Operator Manual for John Deere 620G, 622G Graders PDF

Description

John Deere 620G, 620GP, 622G & 622GP Motor Graders Operator’s Manual OMT390947X19 – PDF DOWNLOAD

TABLE OF CONTENTS:

John Deere 620G, 620GP, 622G & 622GP Motor Graders Operator’s Manual OMT390947X19 – PDF DOWNLOAD

Contents 33
Safety—Safety and Operator Conveniences 39
Safety and Operator Convenience Features 39
Safety—General Precautions 40
Information for European Union Directives, United Kingdom (UKCA), and Eurasian Economic Union Technical Regulations Compliance 40
Recognize Safety Information 42
Follow Safety Instructions 43
Operate Only If Qualified 43
Wear Protective Equipment 43
Protect Against Noise 44
Avoid Unauthorized Machine Modifications 44
Inspect Machine 44
Stay Clear of Moving Parts 44
Avoid High-Pressure Fluids 45
Avoid High-Pressure Oils 45
Work In Ventilated Area 45
Avoid Static Electricity Risk When Refueling 46
High Debris Applications 46
Prevent Fires, Clean Debris From Machine 47
In Case of Machine Fire 47
Prevent Battery Explosions 48
Handle Chemical Products Safely 48
Handle Starting Fluid Safely 48
Decommissioning — Proper Recycling and Disposal of Fluids and Components 49
Exhaust Filter Ash Handling and Disposal 49
Prepare for Emergencies 49
Clean Debris from Machine 50
Safety—Operating Precautions 51
Use Steps and Handholds Correctly 51
Start Only From Operator’s Seat 51
Use and Maintain Seat Belt 51
Heated and Ventilated Operator’s Seat 52
Prevent Unintended Machine Movement 53
Avoid Work Site Hazards 54
Keep Riders Off Machine 54
Avoid Backover Accidents 55
Avoid Machine Tip Over and Machine Damage 55
Operating or Traveling On Public Roads 55
Inspect and Maintain ROPS 56
Operating in Water and Mud 56
Travel Safely 56
Prevent Acid Burns 57
Add and Operate Attachments Safely 57
Safety—Maintenance Precautions 58
Park And Prepare For Service Safely 58
Service Machines Safely 58
Clean Exhaust Filter Safely 59
Service Cooling System Safely 60
Service Accumulator Systems Safely 60
Remove Paint Before Welding or Heating 60
Make Welding Repairs Safely 61
Drive Metal Pins Safely 61
Service Tires Safely 62
Use Proper Lifting Equipment 62
Using Pressurized Air 63
Safety—Safety Signs and Other Instructions 64
Safety Signs and Other Instructions 64
Operation—Operator’s Station 79
Primary Display Unit (PDU) Functions 79
Sealed Switch Module (SSM) 89
Sealed Switch Module (SSM) Functions 91
Using the Seat Belt 95
Front Console 96
Adjusting Front Console 97
Engine Speed Control and 6WD Switches 98
Levers 99
Levers—Grade Pro Machines Only 100
Pedals 104
Lights 105
Heating and Fan Controls 106
Fire Extinguisher Mounting Location 106
Opening Lower Front Windows—If Equipped 107
Opening Side Windows 107
Cab Door Release 108
Adjusting Seat 109
Adjusting Premium Seat—If Equipped 110
Adjusting Premium Seat—Grade Pro Machines Only 111
12-Volt Auxiliary Power Outlet 115
Radio—If Equipped 116
Operation—Operating the Machine 118
Before Starting Work 118
Inspect Machine Daily Before Starting 118
Check Instruments Before Starting 119
Battery Disconnect Switch 120
Engine Break-In Period 120
Starting the Engine 121
Operator Ability 122
Required Machine Stop Warning 122
Cold Weather Starting 124
Using Coolant Heater—If Equipped 124
Using Hydraulic Pump Soft Start Valve 125
Check Instruments After Starting 125
Exhaust Filter 126
Selective Catalytic Reduction (SCR) System Overview 128
US EPA Qualified Emergency Use — SCR Derate Override Option 130
EU Qualified Emergency Use — SCR Derate Override Option 131
