John Deere 620G & 622G Graders Operator’s Manual OMT429554X19 PDF

Description

John Deere 620G & 622G Motor Graders Operator’s Manual OMT429554X19 – PDF DOWNLOAD

• Part Number (P/N): OMT429554X19_14
• Language: English
• Division: Construction
• Product Lines: Motor Graders
• Publication Type: Operator’s Manuals
• Associated Models: 620G, 622G
• Serial Number Ranges:
  • 620G:
    • Version C: 1BZ620G_ _ _C000001—
    • Version D: 1BZ620G_ _ _D000001—
  • 622G:
    • Version C: 1BZ622G_ _ _C000001—
    • Version D: 1BZ622G_ _ _D000001—

TABLE OF CONTENTS:

John Deere 620G & 622G Motor Graders Operator’s Manual OMT429554X19 – PDF DOWNLOAD

620G and 622G Motor Graders 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 32
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 33
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 34
Stay Clear of Moving Parts 34
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 35
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 36
High Debris Applications 36
Prevent Fires, Clean Debris From Machine 37
In Case of Machine Fire 37
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 39
Clean Debris from Machine 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 43
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 44
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 45
Travel Safely 45
Prevent Acid Burns 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park And Prepare For Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 47
Service Accumulator Systems Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Service Tires Safely 49
Use Proper Lifting Equipment 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 61
Primary Display Unit (PDU) Functions 61
Sealed Switch Module (SSM) 68
Sealed Switch Module (SSM) Functions 69
Using the Seat Belt 71
Front Console 71
Adjusting Front Console 72
Engine Speed Control and 6WD Switches 73
Levers 74
Pedals 75
Lights 75
Heating and Fan Controls 77
Fire Extinguisher Mounting Location 77
Opening Side Windows—If Equipped 78
Cab Door Release 79
Adjusting Mechanical Seat—If Equipped 80
Adjusting Premium Seat—If Equipped 81
12-Volt Auxiliary Power Outlet 82
Radio—If Equipped 83
Operation—Operating the Machine 85
Before Starting Work 85
Inspect Machine Daily Before Starting 85
Check Instruments Before Starting 86
Battery Disconnect Switch 87
Engine Break-In Period 87
Starting the Engine 88
Operator Ability 89
Cold Weather Starting 89
Using Coolant Heater—If Equipped 89
Using Hydraulic Pump Soft Start Valve 90
Check Instruments After Starting 90
Service ADVISOR™ Remote (SAR) Software Delivery Process 90
Stopping the Engine 91
Operating in Water and Mud 91
Driving Up a Steep or Slippery Slope 92
Secondary Steering—If Equipped 92
Emergency Stopping 92
Engine Speed Control Operation 93
6WD Operation—If Equipped 93
Precision Mode Operation—If Equipped 95
Operation on a Grade 95
Transmission Control Operation 96
Hydraulic Control Lever Operation 96
Using Differential Lock 101
Disengaging and Engaging Saddle Lock Pin 103
Moving Blade to Bank Position 105
Parking the Machine 106
Transmission—Limp Home 106
Transmission Operation 107
Front and Rear Cameras—If Equipped 109
Tire Changing Tip 109
Lifting the Machine 110
Loading Machine for Transport 111
Recovery Procedure 114
Operation—Monitor Operation 115
Primary Display Unit (PDU) 115
Main Menu 116
Main Menu—Display Settings 117
Main Menu—Camera—If Equipped 117
Main Menu—Calibrations—Transmission 118
Main Menu—Calibrations—6WD 118
Main Menu—Calibrations—Articulation Angle 119
Main Menu—Calibrations—Steering Angle 119
Main Menu—Calibrations—Cylinders 119
Main Menu—Economy (ECO) Mode 119
Main Menu—Security 120
Main Menu—Machine Setup 121
Main Menu—Diagnostics 122
Main Menu—Machine Fan 124
