements 150
Check Air Cleaner Dust Unloader Valve 151
Track Sag General Information 152
Check and Adjust Track Sag 153
Service Exhaust Filter 156
Check and Clean Engine Air Filter Precleaner 156
Clean and Tighten Battery Terminals 157
Maintenance—Every 10 Hours or Daily 158
Check Coolant Level at Surge Tank 158
Check Engine Oil Level 159
Check Hydraulic/Hydrostatic System Oil Level 160
Lubricate Dozer Linkage and Blade Socket 161
Maintenance—Every 50 Hours 162
Lubricate Rear Ripper—If Equipped 162
Maintenance—Every 250 Hours 163
Check Final Drive Oil Level 163
Take Engine Oil Sample 163
Maintenance—Every 500 Hours 164
Drain and Refill Engine Oil and Replace Filter 164
Replace Primary and Final Fuel Filters 165
Replace Auxiliary Fuel Filter—If Equipped 166
Replace Winch Oil Filter—If Equipped 167
Drain Water and Sediment From Fuel Tank 168
Check Hybrid Battery Electrolyte Level—If Equipped 169
Take Fluid Samples 170
Check Blade Shim Adjustment 171
Maintenance—Every 1000 Hours 173
Replace Cab Fresh Air and Recirculation Filters 173
Drain and Refill Final Drive Oil 174
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 174
Drain and Refill Winch Oil and Replace Filter—If Equipped 175
Check Air Intake Hoses and Connections 176
Check Coolant Condition 177
Maintenance—Every 2000 Hours 178
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 178
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 178
Replace Open Crankcase Ventilation (OCV) Filter 179
Drain and Refill Hydraulic System Oil and Replace Filters 180
Replace Fuel Tank Breather 181
Maintenance—Every 3000 Hours 182
Check and Adjust Engine Valve Lash 182
Maintenance—Every 4000 Hours 183
Replace Diesel Exhaust Fluid (DEF) Baffle 183
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 183
Clean Diesel Exhaust Fluid (DEF) Tank 183
Replace Diesel Exhaust Fluid (DEF) Tank Breather 183
Maintenance—Every 6000 Hours 184
Drain and Refill Engine Cooling System 184
Miscellaneous—Machine 187
Replace Coolant In-Line Filter 187
Opening and Closing the Grille 188
Remove Operator’s Station Floor Plate 189
Operator’s Seat Tilting Procedure 190
Check Air Inlet Cover 191
Replacing Fuses 192
Checking Park Lock Start System 193
Checking Transmission Start System 193
Lubricating Door Latches—If Equipped 194
Drain Fuel From Fuel Tank 194
Bleed Fuel System 195
Fluid Sampling Test Ports—If Equipped 196
Quick Service Connectors—If Equipped 196
JDLink™ Machine Monitoring System (MMS)—If Equipped 197
Keep Electronic Control Unit Connectors Clean 197
Do Not Service or Adjust Injection Nozzles or Injection Pump 197
Do Not Service Control Valves, Cylinders, Pumps, or Motors 197
Precautions for Alternator and Regulator 198
Handling, Checking, and Servicing Batteries Carefully 199
Using Battery Charger 200
Using Booster Batteries—24-Volt System 201
Replacing and Removing Batteries 202
Keep ROPS Installed Properly 203
Track Shoe Cap Screw Torque 204
Checking Carrier Roller Oil Level 205
Checking Idlers and Rollers for Oil Leakage 205
Welding Near Electronic Control Units 206
Welding on Machine 206
Replacing Ripper Teeth—If Equipped 207
Hardware Torque Specifications 207
Unified Inch Bolt and Screw Torque Values 208
Metric Bolt and Screw Torque Values 209
Miscellaneous—Operational Checkout 210
Operational Checkout 210
Diagnostic Trouble Code (DTC) Check 210
Operational Checks—Switched Power OFF, Engine OFF Checks 210
Operational Checks—Switched Power ON, Engine OFF 217
Operational Checks—Switched Power ON, Engine ON 230
Miscellaneous—Troubleshooting 252
Troubleshooting Procedure 252
Engine 253
Electrical System 257
Hydraulic System 259
Hydrostatic Transmission System 260
Air Conditioning System 261
Heater System 263
Software Update 263
Miscellaneous—Storage 264
Prepare Machine for Storage 264
Monthly Storage Procedure 265
Preparing Engine for Long-Term Storage 266
Removing Engine From Long-Term Storage 267
Miscellaneous—Machine Numbers 268
Record Product Identification Number (PIN) 268
Record Engine Serial Number 268
Keep Proof of Ownership 268
Keep Machines Secure 268
Miscellaneous—Specifications 269
550K XLT Crawler Dozer Dimensions 269
550K XLT Crawler Dozer Specifications 271
550K XLT Crawler Dozer Weights 272
550K LGP Crawler Dozer Dimensions 273
550K LGP Crawler Dozer Specifications 275
550K LGP Crawler Dozer Weights 276
550K XLT and 550K LGP Crawler Dozer Drain and Refill Capacities 277
650K XLT Crawler Dozer Dimensions 278
650K XLT Crawler Dozer Specifications 281
650K XLT Crawler Dozer Weights 282
650K LGP Crawler Dozer Dimensions 283
650K LGP Crawler Dozer Specifications 286
650K LGP Crawler Dozer Weights 287
650K XLT and 650K LGP Crawler Dozer Drain and Refill Capacities 288
Parallelogram Ripper 289
4000S Winch 290
Eurasian Economic Union 290
Machine Design Life 290
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 47
Section 1-5 50
Section 2-1 54
Section 2-2 74
Section 2-3 110
Section 3-1 121
Section 3-2 139
Section 3-3 146
Section 3-4 158
Section 3-5 162
Section 3-6 163
Section 3-7 164
Section 3-8 173
Section 3-9 178
Section 3-10 182
Section 3-11 183
Section 3-12 184
Section 4-1 187
Section 4-2 210
Section 4-3 252
Section 4-4 264
Section 4-5 268
Section 4-6 269

S.V 04/24