Service ADVISOR™ Remote (SAR) Software Delivery Process 132
Stopping the Engine 133
Operating in Water and Mud 133
Driving Up a Steep or Slippery Slope 133
Secondary Steering—If Equipped 134
Emergency Stopping 134
Engine Speed Control Operation 135
6WD Operation—If Equipped 136
Precision Mode Operation—If Equipped 137
Operating Grade Pro System—If Equipped 138
Operation on a Grade 139
Transmission Control Operation 140
Hydraulic Control Lever Operation 141
Hydraulic Control Lever Operation—Grade Pro Machines Only 145
Cross Slope Control System Operation—Grade Pro Machines Only 156
Machine Damage Avoidance Operation—If Equipped (Grade Pro Machines Only) 160
Blade Stow Operation—If Equipped (Grade Pro Machines Only) 160
Auto-Pass Operation—If Equipped (Grade Pro Machines Only) 160
Using Differential Lock 161
Disengaging and Engaging Saddle Lock Pin 165
Moving Blade to Bank Position 167
Parking the Machine 168
Transmission—Limp Home 169
Transmission Operation 170
Front and Rear Cameras—If Equipped 173
Rear Camera—If Equipped 174
Tire Changing Tip 174
Lifting the Machine 175
Loading Machine for Transport 177
Recovery Procedure 179
Operation—Display Operation 180
Display and Controller Software Disclaimer 180
Aftertreatment Indicators Overview 181
Primary Display Unit (PDU) 182
Main Menu 183
Main Menu—Machine Setup 184
Main Menu—Automation Setup 192
Main Menu—Display Settings 195
Main Menu—Machine Fan 196
Main Menu—Camera—If Equipped 197
Main Menu—Exhaust Filter 198
Main Menu—Exhaust Filter Auto Cleaning 198
Main Menu—Exhaust Filter Parked Cleaning 199
Main Menu—Exhaust Filter Emergency Override 200
Main Menu—Diagnostics 201
Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only) 207
Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only) 215
Main Menu—Calibrations—6WD 216
Main Menu—Calibrations—Transmission 216
Main Menu—Calibrations—Articulation Angle 217
Main Menu—Calibrations—Steering Angle 217
Main Menu—Calibrations—Turn Signals 218
Main Menu—Software Update 218
Main Menu—Security 219
Main Menu—Job Timer 220
Main Menu—About 221
Maintenance—Machine 223
Required Emission-Related Information 223
Diesel Fuel 223
Diesel Fuel Specifications 224
Lubricity of Diesel Fuel 224
Handling and Storing Diesel Fuel 224
Biodiesel Fuel 225
Supplemental Diesel Fuel Additives 226
Testing Diesel Fuel 226
Fuel Filters 226
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 227
Refilling Diesel Exhaust Fluid (DEF) Tank 228
Testing Diesel Exhaust Fluid (DEF) 229
Storing Diesel Exhaust Fluid (DEF) 229
Disposal of Diesel Exhaust Fluid (DEF) 230
Minimizing the Effect of Cold Weather on Diesel Engines 231
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 232
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 233
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 234
Diesel Engine Oil Service Interval for Operation at High Altitude 234
Oil Filters 235
Hydraulic Oil 235
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 236
Grease with Molybdenum Disulfide 236
Alternative and Synthetic Lubricants 237
Mixing of Lubricants 237
Lubricant Storage 237
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 238
Water Quality for Mixing with Coolant Concentrate 239
Operating in Warm Temperature Climates 239
Testing Coolant Freeze Point 240
Disposing of Coolant 240
Maintenance—Periodic Maintenance 241
Service Machine at Specified Intervals 241
Check the Hour Meter Regularly 241
Fuel Tank 241
Prepare Machine for Maintenance 242
Locking Machine Frame 242
Locking Front Wheels 243
Service Doors 244
