John Deere 60D Excavator Operator’s Manual OMT244925 – PDF DOWNLOAD

Description

John Deere 60D Excavator Operator’s Manual OMT244925 – PDF DOWNLOAD

• Part Number (P/N): OMT244925_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Model: 60D
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 60D Excavator Operator’s Manual OMT244925 – PDF DOWNLOAD

60D Excavator 1
Introduction 2
Foreword 2
Emission Control Statement 3
Required Emission-Related Information 4
Technical Information Feedback Form 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 13
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps and Handholds Correctly 15
Start Only From Operator’s Seat 15
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 16
Keep Riders Off Machine 16
Avoid Backover Accidents 17
Avoid Machine Tip Over and Machine Damage 17
Use Special Care When Lifting Objects 18
Add and Operate Attachments Safely 18
Safety—Maintenance Precautions 19
Park and Prepare for Service Safely 19
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 20
Drive Metal Pins Safely 20
Safety—Safety Signs 21
Safety Signs 21
Operation—Operator’s Station 23
Pedals, Levers, and Panels 23
Monitor Panel and Functions (S N —280538) 25
Monitor Panel and Functions (S N 280539— ) 26
Switch Panel and Functions (S N —280538) 27
Switch Panel and Functions (S N 280539— ) 28
Key Switch 28
Horn 29
Engine Speed Control Knob 29
Pilot Control Shutoff Lever 30
Travel Alarm and Travel Alarm Cancel Switch (S N —280538) 30
Cab Heater and Air Conditioner 31
Setting Trip Meters (S N —280538) 33
Operating AM/FM Radio 35
Secondary Exit Tool 36
Opening Front Upper (Secondary Exit) Window 37
Removing Lower Front Window 37
Opening Cab Window 38
Door Release Lever 38
Adjusting Operator’s Seat 39
Operation—Operating the Machine 40
Before Starting Work 40
Operator’s Daily Machine Check Before Starting 40
Starting the Engine 41
Cold Weather Warm-Up 41
Travel Pedals and Levers 42
Control Lever Pattern Operation 43
Control Lever Pattern Conversion 44
Operating Angle Blade—If Equipped 45
Operating Backfill Blade 46
Operating Tips—Backfill Blade 46
Auxiliary Pedal—If Equipped (S N —280333) 46
Auxiliary Function Lever Switch—If Equipped (S N 280334— ) 47
Positioning Auxiliary Line Selector Valve 48
Operating In Water and Mud 48
Driving Up a Steep or Slippery Slope 48
Lifting 49
Lowering Boom With Engine Stopped 50
Parking Machine 50
Loading and Unloading for Transport 51
Towing Machine 51
Lifting Machine 52
Maintenance—Machine 53
Diesel Fuel 53
Biodiesel Fuel 54
Testing Diesel Fuel 55
Handling and Storing Diesel Fuel 55
Alternative and Synthetic Lubricants 56
Diesel Engine Oil — Tier 3 and Stage IIIA 56
Diesel Engine Oil and Filter Service Intervals 57
Hydraulic Oil 57
Swing Gear Case and Travel Gear Case Oils 58
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 59
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 60
Drain Intervals for Diesel Engine Coolant 61
John Deere COOL-GARD™ II Coolant Extender 61
Supplemental Coolant Additives 61
Operating in Warm Temperature Climates 62
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 62
Testing Diesel Engine Coolant 63
Maintenance—Periodic Maintenance 64
Service Machine at Specified Intervals 64
Check the Hour Meter Regularly 64
Prepare Machine for Maintenance 65
Opening Access Doors and Covers for Service 66
Tilting the Operator Station 67
Fuel Tank 69
Checking Washer Fluid Level 69
Hydraulic Breaker and Crusher Attachments 70
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 70
Service Intervals 71
Required Parts 72
Maintenance—As Required 73
Cleaning Air Cleaner Element 73
Cleaning Radiator Core and Oil Cooler 73
Check Coolant 74
Maintenance—Every 10 Hours or Daily 75
Checking Engine Oil Level 76
Checking Hydraulic Oil Tank Level 77
Draining Fuel Tank Sump 77
Draining Water Separator 78
Checking Recovery Tank Coolant Level 78
Checking Bucket Teeth 78
Checking Track Sag—Rubber Track 79
