John Deere 620 P & 622 P Operator’s Manual OMT494130X019 PDF

Description

John Deere 620 P & 622 P Motor Graders Operator’s Manual OMT494130X019 – PDF DOWNLOAD

• Part Number (P/N): OMT494130X019_93
• Language: English
• Division: Construction
• Product Lines: Motor Graders
• Publication Type: Operator’s Manuals
• Associated Models: 620 P, 622 P
• Serial Numbers:
  • 620 P:
    • Version C: 1BZ620PA_ _C_00001—
    • Version D: 1BZ620PA_ _D_00001—
  • 622 P:
    • Version C: 1BZ622GA_ _C_00001—
    • Version D: 1BZ622GA_ _D_00001—

TABLE OF CONTENTS:

John Deere 620 P & 622 P Motor Graders Operator’s Manual OMT494130X019 – PDF DOWNLOAD

620 P and 622 P Motor Graders 1
Introduction 2
Foreword 2
Trademarks 2
Manual Identification—READ THIS FIRST! 3
Serial Number Listing Information 5
Quick Response (QR) Code 5
IMPORTANT 6
License Agreement for John Deere Software 7
License Agreement for John Deere Grader Software 10
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 13
Emissions Control System Certification Label 14
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 15
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 17
Emissions Performance and Tampering 23
Carbon Dioxide Emissions (CO₂) 24
FCC Notifications to User 25
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 26
John Deere Online Bookstore 29
Technical Information Feedback Form 30
Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 38
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Oils and Fluids 40
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Prepare for Emergencies 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Operating or Traveling On Public Roads 48
Inspect and Maintain ROPS 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety—Maintenance Precautions 51
Park And Prepare For Service Safely 51
Service Machines Safely 51
Service Cooling System Safely 51
Service Accumulator Systems Safely 52
Remove Paint Before Welding or Heating 52
Make Welding Repairs Safely 52
Drive Metal Pins Safely 53
Service Tires Safely 53
Use Proper Lifting Equipment 53
Safety—Safety Signs and Other Instructions 54
Safety Signs and Other Instructions 54
Operation—Operator’s Station 66
Primary Display Unit (PDU) Functions 66
Sealed Switch Module (SSM) 76
Sealed Switch Module (SSM) Functions 77
Using the Seat Belt 79
Front Console 80
Adjusting Front Console 80
Engine Speed Control and 6WD Switches 81
Levers—Manual Hydraulic Controls 82
Levers—Electrohydraulic (EH) Controls 82
Pedals 85
Lights 85
Heating and Fan Controls 87
Fire Extinguisher Mounting Location 88
Opening Side Windows—If Equipped 88
Cab Door Release 89
Adjusting Mechanical Seat—If Equipped 90
Adjusting Premium Seat—If Equipped 91
Adjusting Premium Seat—Electrohydraulic (EH) Controls Only 92
12-Volt Auxiliary Power Outlet 94
Radio—If Equipped 94
Operation—Operating the Machine 95
Before Starting Work 95
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 96
Battery Disconnect Switch 96
Engine Break-In Period 97
Starting the Engine 98
Operator Ability 99
Cold Weather Starting 99
Using Coolant Heater—If Equipped 99
Using Hydraulic Pump Soft Start Valve 100
Check Instruments After Starting 100
Service ADVISOR™ Remote (SAR) Software Delivery Process 100
Stopping the Engine 101
Operating in Water and Mud 101
Driving Up a Steep or Slippery Slope 102
Secondary Steering—If Equipped 102
Emergency Stopping 102
Engine Speed Control Operation 103
6WD Operation—If Equipped 103
Precision Mode Operation—If Equipped 105
Operation on a Grade 105
Transmission Control Operation 106
Hydraulic Control Operation—Manual Hydraulic Controls 107
Hydraulic Control Operation—Electrohydraulic (EH) Controls 111
Cross Slope Control System Operation—Electrohydraulic (EH) Controls Only 118
Machine Damage Avoidance Operation—If Equipped (Electrohydraulic [EH] Controls Only) 119
Blade Stow Operation—If Equipped (Electrohydraulic [EH] Controls Only) 120
Auto-Pass Operation—If Equipped (Electrohydraulic [EH] Controls Only) 120
Using Differential Lock 121
Disengaging and Engaging Saddle Lock Pin 123
Moving Blade to Bank Position 125
Parking the Machine 126
Transmission—Limp Home 127
Transmission Operation 128
