John Deere 60G Excavator Operator’s Manual OMT333117 – PDF DOWNLOAD

FILE DETAILS:

John Deere 60G Excavator Operator’s Manual OMT333117 – PDF DOWNLOAD

• P/N: OMT333117_73
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 60G
• Serial Range: 1FF060GX_J285001

For complete service information also see: T333126, PC11193

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 60G Excavator Operator’s Manual OMT333117 – PDF DOWNLOAD

Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Protect Against Noise 19
Avoid Unauthorized Machine Modifications 19
Control Pattern 19
Control Pattern Selector—If Equipped 20
Inspect Machine 20
Stay Clear of Moving Parts 20
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 21
Work In Ventilated Area 21
Avoid Static Electricity Risk When Refueling 22
High Debris Applications 22
Prevent Fires, Clean Debris From Machine 23
In Case of Machine Fire 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Handle Starting Fluid Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Exhaust Filter Ash Handling and Disposal 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Add Cab Guarding for Special Uses 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Avoid Machine Tip Over and Machine Damage 30
Use Special Care When Lifting Objects 30
Use Care When Swinging Machine 31
Operate Boom With Care 31
Avoid Power Lines 31
Inspect and Maintain ROPS 32
Travel Safely 32
Prevent Acid Burns 33
Add and Operate Attachments Safely 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Machines Safely 34
Service Cooling System Safely 35
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 35
Drive Metal Pins Safely 36
Use Proper Lifting Equipment 36
Clean Exhaust Filter Safely 37
Safety—Safety Signs and Other Instructions 38
Safety Signs and Other Instructions 38
Operation—Operator’s Station 52
Pedals and Levers 52
Right Console—Cab 53
Right Console—Canopy 53
Key Switch 54
Engine Speed Dial 54
Horn 55
Pilot Shutoff Lever 55
Travel Alarm Cancel Switch 56
Exhaust Filter Parked Cleaning Switch 56
Cab Heater and Air Conditioner—If Equipped 57
Operating AM/FM Radio—If Equipped 60
Cab Dome Light Switch—If Equipped 62
12 Volt Auxiliary Power Outlet 62
Door Release Lever—If Equipped 63
Front (Alternative Exit) Window—If Equipped 64
Removing Lower Front Window—If Equipped 65
Fire Extinguisher Mounting Location 65
Alternative Exit Tool—If Equipped 66
Opening Right Side Window—If Equipped 66
Adjusting Operator Seat 67
Toolbox and Operator’s Manual Compartment 68
Operation—Monitor Operation 69
Monitor 69
Monitor Functions 70
Monitor Start-Up 71
Menu 72
Menu—Alarm List 73
Menu—Auto-Shutdown 76
Menu—Auto Exhaust Filter Cleaning 77
Menu—Clock 78
Menu—Trip 79
Menu—Brightness Adjustment 80
Operation—Operating the Machine 81
Operating in High Altitude 81
Before Starting Work 81
Inspect Machine Daily Before Starting 81
Engine Break-In Period 82
Starting the Engine 82
Starting the Engine in Cold Weather 83
Checking Instruments After Starting 84
Warm-Up Operation 84
Cold Weather Warm-Up 85
Operate Within Machine Limits 85
Digging and Grading Operation 86
Travel Pedals and Levers 87
Exhaust Filter 88
Exhaust Filter Parked Cleaning 90
Control Lever Pattern Operation 92
Control Lever Pattern Conversion 93
Multi-Function Control Lever 94
Boom-Swing Pedal 95
Positioning Auxiliary Line Selector Valve 96
Operating Backfill Blade 97
Operating Angle Blade—If Equipped 98
Operating Tips—Backfill Blade 98
Operating in Water and Mud 98
Selecting Correct Track 98
Driving Up a Steep or Slippery Slope 99
Required Machine Stop Warning 99
Lower Boom With Engine Stopped 101