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 245
Service Intervals 246
Required Parts 248
Maintenance Legend 250
Maintenance—As Required 251
Service Exhaust Filter 251
Clean Cooler Cores 252
Clean and Tighten Battery Terminals 253
Clean Battery Compartment 253
Replace Cab Fresh Air and Cab Recirculation Filters 254
Lubricate Circle Pinion (Standard Circle) 254
Check Tire Pressure 255
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 256
Check Blade Lift Cylinder Sockets 256
Blade Side Shift Wear Insert Adjustment 257
Lubricate Saddle Locking Pin Holes 257
Inspect Accessory Belt and Belt Tensioner Spring 258
Drain Fuel Tank Sump 259
Drain Primary Fuel Filter and Water Separator 260
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 261
Replace Engine Air Intake Filter Elements 262
Check Camera—If Equipped 263
Transmission Control Unit Calibration 263
6WD Controller Calibration—If Equipped 263
Cross Slope Sensors Calibration—If Equipped 263
Hydraulic Valves Calibration—If Equipped 264
Maintenance—Every 10 Hours or Daily 265
Check Hydraulic Tank Oil Level 265
Check Transmission Oil Level 265
Check Engine Oil Level 266
Check Engine Coolant Surge Tank Level 267
Maintenance—Every 50 Hours 268
Lubricate Frame Hinge Pivots 268
Lubricate Draft Frame Ball 268
Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped 269
Lubricate Balderson™ Style Front Lift Group—If Equipped 270
Lubricate Front Axle Oscillation Pin 270
Lubricate Front Axle Lean Pivot Casting Pins 271
Lubricate Front Axle Lean Bar Pivot 271
Lubricate Front Axle Steering Pin 272
Lubricate Tie Rod Ends 272
Lubricate Steering Cylinders 273
Lubricate Midmount Scarifier—If Equipped 273
Lubricate Lift Cylinders 274
Lubricate Circle Side Shift Cylinder 274
Lubricate Saddle Locking Pin 274
Maintenance—Every 250 Hours 275
Check Hybrid Battery Electrolyte Level—If Equipped 275
Take Engine Oil Sample 276
Maintenance—Initial Service—500 Hours 277
Replace Axle Oil Filter 277
Replace Transmission Oil Filter 278
Maintenance—Every 500 Hours 279
Drain and Refill Engine Oil and Replace Filter 279
Drain and Refill Engine Oil (Quick Service)—If Equipped 280
Lubricate Tandem Pivots 281
Lubricate Circle Ring Gear (Premium Circle) 281
Check Circle Gear Case Oil Level (Standard Circle) 283
Check Brake Accumulator 283
Check Tandem Oil Level 284
Replace Final Fuel Filter 285
Replace Primary Fuel Filter and Water Separator 286
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 287
Remove and Clean Open Crankcase Ventilation (OCV) Tube 288
Check Axle Oil Level 288
Check 6WD Hub Oil Level—If Equipped 289
Take Fluid Samples 289
Maintenance—Every 1000 Hours 290
Drain and Refill 6WD Hub Oil—If Equipped 290
Adjust Front Wheel Bearings—Standard Axle Only 291
Check Engine Air Intake Hoses 292
Check Coolant Condition 292
Replace Fuel Tank Breather 293
Replace Open Crankcase Ventilation (OCV) Filter 294
Maintenance—Every 2000 Hours 295
Drain and Refill Axle Oil 295
Drain and Refill Transmission Oil 296
Drain and Refill Transmission Oil (Quick Service)—If Equipped 297
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 298
Drain and Refill Circle Gear Case Oil (Standard Circle) 299
Check and Adjust Engine Valve Lash 299
Replace Axle Oil Filter 300
Replace Hydraulic Oil Filter 301
Replace Transmission Oil Filter 302
Replace 6WD Hydraulic Oil Filter—If Equipped 303
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 303
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 304
Maintenance—Every 4000 Hours 305
Drain and Refill Hydraulic Tank Oil 305