Front and Rear Cameras—If Equipped 130
Tire Changing Tip 130
Lifting the Machine 131
Loading Machine for Transport 132
Recovery Procedure 135
Operation—Display Operation 136
Primary Display Unit (PDU) 136
Main Menu 137
Main Menu—Machine Setup 138
Main Menu—Automation Setup 141
Main Menu—Display Settings 143
Main Menu—Machine Fan 144
Main Menu—Camera—If Equipped 144
Main Menu—Diagnostics 145
Main Menu—Calibrations—Cross Slope (Electrohydraulic [EH] Controls Only) 148
Main Menu—Calibrations—Hydraulic Valve Calibrations (Electrohydraulic [EH] Machines Only) 151
Main Menu—Calibrations—6WD 152
Main Menu—Calibrations—Transmission 152
Main Menu—Calibrations—Articulation Angle 153
Main Menu—Calibrations—Steering Angle 153
Main Menu—Software Update 153
Main Menu—Security 154
Main Menu—Job Timer 155
Main Menu—About 156
Maintenance—Machine 157
Required Emission-Related Information 157
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 157
Diesel Fuel 158
Lubricity of Diesel Fuel 158
Handling and Storing Diesel Fuel 159
Biodiesel Fuel 160
Supplemental Diesel Fuel Additives 161
Testing Diesel Fuel 161
Fuel Filters 161
Minimizing the Effect of Cold Weather on Diesel Engines 162
Diesel Engine Break-In™ Oil 163
Diesel Engine Oil — Tier 2 and Stage II 164
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 165
Diesel Engine Oil — Tier 3 and Stage IIIA 166
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 167
Diesel Engine Oil Service Interval for Operation at High Altitude 168
Oil Filters 168
Hydraulic Oil 169
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 170
Grease with Molybdenum Disulfide 170
Alternative and Synthetic Lubricants 171
Mixing of Lubricants 171
Lubricant Storage 171
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 172
Water Quality for Mixing with Coolant Concentrate 173
Operating in Warm Temperature Climates 173
Testing Coolant Freeze Point 174
Disposing of Coolant 174
Maintenance—Periodic Maintenance 175
Engine Identification 175
Service Machine at Specified Intervals 175
Check the Hour Meter Regularly 176
Fuel Tank 176
Prepare Machine for Maintenance 176
Locking Machine Frame 177
Locking Front Wheels 177
Service Doors 178
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 179
Service Intervals 180
Required Parts 182
Maintenance Legend 183
Maintenance—As Required 185
Clean Cooler Cores 185
Clean and Tighten Battery Terminals 187
Clean Battery Compartment 187
Replace Cab Fresh Air and Cab Recirculation Filters 188
Lubricate Circle Pinion (Standard Circle) 188
Check Tire Pressure 189
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 190
Check Blade Lift Cylinder Sockets 190
Blade Side Shift Wear Insert Adjustment 191
Lubricate Saddle Locking Pin Holes 191
Inspect Accessory Belt and Belt Tensioner Spring 192
Drain Fuel Tank Sump 193
Drain Primary Fuel Filter and Water Separator 193
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 194
Replace Engine Air Intake Filter Elements 195
Check Camera—If Equipped 196
Transmission Control Unit Calibration 196
6WD Controller Calibration—If Equipped 196
Cross Slope Sensors Calibration—If Equipped 196
Hydraulic Valves Calibration—If Equipped 197
Maintenance—Every 10 Hours or Daily 198
Check Hydraulic Tank Oil Level 198
Check Transmission Oil Level 198
Check Engine Oil Level 199
Check Engine Coolant Surge Tank Level 200
Maintenance—Every 50 Hours 201
Lubricate Frame Hinge Pivots 201
Lubricate Draft Frame Ball 201
Lubricate Dozer Blade—If Equipped 202
Lubricate Front Axle Oscillation Pin 202
Lubricate Front Axle Lean Pivot Casting Pins 203
Lubricate Front Axle Lean Bar Pivot 203
Lubricate Front Axle Steering Pin 204
Lubricate Tie Rod Ends 204
Lubricate Steering Cylinders 205
Lubricate Midmount Scarifier—If Equipped 205
Lubricate Lift Cylinders 206
Lubricate Circle Side Shift Cylinder 206
Lubricate Saddle Locking Pin 206
Maintenance—Every 250 Hours 207
Check Hybrid Battery Electrolyte Level—If Equipped 207
Take Engine Oil Sample 208
Maintenance—Initial Service—500 Hours 209
Replace Transmission Oil Filter 209
Replace Axle Oil Filter 209
Maintenance—Every 500 Hours 210
Drain and Refill Engine Oil and Replace Filter 210