Parking the Machine 103
Loading Machine for Transport 104
Recovery Procedure 107
Lifting 108
Lifting Machine 109
Maintenance—Machine 110
Required Emission-Related Information 110
Diesel Fuel 110
Diesel Fuel Specifications 110
Lubricity of Diesel Fuel 110
Handling and Storing Diesel Fuel 111
Biodiesel Fuel 112
Testing Diesel Fuel 113
Supplemental Diesel Fuel Additives 113
Fuel Filters 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
Alternative and Synthetic Lubricants 114
Lubricant Storage 115
Mixing of Lubricants 115
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 115
Engine Oil and Filter Service Intervals—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines 116
Oil Filters 116
Hydraulic Oil 117
Travel Gear Case Oil 118
Grease 118
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 119
Water Quality for Mixing with Coolant Concentrate 120
Operating in Warm Temperature Climates 120
Testing Coolant Freeze Point 121
Disposing of Coolant 121
Maintenance—Periodic Maintenance 122
Service Machine at Specified Intervals 122
Check the Hour Meter Regularly 122
Prepare Machine for Maintenance 123
Engine Access Door 124
Open Maintenance Access Doors 125
Tilting Operator’s Station 126
Fuel Tank 130
Check Windshield Washer Fluid Level—If Equipped 131
Hydraulic Breaker and Crusher Attachments 131
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 132
Service Intervals 133
Required Parts 135
Maintenance—As Required 136
Clean Radiator Core and Oil Cooler 136
Check and Clean Radiator Air Inlet Screen 136
Check and Clean Air Cleaner Dust Unloader Valve 137
Replace Engine Air Filter 138
Check and Adjust Air Conditioner Belt—If Equipped 139
Check Track Sag—Rubber Track 140
Check Track Sag—Steel Track—If Equipped 141
Adjust Track Sag 142
Clean and Tighten Battery Terminals 142
Maintenance—Every 10 Hours or Daily 143
Check Engine Oil Level 143
Check Hydraulic Tank Oil Level 144
Drain Water and Sediment from Fuel Tank Sump 145
Drain Water and Sediment from Primary Fuel Filter and Water Separator 145
Check Engine Coolant Level 146
Check Bucket Teeth 146
Check Seat Belt 147
Lubricate Bucket and Link Pins 147
Lubricate Front End Pin Joints 148
Maintenance—Initial Service – 50 Hours 149
Check and Adjust Fan Belt Tension 149
Maintenance—Every 100 Hours 150
Lubricate Bucket and Link Pins 150
Lubricate Front End Pin Joints 151
Check and Adjust Fan Belt Tension 152
Maintenance—Initial Service – 250 Hours 153
Replace Hydraulic Tank Oil Filter 153
Maintenance—Every 250 Hours 154
Lubricate Swing Bearing 154
Check Travel Gear Case Oil Level 154
Drain Water and Sediment From Hydraulic Tank 155
Check Battery Electrolyte Level and Terminals 156
Take Engine Oil Sample 157
Maintenance—Every 500 Hours 158
Drain and Refill Engine Oil and Replace Filter 158
Lubricate Front End Pin Joints 159
Lubricate Swing Bearing Gear 160
Lubricate Control Lever Universal Joint 160
Lubricate Blade Pins 161
Replace Primary Fuel Filter and Water Separator 162
Replace Final Fuel Filter 163
Replace Hydraulic Tank Oil Filter 164
Take Fluid Samples 165
Maintenance—Every 1000 Hours 166
Replace Pilot System Oil Filter 166
Drain and Refill Travel Gear Case Oil 167
Check Coolant Condition 168
Check and Adjust Engine Valve Lash 168
Check Starter and Alternator 168
Maintenance—Every 2000 Hours 169
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 169
Drain Cooling System 171
Cooling System Fill and Deaeration Procedure 172
Maintenance—Every 3000 Hours 173
Service Exhaust Filter 173
Miscellaneous—Machine 174
Bleed Fuel System 174
Bleed Hydraulic System 175
Clean Cab Fresh Air and Cab Recirculating Air Filters—If Equipped 176
