John Deere 600CLC & 800C Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 600CLC & 800C Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 600CLC & 800C Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT188589_UT
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 600CLC, 800C
Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 600CLC & 800C Excavator Operator’s Manual – PDF DOWNLOAD

Contents 9
Safety—Safety and Operator Conveniences 13
Safety and Operator Conveniences Features 13
Safety—General Precautions 14
Recognize Safety Information 14
Follow Safety Instructions 14
Operate Only If Qualified 14
Wear Protective Equipment 14
Avoid Unauthorized Machine Modifications 15
Add Cab Guarding for Special Uses 15
Inspect Machine 15
Stay Clear of Moving Parts 16
Avoid High-Pressure Oils 16
Beware of Exhaust Fumes 16
Prevent Fires 17
Prevent Battery Explosions 17
Handle Chemical Products Safely 17
Dispose of Waste Properly 18
Prepare for Emergencies 18
Safety—Operating Precautions 19
Use Steps and Handholds Correctly 19
Start Only From Operator’s Seat 19
Use and Maintain Seat Belt 19
Prevent Unintended Machine Movement 19
Avoid Work Site Hazards 19
Keep Riders Off Machine 20
Avoid Backover Accidents 20
Avoid Machine Tip Over 21
Use Special Care When Lifting Objects 21
Add and Operate Attachments Safely 21
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Cooling System Safely 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Operation—Operator’s Station 26
Pedals, Levers, and Panels 26
Monitor Panel—600CLC 26
Monitor Panel Functions—600CLC 27
Monitor Panel—800C 28
Monitor Panel Functions—800C 29
Front Switch Panel 30
Front Switch Panel Functions 31
Rear Switch Panel 32
Horn 33
Power Boost Switch—600CLC 33
Quick Idle Switch—800C 33
Pilot Shutoff Lever 34
Travel Alarm and Travel Alarm Cancel Switch 34
Engine Stop Knob 34
Cab Heater and Air Conditioner 35
Monitor Display Diagnostic Function 37
Operating the AM/FM Radio 37
Secondary Exit Tool 38
Opening Upper Front (Secondary Exit) Window 38
Removing and Storing the Lower Front Window 39
Opening Side Windows 39
Opening and Closing the Roof Exit Cover 40
Adjusting The Seat 40
Operation—Operating the Machine 41
Before Starting Work 41
Operators Daily Machine Check Before Starting 41
Starting Engine 41
Cold Weather Warm-Up 43
Travel Pedals and Levers 43
Control Lever Pattern Operation 45
Control Lever Pattern Conversion 45
Operating In Water and Mud 46
Driving Up a Steep or Slippery Slope 47
Lifting 47
Parking the Machine 47
Maintenance—Machine 49
Diesel Fuel 49
Testing Diesel Fuel 49
Handling and Storing Diesel Fuel 49
Alternative and Synthetic Lubricants 50
Diesel Engine Oil 50
Hydraulic Oil 51
Swing Gearbox and Travel Gearbox Oils 52
Pump Gearbox Oil 53
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 53
Maintenance—Periodic Maintenance 55
Service Machine at Specified Intervals 55
Check the Hour Meter Regularly 55
Prepare Machine for Maintenance 55
Open Engine Hood For Service 55
Open Access Doors for Service 55
Fuel Tank 56
Hydraulic Breaker and Crusher Attachments 56
Maintenance and Repair Record Keeping System 56
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 57
Periodic Maintenance Record Keeping System 57
Maintenance—As Required 61
Clean Fuel Tank Inlet Screen 61
Drain Fuel Tank Sump 61
Check Air Cleaner Element 61
Clean Radiator Air Inlet Screen 62
Inspect Belts and Check Tension 62
Drain Water Separator 63
Bleed Fuel System 64
Check and Adjust Track Sag 64
Check Windshield Washer Fluid Level 65
Maintenance—Every 10 Hours or Daily 66
Check Recovery Tank Coolant Level 66
Check Engine Oil Level 66
Check Hydraulic Oil Level 67
Grease Working Tool Pivots and Links 68
Maintenance—Every 50 Hours 69
Grease Front End Pin Joints 69
Maintenance—Every 250 Hours 70
Check Battery Electrolyte Level and Terminals 70
Check Swing Gearbox Oil Level 71
Check Radiator Coolant Level 72
Check Travel Gearbox Oil Level 72
Clean or Replace Dusty Primary Element 73
Check Pump Drive Gearbox Oil Level 74
Drain Hydraulic Tank Sump 74
Maintenance—Every 500 Hours 76
Grease Swing Bearing Gear 76
Change Engine Oil and Replace Filters 77
Replace Fuel Filter 78
Check Air Intake Hose 78
Replace Pump Case Drain Filter 78
Bleed Air From Hydraulic System 78
Replace Hydraulic Tank Oil Filter 79
Grease Swing Bearing 80
Clean Cab Fresh Air and Recirculating Air Filters 80