Main Menu—Job Timer 124
Main Menu—About 125
Main Menu—Software Update 126
Maintenance—Machine 127
Required Emission-Related Information 127
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 127
Diesel Fuel 128
Lubricity of Diesel Fuel 128
Handling and Storing Diesel Fuel 129
Biodiesel Fuel 130
Supplemental Diesel Fuel Additives 131
Testing Diesel Fuel 131
Fuel Filters 131
Minimizing the Effect of Cold Weather on Diesel Engines 132
Diesel Engine Break-In™ Oil 133
Diesel Engine Oil — Tier 2 and Stage II 134
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 135
Diesel Engine Oil — Tier 3 and Stage IIIA 136
Engine Oil and Filter Service Intervals 137
Diesel Engine Oil Service Interval for Operation at High Altitude 138
Oil Filters 138
Hydraulic Oil 139
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 140
Grease with Molybdenum Disulfide 140
Alternative and Synthetic Lubricants 141
Mixing of Lubricants 141
Lubricant Storage 141
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 142
Water Quality for Mixing with Coolant Concentrate 143
Operating in Warm Temperature Climates 143
Testing Coolant Freeze Point 144
Disposing of Coolant 144
Maintenance—Periodic Maintenance 145
Engine Identification 145
Service Machine at Specified Intervals 145
Check the Hour Meter Regularly 146
Fuel Tank 146
Prepare Machine for Maintenance 146
Locking Machine Frame 147
Locking Front Wheels 147
Service Doors 148
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 149
Service Intervals 150
Required Parts 152
Maintenance Legend 153
Maintenance—As Required 154
Clean Cooler Cores 154
Clean and Tighten Battery Terminals 156
Clean Battery Compartment 156
Replace Cab Fresh Air and Cab Recirculation Filters 157
Lubricate Circle Pinion (Standard Circle) 157
Check Tire Pressure 158
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 159
Check Blade Lift Cylinder Sockets 159
Blade Side Shift Wear Insert Adjustment 160
Lubricate Saddle Locking Pin Holes 160
Inspect Accessory Belt and Belt Tensioner Spring 161
Drain Fuel Tank Sump 162
Drain Primary Fuel Filter and Water Separator 162
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 163
Replace Engine Air Intake Filter Elements 164
Check Camera—If Equipped 165
Transmission Control Unit Calibration 165
6WD Controller Calibration—If Equipped 165
Maintenance—Every 10 Hours or Daily 166
Check Hydraulic Tank Oil Level 166
Check Transmission Oil Level 166
Check Engine Oil Level 167
Check Engine Coolant Surge Tank Level 168
Maintenance—Every 50 Hours 169
Lubricate Frame Hinge Pivots 169
Lubricate Draft Frame Ball 169
Lubricate Dozer Blade—If Equipped 170
Lubricate Front Axle Oscillation Pin 170
Lubricate Front Axle Lean Pivot Casting Pins 171
Lubricate Front Axle Lean Bar Pivot 171
Lubricate Front Axle Steering Pin 172
Lubricate Tie Rod Ends 172
Lubricate Steering Cylinders 173
Lubricate Midmount Scarifier—If Equipped 173
Lubricate Lift Cylinders 174
Lubricate Circle Side Shift Cylinder 174
Lubricate Saddle Locking Pin 174
Maintenance—Initial Service—250 Hours 175
Drain and Refill Engine Oil and Replace Filter 175
Drain and Refill Engine Oil (Quick Service)—If Equipped 176
Maintenance—Every 250 Hours 177
Check Hybrid Battery Electrolyte Level—If Equipped 177
Take Engine Oil Sample 178
Maintenance—Initial Service—500 Hours 179
Replace Transmission Oil Filter 179
Replace Axle Oil Filter 179
Maintenance—Every 500 Hours 180
Drain and Refill Engine Oil and Replace Filter 180
Drain and Refill Engine Oil (Quick Service)—If Equipped 181
Check Tandem Oil Level 182
Lubricate Tandem Pivots 182
Check Circle Gear Case Oil Level (Standard Circle) 183
Check Brake Accumulator 183
Replace Final Fuel Filter 184
Replace Primary Fuel Filter and Water Separator 185
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 186