Checking Track Sag—Steel Track—If Equipped 80
Adjusting Track Sag 80
Use and Maintain Seat Belt 81
Maintenance—Initial Service—50 Hours 82
Lubricate Bucket and Link Pins 82
Lubricate Front Joint Pins 83
Check and Adjust Fan Belt Tension 84
Maintenance—Every 100 Hours 85
Lubricate Bucket and Link Pins 85
Lubricate Front Joint Pins 86
Check and Adjust Fan Belt Tension 87
Maintenance—Initial Service—250 Hours 88
Replacing Hydraulic Oil Tank Filter 88
Maintenance—Every 250 Hours 89
Lubricate Swing Bearing 89
Lubricate Tilt Mechanism 89
Lubricate Angle Blade Bottom and Rod Pins—If Equipped 90
Checking Travel Gear Case Oil Level 90
Draining Hydraulic Oil Tank Sump 91
Take Engine Oil Sample 91
Maintenance—Every 500 Hours 92
Changing Engine Oil and Replacing Filter 92
Replacing Hydraulic Oil Tank Filter 93
Lubricate Front Joint Pins 94
Lubricate Swing Bearing Gear 95
Lubricate Control Lever Universal Joint 95
Replacing Final Fuel Filter 96
Lubricate Blade Pins 96
Lubricate Center Pin—If Equipped 96
Replace Air Cleaner Elements and Dust Unloader Valve 97
Take Fluid Samples 98
Maintenance—Every 1000 Hours 99
Check Coolant 99
Changing Travel Gear Case Oil 99
Replacing Pilot System Oil Filter 100
Checking and Adjusting Engine Valve Lash (Clearance) 101
Checking Starter and Alternator 101
Inspecting Crankcase Breather System 101
Maintenance—Every 2000 Hours 102
Draining Cooling System 102
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 103
Cooling System Fill and Deaeration 104
Changing Hydraulic Tank Oil 104
Miscellaneous—Machine 106
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 106
Do Not Service Control Valves, Cylinders, Pumps, or Motors 106
Cleaning Fuel Tank Inlet Screen 106
Check Cab Fresh Air Filter 106
Check Cab Recirculating Air Filter 107
Check Air Intake Hoses 108
Clean Air Cleaner Dust Unloader Valve 108
Replace Water Separator Element 109
Prime Fuel System 109
Precautions for Alternator and Regulator 109
Check Battery Electrolyte Level and Terminals 110
Handling, Checking, and Servicing Batteries Carefully 112
Using Battery Charger 113
Replacing the Battery 113
Using Booster Batteries—12-Volt System 114
Welding On Machine 114
Clean Machine Regularly 114
JDLink Machine Monitoring System (MMS)—If Equipped 115
JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection—If Equipped 115
Replacing Fuses 116
Replacing Bucket Teeth 118
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 118
Replacing Bucket Teeth—TK Series 119
Removing Bucket 119
Track Sag General Information 120
Checking Track Shoe Hardware 120
Unified Inch Bolt and Screw Torque Values 121
Metric Bolt and Screw Torque Values 122
Bleed Hydraulic System 123
12-Volt Auxiliary Power Outlet 123
Cleaning Air Conditioning Condenser and Screens 124
Installing Bucket With Quick Coupler 125
Rubber Track Care 126
Removing and Installing Rubber Track 126
Converting the Track 127
Miscellaneous—Operational Checkout 128
Operational Checkout 128
Miscellaneous—Troubleshooting 152
Using Troubleshooting Charts 152
Engine 153
Electrical System 156
Hydraulic System 158
Miscellaneous—Storage 160
Prepare Machine for Storage 160
Monthly Storage Procedure 160
Miscellaneous—Serial Numbers 162
Record Product Identification Number (PIN) 162
Record Engine Serial Number 162
Keep Proof of Ownership 162
Keep Machines Secure 163
Miscellaneous—Specifications 164
Engine Specifications 164
Drain and Refill Capacities 164
Machine Specifications 165
Working Ranges 167
Lift Capacity—Standard 1 50 m (4 ft 11 in ) Arm 168
Lift Capacity—Long 1 85 m (6 ft 1 in ) Arm 169
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 15
Section 1-4 19
Section 1-5 21
Section 2-1 23
Section 2-2 40
Section 3-1 53
Section 3-2 64
Section 3-3 73
Section 3-4 75
Section 3-5 82
Section 3-6 85
Section 3-7 88
Section 3-8 89
Section 3-9 92
Section 3-10 99
Section 3-11 102
Section 4-1 106
Section 4-2 128
Section 4-3 152
Section 4-4 160
Section 4-5 162
Section 4-6 164

S.V 04/24