John Deere 605K Crawler Loader Operator’s Manual OMT287395 – PDF DOWNLOAD

Description

John Deere 605K Crawler Loader Operator’s Manual OMT287395 – PDF DOWNLOAD

• P/N: OMT287395_24
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 605K
• Series: K SERIES
• Serial: PIN: 1T0605KX__E237629—

TABLE OF CONTENTS:

John Deere 605K Crawler Loader Operator’s Manual OMT287395 – PDF DOWNLOAD

605K Crawler Loader 1
Introduction 2
Foreword 2
IMPORTANT 2
License Agreement for John Deere Software 3
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 7
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 9
Required Emission-Related Information 15
FCC Notifications to User 15
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 16
John Deere Online Bookstore 19
Technical Information Feedback Form 20
Contents 21
Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 27
Avoid Unauthorized Machine Modifications 27
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Prevent Fires, Clean Debris From Machine 29
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Exhaust Filter Ash Handling and Disposal 31
Prepare for Emergencies 32
Clean Debris from Machine 32
Add Cab Guarding for Special Uses 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Avoid Backover Accidents 34
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 35
Keep Riders Off Machine 35
Avoid Machine Tip Over and Machine Damage 36
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 37
Prevent Acid Burns 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Clean Exhaust Filter Safely 40
Safety—Safety Signs and Other Instructions 41
Safety Signs and Other Instructions 41
Operation—Operator’s Station 42
Monitor Display Unit—Normal Display 42
Display Monitor 43
Display Monitor Functions 44
Sealed Switch Module (SSM) 45
Sealed Switch Module Functions 46
Front Console Switch Function 47
Air Conditioner and Heat—If Equipped 48
Transmission Control Lever 48
Joystick Boom and Bucket Control Lever 49
Boom and Bucket Control Levers 49
Auxiliary Control Lever—If Equipped 50
Ripper Control Lever—If Equipped 50
Horn Switch 51
Battery Disconnect Switch 51
Auxiliary Lighting (Beacon) Connector 52
Seat Adjustment 53
Door Latch 54
Secondary Exits—Cab Units Only 54
Cab Windows 55
Fire Extinguisher Mounting Location 55
Operation—Operating the Machine 56
Inspect Machine Daily Before Starting 56
Check Instruments Before Starting 56
Engine Break-In Period 57
Starting the Engine 58
Engine Block Heater—If Equipped 60
Engine Warmup 60
Exhaust Filter 61
Cold Weather Warmup 63
Transmission Control Lever Operation 64
Driving the Machine—2-Axis Joystick 65
Driving the Machine—V-Pattern Lever 66
Using Engine Speed Control Dial 69
Setting Travel Speed 69
Decelerator/Brake Pedal 70
Using Park Lock Levers 71
Hydraulic Enable Switch 71
Boom Release 72
Stopping the Machine 73
Stopping the Engine—Normal Shutdown 75
Parking the Machine 77
Joystick Boom and Bucket Control 78
Two Lever and Three Lever Boom and Bucket Control—If Equipped 79
Using Multipurpose Bucket—If Equipped 80
Ripper Control Lever—If Equipped 81
Setting Return-to-Dig 81
Setting Boom Height Kickout 82
Operating on Steep Hills 83
Avoid Track Damage 83
Operating in Water and Mud 83
Extend Undercarriage Life 84
Loading Machine on a Trailer 85
Lifting the Machine 86
Releasing Park Brakes to Tow the Machine 86
Service ADVISOR™ Remote (SAR) Software Delivery Process 90
Operation—Monitor Operation 91
Standard Display Monitor (SDM)—Main Menu 91
Standard Display Monitor (SDM)—Main Menu—Codes 91
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter 92
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Soot Level 92
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning 93
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning 94
Standard Display Monitor (SDM)—Main Menu—Service 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission 96
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info 98
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security 98
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN 99
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs 99
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN 100
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay 100
Standard Display Monitor (SDM)—Main Menu—Diagnostics 101
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values 101
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures 102
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures 102
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds 102
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info 103
Standard Display Monitor (SDM)—Main Menu—Monitor 103
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 103
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 104
Standard Display Monitor—Main Menu—Software Delivery 104
Standard Display Monitor—Main Menu—Software Delivery—Software Update 105
Maintenance—Machine 106
Alternative and Synthetic Lubricants 106
Hydraulic and Hydrostatic Oil 107
Inner and Outer Final Drive Oil 108
Track Rollers, Front Idler, and Carrier Roller Oil 108
Multipurpose Extreme Pressure (EP) Grease 109
Lubricant Storage 109
Mixing of Lubricants 109
Diesel Fuel 110
Diesel Fuel Specifications 110
Lubricity of Diesel Fuel 111
Handling and Storing Diesel Fuel 111
Biodiesel Fuel 112
Testing Diesel Fuel 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