Check Axle Oil Level 187
Check 6WD Hub Oil Level—If Equipped 187
Take Fluid Samples 187
Maintenance—Every 1000 Hours 188
Drain and Refill 6WD Hub Oil—If Equipped 188
Adjust Front Wheel Bearings—Standard Axle Only 189
Check Engine Air Intake Hoses 189
Check Coolant Condition 190
Replace Fuel Tank Breather 190
Maintenance—Every 2000 Hours 191
Drain and Refill Axle Oil 191
Drain and Refill Transmission Oil 192
Drain and Refill Transmission Oil (Quick Service)—If Equipped 193
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 194
Drain and Refill Circle Gear Case Oil (Standard Circle) 195
Check and Adjust Engine Valve Lash 195
Replace Axle Oil Filter 195
Replace Hydraulic Oil Filter 196
Replace Transmission Oil Filter 197
Replace 6WD Hydraulic Oil Filter—If Equipped 197
Clean Engine Crankcase Ventilation Tube 198
Maintenance—Every 4000 Hours 199
Drain and Refill Hydraulic Tank Oil 199
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 201
Drain and Refill Tandem Oil 202
Clean Transmission Pump Inlet Screen 203
Maintenance—Every 4500 Hours 204
Replace Engine Crankshaft Damper 204
Maintenance—Every 6000 Hours 205
Drain and Refill Cooling System 205
Drain and Refill Cooling System (Quick Service)—If Equipped 206
Miscellaneous—Machine 207
Clean Machine Regularly 207
Inspect Seat Belt 207
Replacing Seat Belt 208
Bleeding Service Brake 209
Bleed Fuel System 209
Check Fuel Tank Vent Hose 210
Clean Cab Drains 210
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 210
Do Not Service Control Valves, Cylinders, Pumps, or Motors 210
Precautions for Alternator and Regulator 211
Handling, Checking, and Servicing Batteries Carefully 211
Using Battery Charger 213
Using Booster Batteries—24-Volt System 215
Removing and Replacing Batteries 216
JDLink Machine Monitoring System (MMS)—If Equipped 216
Circuit Breakers 217
Replacing Fuses 217
Welding On Machine 220
Keep Electronic Control Unit Connectors Clean 220
Checking and Adjusting Cylinder Ball and Socket Clearances 221
Checking Draft Ball Pivot Clearance 221
Replacing Front and Midmount Scarifier Shank 222
Replacing Front Midmount and Rear Scarifier Teeth 222
Replacing Rear Scarifier Shank 222
Replacing Ripper Teeth 223
Fluid Sampling Test Ports—If Equipped 223
Keep ROPS Installed Properly 223
Remove and Install Halogen Bulbs 224
Hardware Torque Specifications 225
Unified Inch Bolt and Screw Torque Values 225
Metric Bolt and Screw Torque Values 226
Miscellaneous—Operational Checkout 227
Operational Checkout 227
Miscellaneous—Troubleshooting 248
Troubleshooting Procedure 248
Engine 249
Battery 252
Hydrostatic Front Wheel Drive 253
Transmission and Hydraulic Related 254
Park Brake 255
Differential 255
Hydraulic System 256
Steering System 256
Service Brake 257
Air Conditioning System 257
Heater System 258
Software Update 258
Miscellaneous—Storage 259
Prepare Machine for Storage 259
Monthly Storage Procedure 260
Miscellaneous—Machine Numbers 261
Record Product Identification Number (PIN) 261
Record Engine Serial Number 261
Record Transmission Serial Number 261
Record Hydraulic Pump Serial Number 262
Keep Proof of Ownership 262
Keep Machines Secure 262
Miscellaneous—Specifications 263
Engine Specifications 263
Machine Specifications 264
Drain and Refill Capacities 268
Eurasian Economic Union 268
Machine Design Life 268
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 41
Section 1-4 47
Section 1-5 50
Section 2-1 61
Section 2-2 85
Section 2-3 115
Section 3-1 127
Section 3-2 145
Section 3-3 154
Section 3-4 166
Section 3-5 169
Section 3-6 175
Section 3-7 177
Section 3-8 179
Section 3-9 180
Section 3-10 188
Section 3-11 191
Section 3-12 199
Section 3-13 204
Section 3-14 205
Section 4-1 207
Section 4-2 227
Section 4-3 248
Section 4-4 259
Section 4-5 261
Section 4-6 263

S.V 04/24