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 306
Drain and Refill Tandem Oil 307
Drain and Refill Circle Gear Case Oil (Premium Circle) 308
Clean Transmission Pump Inlet Screen 309
Replace Diesel Exhaust Fluid (DEF) Tank Breather 310
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —396150) 310
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —396150) 310
Clean Diesel Exhaust Fluid (DEF) Tank (S N —396150) 310
Maintenance—Every 4500 Hours 311
Replace Engine Crankshaft Damper 311
Maintenance—Every 6000 Hours 312
Drain and Refill Cooling System 312
Drain and Refill Cooling System (Quick Service)—If Equipped 314
Miscellaneous—Machine 315
Clean Machine Regularly 315
Inspect Seat Belt 315
Replacing Seat Belt 316
Bleeding Service Brake 317
Bleed Fuel System 317
Check Fuel Tank Vent Hose 318
Clean Cab Drains 318
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 319
Do Not Service Control Valves, Cylinders, Pumps, or Motors 319
Precautions for Alternator and Regulator 319
Handling, Checking, and Servicing Batteries Carefully 320
Using Battery Charger 321
Using Booster Batteries—24-Volt System 323
Replacing Batteries 324
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 324
Circuit Breakers 325
Replacing Fuses 326
Welding on Machine 329
Keep Electronic Control Unit Connectors Clean 329
Checking and Adjusting Cylinder Ball and Socket Clearances 330
Checking Draft Ball Pivot Clearance 330
Replacing Front and Midmount Scarifier Shank 331
Replacing Rear Scarifier Shank 331
Replacing Front, Midmount, and Rear Scarifier Teeth 331
Replacing Ripper Teeth 332
Fluid Sampling Test Ports 332
Keep ROPS Installed Properly 332
Remove and Install Halogen Bulbs 333
Hardware Torque Specifications 333
Unified Inch Bolt and Screw Torque Values 334
Metric Bolt and Screw Torque Values 335
Miscellaneous—Operational Checkout 336
Operational Checkout 336
Diagnostic Trouble Code Check 336
Ignition OFF, Engine OFF Checks 336
Ignition ON, Engine OFF Checks 339
Ignition ON, Engine ON Checks 347
Miscellaneous—Troubleshooting 367
Troubleshooting Procedure 367
Engine 368
Battery 372
Hydrostatic Front Wheel Drive 373
Transmission and Hydraulic Related 374
Park Brake 375
Differential 376
Hydraulic System 377
Steering System 378
Service Brake 378
Air Conditioning System 379
Heater System 380
Software Update 380
Miscellaneous—Storage 381
Prepare Machine for Storage 381
Monthly Storage Procedure 382
Preparing Engine for Long-Term Storage 383
Removing Engine From Long-Term Storage 384
Miscellaneous—Machine Numbers 385
Record Product Identification Number (PIN) 385
Record Engine Serial Number 385
Record Transmission Serial Number 385
Record Hydraulic Pump Serial Number 386
Keep Proof of Ownership 386
Keep Machines Secure 386
Miscellaneous—Specifications 387
Engine Specifications 387
Machine Specifications 388
Machine Specifications (European Union and United Kingdom Only) 392
Drain and Refill Capacities 395
Fluorinated Greenhouse Gas 395
Eurasian Economic Union 396
EU Declaration of Conformity 397
UK Declaration of Conformity 398
Machine Design Life 399
Page Number 33
Section 1-1 39
Section 1-2 40
Section 1-3 51
Section 1-4 58
Section 1-5 64
Section 2-1 79
Section 2-2 118
Section 2-3 180
Section 3-1 223
Section 3-2 241
Section 3-3 251
Section 3-4 265
Section 3-5 268
Section 3-6 275
Section 3-7 277
Section 3-8 279
Section 3-9 290
Section 3-10 295
Section 3-11 305
Section 3-12 311
Section 3-13 312
Section 4-1 315
Section 4-2 336
Section 4-3 367
Section 4-4 381
Section 4-5 385
Section 4-6 387

S.V 04/24