Maintenance—Every 1000 Hours 82
Change Swing Gearbox Oil 82
Remove and Clean Engine Crankcase Ventilation Tube 82
Replace Air Cleaner Elements 82
Change Pump Drive Gearbox Oil 83
Replace Pilot System Oil Filter 83
Replace Hydraulic Cap Breather Element 84
Clean Engine Fuel Feed Pump Strainer 85
Adjust Engine Valve Clearance 86
Maintenance—Every 2000 Hours 87
Change Travel Gearbox Oil 87
Drain Cooling System 88
Heavy Duty Diesel Engine Coolant 89
Cooling System Fill and Deaeration Procedure 89
Maintenance—Every 4000 Hours 91
Change Hydraulic Tank Oil, Clean Suction Screen 91
Miscellaneous—Machine 94
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 94
Do Not Service Control Valves, Cylinders, Pumps, or Motors 94
Precautions for Alternator and Regulator 94
Handling, Checking, and Servicing Batteries Carefully 94
Using Booster Batteries—24 Volt System 95
Using Battery Charger 96
Replacing Batteries 96
Welding On Machine 97
Clean the Machine Regularly 97
Adding 12—Volt Accessories 97
Replacing Fuses 97
Replacing Bucket Teeth 99
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 100
Adjust Bucket to Arm Joint 101
Removing the Bucket 102
Track Sag General Information 102
Check Track Shoe Hardware 102
Unified Inch Bolt and Screw Torque Values 103
Metric Bolt and Screw Torque Values 104
Miscellaneous—Transporting—600CLC 106
Transporting the Machine by Trailer 106
Types of Packings for Transportation 106
Install Arm 107
Packing Dimensions and Weights for Transportation 107
Retracting or Extending the Side Frame 112
Retracting the Side Frame 112
Extending the Side Frame 113
Counterweight Removal—If Equipped 116
Counterweight Installation (With Hydraulic Removal Option) 121
Miscellaneous—Transporting—800C 125
Transporting the Machine by Trailer 125
Types of Packings for Transportation 125
Packing Dimensions and Weights for Transportation 126
Retracting or Extending the Side Frame 130
Retracting the Side Frame 130
Extending the Side Frame 131
Counterweight Removal—If Equipped 134
Counterweight Installation—If Equipped 138
Miscellaneous—Machine Assembly 140
Precautions for Assembling 140
Precautions for Lifting Work 140
Precautions for Operating Machine 140
Avoid High-Pressure Fluids 141
Installation Sequence 141
Installing Boom Cylinder 141
Installing Boom 144
Connecting Hoses Between Boom and Machine 146
Connecting Boom Cylinder Rod 147
Installing Arm 148
Connecting Arm Cylinder Rod 149
Connecting Bucket Cylinder Hoses 150
Installing Bucket 151
Retracting the Side Frame 153
Extending the Side Frame 153
Check Hydraulic Oil Level 156
Lubricate Working Tool Pivots 156
Installing Counterweight (Without Hydraulic Removal Option)—600CLC 157
Installing Counterweight (Without Hydraulic Removal Option)—800C 159
Installing Counterweight (With Hydraulic Removal Option)—600CLC 161
Installing Counterweight (With Hydraulic Removal Option)—800C 164
Miscellaneous—Operational Checkout 169
Operational Checkout 169
Operator Station Checks—Key Switch ON, Engine OFF 169
Operator Station Checks—Engine ON 170
Miscellaneous Checks 180
Miscellaneous—Troubleshooting 182
Using Troubleshooting Charts 182
Engine 182
Electrical System 185
Hydraulic System 187
Miscellaneous—Storage 190
Prepare Machine for Storage 190
Monthly Storage Procedure 190
Miscellaneous—Machine Numbers 192
Record Product Identification Number (PIN) 192
Record Engine Serial Number 192
Record Travel Motor Serial Numbers 192
Record Swing Motor Serial Numbers 192
Keep Proof of Ownership 193
Keep Machines Secure 193
Miscellaneous—Specifications 194
600CLC Excavator 194
600CLC Working Ranges 195
600CLC Engine Specifications 198
600CLC Drain and Refill Capacities 198
600CLC Lift Capacity—KG (LB) 198
800C Excavator 212
800C Working Ranges 214
800C Engine Specifications 216
800C Drain and Refill Capacities 216
800C Lift Capacity With Mining Front Option—KG (LB) 216
800C Lift Capacity—KG (LB) 217
Page Number 9
Section 1-1 13
Section 1-2 14
Section 1-3 19
Section 1-4 23
Section 1-5 25
Section 2-1 26
Section 2-2 41
Section 3-1 49
Section 3-2 55
Section 3-3 61
Section 3-4 66
Section 3-5 69
Section 3-6 70
Section 3-7 76
Section 3-8 82
Section 3-9 87
Section 3-10 91
Section 4-1 94
Section 4-2 106
Section 4-3 125
Section 4-4 140
Section 4-5 169
Section 4-6 182
Section 4-7 190
Section 4-8 192
Section 4-9 194

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