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 176
Do Not Service Control Valves, Cylinders, Pumps, or Motors 176
Precautions for Alternator and Regulator 177
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 179
Using Booster Batteries—12-Volt System 181
Replacing Battery 181
Welding on Machine 182
Keep Electronic Control Unit Connectors Clean 182
Adding 12-Volt Accessories 182
Replacing Fuses 183
Keep ROPS Installed Properly 184
Clean Machine Regularly 184
Connecting and Disconnecting Auxiliary Lines 185
Replacing Bucket Teeth 187
Replacing Bucket Teeth—TK Series 188
Removing the Bucket 188
Installing Bucket With Quick Coupler 189
Track Sag General Information 190
Check Track Shoe Hardware 190
Rubber Track Care 191
Removing and Installing Rubber Track 191
Converting the Track 192
Hardware Torque Specifications 192
Unified Inch Bolt and Screw Torque Values 193
Metric Bolt and Screw Torque Values 194
Miscellaneous—Operational Checkout 195
Operational Checkout 195
Diagnostic Trouble Code Check 195
Operational Checks—Key Switch Off, Engine Off Checks 195
Operational Checks—Key Switch On, Engine Off Checks 196
Operational Checks—Key Switch On, Engine On Checks 205
Miscellaneous—Troubleshooting 238
Troubleshooting Procedure 238
Engine 239
Electrical System 244
Hydraulic System 247
Miscellaneous—Storage 249
Prepare Machine for Storage 249
Monthly Storage Procedure 250
Miscellaneous—Serial Numbers 251
Record Product Identification Number (PIN) 251
Record Engine Serial Number 251
Keep Proof of Ownership 251
Keep Machines Secure 252
Miscellaneous—Specifications 253
Engine Specifications 253
Drain and Refill Capacities 253
Machine Specifications 254
Working Ranges 257
Lift Capacity—Cab; Standard Arm; Standard Counterweight; Rubber Track; Blade on Ground 259
Lift Capacity—Cab; Standard Arm; Standard Counterweight; Steel Track; Blade on Ground 260
Lift Capacity—Cab; Long Arm; Extra Counterweight; Rubber Track; Blade on Ground 261
Lift Capacity—Cab; Long Arm; Extra Counterweight; Steel Track; Blade on Ground 262
Lift Capacity—Cab; Standard Arm; Extra Counterweight; Rubber Track; Blade on Ground 263
Lift Capacity—Cab; Standard Arm; Extra Counterweight; Steel Track; Blade on Ground 264
Lift Capacity—Cab; Long Arm; Standard Counterweight; Rubber Track; Blade on Ground 265
Lift Capacity—Cab; Long Arm; Standard Counterweight; Steel Track; Blade on Ground 266
Lift Capacity—Canopy; Standard Arm; Standard Counterweight; Rubber Track; Blade on Ground 267
Lift Capacity—Canopy; Standard Arm; Standard Counterweight; Steel Track; Blade on Ground 268
Lift Capacity—Canopy; Long Arm; Extra Counterweight; Rubber Track; Blade on Ground 269
Lift Capacity—Canopy; Long Arm; Extra Counterweight; Steel Track; Blade on Ground 270
Lift Capacity—Canopy; Standard Arm; Extra Counterweight; Rubber Track; Blade on Ground 271
Lift Capacity—Canopy; Standard Arm; Extra Counterweight; Steel Track; Blade on Ground 272
Lift Capacity—Canopy; Long Arm; Standard Counterweight; Rubber Track; Blade on Ground 273
Lift Capacity—Canopy; Long Arm; Standard Counterweight; Steel Track; Blade on Ground 274
Machine Design Life 274
Eurasian Economic Union 275
Page Number 13
Section 1-1 17
Section 1-2 18
Section 1-3 27
Section 1-4 34
Section 1-5 38
Section 2-1 52
Section 2-2 69
Section 2-3 81
Section 3-1 110
Section 3-2 122
Section 3-3 136
Section 3-4 143
Section 3-5 149
Section 3-6 150
Section 3-7 153
Section 3-8 154
Section 3-9 158
Section 3-10 166
Section 3-11 169
Section 3-12 173
Section 4-1 174
Section 4-2 195
Section 4-3 238
Section 4-4 249
Section 4-5 251
Section 4-6 253

S.V 04/24