John Deere Break-In Plus™ Engine Oil 115
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 115
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 116
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 117
Drain Intervals for Diesel Engine Coolant 118
John Deere COOL-GARD™ II Coolant Extender 118
Supplemental Coolant Additives 118
Operating in Warm Temperature Climates 119
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 119
Testing Diesel Engine Coolant 120
Disposing of Coolant 120
Maintenance—Periodic Maintenance 121
Service Machine at Specified Intervals 121
Check Hour Meter Regularly 121
Prepare Machine for Maintenance 121
Location of Engine Access and Machine Service Doors 124
Cooling System Doors 125
Fuel Tank 125
Boom Lock 126
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 126
Service Intervals 127
Required Parts 128
Maintenance—As Required 129
Inspect Belt and Check Tension 129
Check Track Sag 130
Adjust Track Sag 131
Check Engine Air Filter Restriction Indicator 133
Clean or Replace Cab Fresh Air Filter 133
Clean or Replace Cab Recirculating Air Filter 133
Check Coolant 135
Drain Sediment From Fuel Tank 136
Service Exhaust Filter 137
Clean and Tighten Battery Terminals 138
Maintenance—Every 10 Hours or Daily 139
Check Engine Oil Level 139
Check Surge Tank Coolant Level 140
Check Hydrostatic Transmission Oil Level 141
Check Hydraulic Oil Level 141
Check Auxiliary Fuel Filter and Water Separator—If Equipped 142
Check Primary Fuel Filter and Water Separator 142
Check Outer Pin Seals 143
Maintenance—Every 50 Hours 144
Lubricate Rear Ripper—If Equipped 144
Lubricate Loader Linkage and Cylinder Pivots 145
Lubricate Multi-Purpose Bucket—If Equipped 146
Maintenance—Every 250 Hours 147
Check Final Drive Housing Oil Levels 147
Take Diesel Engine Oil Sample 147
Maintenance—Every 500 Hours 148
Drain and Refill Engine Oil and Replace Filter 148
Replace Primary and Final Fuel Filters 149
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 151
Check Hybrid Battery Electrolyte Level—If Equipped 153
Take Fluid Samples 154
Maintenance—Every 1000 Hours 155
Drain and Refill Final Drive Housing Oil 155
Check Coolant 155
Check Air Intake Hose 155
Maintenance—Every 2000 Hours 156
Drain and Refill Hydraulic System Oil and Replace Filters 156
Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter 157
Replace Hydraulic Tank Breather Filter 158
Replace Open Crankcase Ventilation (OCV) Filter 158
Replace Outer Pin Seals 159
Maintenance—Every 3000 Hours 160
Check and Adjust Engine Valve Lash 160
Maintenance—Every 6000 Hours 161
Draining the Engine Cooling System 161
Refill Engine Cooling System 162
Miscellaneous—Machine 163
Inspect and Clean Polycarbonate Windows 163
Replace Engine Air Filter Elements 164
Keep ROPS Installed Properly 165
Checking Coolant Hoses 166
Clean Cooler Cores 167
Servicing the Cooling System 168
Do Not Service or Adjust Injection Nozzles or Injection Pump 168
Do Not Service Control Valves, Cylinders, Pumps, or Motors 168
Fuel Drain and Shutoff Valve 169
Discharge Pilot Control System Hydraulic Pressure 169
Precautions for Alternator and Regulator 170
Handling, Checking, and Servicing Batteries Carefully 170
Using Battery Charger 172
Using Booster Batteries—24-Volt System 172
Replacing Batteries 173
Removing Batteries 173
JDLink Machine Monitoring System (MMS)—If Equipped 173
Replacing Fuses 174
Bleed Fuel System 175
Check Engine Speeds 175
Do Not Service Control Valves, Cylinders, Pumps, or Motors 175
Track Sag General Information 176
Checking Track Shoe Cap Screw Torque 176
Checking Track Shoe Cap Screw Torque—Master Link 177
Checking Idlers and Rollers for Oil Leakage 177
Checking Carrier Roller Oil Level 178
Cab or ROPS Tilting Procedure 178
Welding on Machine 181
Keep Electronic Control Unit Connectors Clean 181
Inspect and Clean Windows 182
Checking Park Lock Start System 183
Checking Transmission Start System 183
Replacing Bucket Teeth 183
Replacing Ripper Teeth—If Equipped 184
Replacing Bucket Teeth—TK Series 184
Fluid Sampling Test Ports 185
Quick Service Connectors—If Equipped 186
Hardware Torque Specifications 186
Unified Inch Bolt and Screw Torque Values 187
Metric Bolt and Screw Torque Values 188
Miscellaneous—Operational Checkout 189
Operational Checkout 189
Miscellaneous—Troubleshooting 229
Troubleshooting Procedure 229
Engine 230
Electrical System 233
Hydraulic System 239
Hydrostatic Transmission 241
Heating and Air Conditioning 242
Software Update 244
Miscellaneous—Storage 245
Prepare Machine for Storage 245
Monthly Storage Procedure 246
Miscellaneous—Machine Numbers 247
Record Product Identification Number (PIN) 247
Record Engine Serial Number 247
Keep Proof of Ownership 247
Keep Machines Secure 247
Miscellaneous—Specifications 248
605K Crawler Loader Dimensions 248
605K Crawler Loader Specifications 250
605K Crawler Loader Weights 252
Ripper Dimensions 253
605K Crawler Loader Drain and Refill Capacities 254
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 33
Section 1-4 38
Section 1-5 41
Section 2-1 42
Section 2-2 56
Section 2-3 91
Section 3-1 106
Section 3-2 121
Section 3-3 129
Section 3-4 139
Section 3-5 144
Section 3-6 147
Section 3-7 148
Section 3-8 155
Section 3-9 156
Section 3-10 160
Section 3-11 161
Section 4-1 163
Section 4-2 189
Section 4-3 229
Section 4-4 245
Section 4-5 247
Section 4-6 248

S.V 04/24