Drain and Refill Engine Oil (Quick Service)—If Equipped 211
Check Tandem Oil Level 212
Lubricate Tandem Pivots 212
Lubricate Circle Ring Gear (Premium Circle) 213
Check Circle Gear Case Oil Level (Standard Circle) 214
Check Brake Accumulator 215
Replace Final Fuel Filter 215
Replace Primary Fuel Filter and Water Separator 216
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 217
Check Axle Oil Level 218
Check 6WD Hub Oil Level—If Equipped 218
Take Fluid Samples 218
Maintenance—Every 1000 Hours 219
Drain and Refill 6WD Hub Oil—If Equipped 219
Adjust Front Wheel Bearings—Standard Axle Only 220
Check Engine Air Intake Hoses 220
Check Coolant Condition 221
Replace Fuel Tank Breather 221
Maintenance—Every 2000 Hours 222
Drain and Refill Axle Oil 222
Drain and Refill Transmission Oil 223
Drain and Refill Transmission Oil (Quick Service)—If Equipped 224
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 225
Drain and Refill Circle Gear Case Oil (Standard Circle) 226
Check and Adjust Engine Valve Lash 226
Replace Axle Oil Filter 226
Replace Hydraulic Oil Filter 227
Replace Transmission Oil Filter 228
Replace 6WD Hydraulic Oil Filter—If Equipped 228
Clean Engine Crankcase Ventilation Tube 229
Maintenance—Every 4000 Hours 230
Drain and Refill Hydraulic Tank Oil 230
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 232
Drain and Refill Tandem Oil 233
Clean Transmission Pump Inlet Screen 234
Drain and Refill Circle Gear Case Oil (Premium Circle) 235
Maintenance—Every 4500 Hours 236
Replace Engine Crankshaft Damper 236
Maintenance—Every 6000 Hours 237
Drain and Refill Cooling System 237
Drain and Refill Cooling System (Quick Service)—If Equipped 238
Miscellaneous—Machine 239
Clean Machine Regularly 239
Inspect Seat Belt 239
Replacing Seat Belt 240
Bleeding Service Brake 241
Bleed Fuel System 241
Check Fuel Tank Vent Hose 242
Clean Cab Drains 242
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 242
Do Not Service Control Valves, Cylinders, Pumps, or Motors 242
Precautions for Alternator and Regulator 243
Handling, Checking, and Servicing Batteries Carefully 243
Using Battery Charger 245
Using Booster Batteries—24-Volt System 247
Removing and Replacing Batteries 248
JDLink™ Machine Monitoring System (MMS)—If Equipped 248
Circuit Breakers 249
Replacing Fuses 249
Welding On Machine 252
Keep Electronic Control Unit Connectors Clean 252
Checking and Adjusting Cylinder Ball and Socket Clearances 253
Checking Draft Ball Pivot Clearance 253
Replacing Front and Midmount Scarifier Shank 254
Replacing Front Midmount and Rear Scarifier Teeth 254
Replacing Rear Scarifier Shank 254
Replacing Ripper Teeth 255
Fluid Sampling Test Ports—If Equipped 255
Keep ROPS Installed Properly 255
Remove and Install Halogen Bulbs 256
Hardware Torque Specifications 257
Unified Inch Bolt and Screw Torque Values 257
Metric Bolt and Screw Torque Values 258
Miscellaneous—Operational Checkout 259
Operational Checkout 259
Miscellaneous—Troubleshooting 284
Troubleshooting Procedure 284
Engine 285
Battery 288
Hydrostatic Front Wheel Drive 289
Transmission and Hydraulic Related 290
Park Brake 291
Differential 291
Hydraulic System 292
Steering System 292
Service Brake 293
Air Conditioning System 293
Heater System 294
Software Update 294
Miscellaneous—Storage 295
Prepare Machine for Storage 295
Monthly Storage Procedure 296
Miscellaneous—Machine Numbers 297
Record Product Identification Number (PIN) 297
Record Engine Serial Number 297
Record Transmission Serial Number 297
Record Hydraulic Pump Serial Number 298
Keep Proof of Ownership 298
Keep Machines Secure 298
Miscellaneous—Specifications 299
Engine Specifications 299
Machine Specifications 300
Drain and Refill Capacities 304
Eurasian Economic Union 304
Machine Design Life 304
Page Number 35
Section 1-1 35
Section 1-2 36
Section 1-3 45
Section 1-4 51
Section 1-5 54
Section 2-1 66
Section 2-2 95
Section 2-3 136
Section 3-1 157
Section 3-2 175
Section 3-3 185
Section 3-4 198
Section 3-5 201
Section 3-6 207
Section 3-7 209
Section 3-8 210
Section 3-9 219
Section 3-10 222
Section 3-11 230
Section 3-12 236
Section 3-13 237
Section 4-1 239
Section 4-2 259
Section 4-3 284
Section 4-4 295
Section 4-5 297
Section 4-6 299

S.V 04/24