John Deere 624 P 4WD Loader Operator’s Manual OMT453607X019 PDF

Description

John Deere 624 P 4WD Loader Operator’s Manual OMT453607X019 – PDF DOWNLOAD

• Part Number (P/N): OMT453607X019_04
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Model: 624 P
• Serial Number Range: 1DW624PA_ _L_10283—18489

TABLE OF CONTENTS:

John Deere 624 P 4WD Loader Operator’s Manual OMT453607X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
High Debris Applications 41
Clean Debris from Machine 41
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Prepare for Emergencies 43
Exhaust Filter Ash Handling and Disposal 43
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Use Special Care When Operating Loader 50
Avoid Power Lines 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 68
Levers—Two Function Hydraulic Control 68
Levers—Three Function Hydraulic Control 69
Levers—Four Function Hydraulic Control 70
Levers—Five or Six Function Hydraulic Control 70
Pedals 71
Sealed Switch Module (SSM) Functions 72
Primary Display Unit (PDU) Functions 77
Horn Button 85
Turn Signals 85
Power Adjustable Mirrors—If Equipped 86
Dome Light 86
Air Conditioner and Heater Operation 87
Counter Switch—If Equipped 88
Radio—If Equipped 89
Auxiliary Power Supply 93
Opening and Securing Side Door 94
Opening Side Window (Alternative Exit) 95
Using the Seat Belt 95
Seat Adjustment 96
Fire Extinguisher Mounting Location 98
Operation—Operating the Machine 99
Before Starting Work 99
Operator Ability 99
Inspect Machine Daily Before Starting 100
Check Instruments Before Starting 101
Security System 102
Battery Disconnect Switch 102
Engine Break-In Period 103
Starting the Engine 104
Cold Start Aid—Block Heater—If Equipped 106
Cold Start Aid—Glow Plug 106
Cold Weather Warm-Up 107
Required Machine Stop Warning 107
Park Brake Switch 109
Shifting the Transmission 110
Operating in Water and Mud 111
Driving Up a Steep or Slippery Slope 111
Automatic Idle and Automatic Shutdown 112
Turbocharger Cool Down 112
Stopping the Engine 113
Joystick Bucket and Boom Control 114
Two Lever Bucket and Boom Control 116
Auxiliary Control 117
Ride Control—If Equipped 118
Secondary Steering—If Equipped 120
Differential Lock Operation 121
Throttle Lock—If Equipped 123
Service ADVISOR™ Remote (SAR) Software Delivery Process 124
Exhaust Filter 125
Selective Catalytic Reduction (SCR) System Overview 127
US EPA Qualified Emergency Use — SCR Derate Override Option 129
EU Qualified Emergency Use — SCR Derate Override Option 130
Rear Camera and Radar Object Detection (ROD) System—If Equipped 131
Counter Switch Operation—If Equipped 134
Embedded Payload Scale—If Equipped 135
Boom Height Kickout Adjustment 139
Return-to-Carry Adjustment 139
Return-to-Dig Adjustment 140
Operating Loader Coupler—If Equipped 140
Using the Loader Bucket 141
Backdragging 142
Fork Attachment 143
Parking the Machine 145
Loading Machine for Transport 147
Towing—Recovery Procedure 150
Lifting the Machine 152
Operation—Monitor Operation 153
Aftertreatment Indicators Overview 153
Primary Display Unit (PDU) 154
Main Menu 155
Main Menu—Display Settings 156
Main Menu—Diagnostics 157
Main Menu—Exhaust Filter 159
Main Menu—Exhaust Filter Auto Cleaning 160
Main Menu—Exhaust Filter Parked Cleaning 161
Main Menu—Exhaust Filter Emergency Override 162
Main Menu—Software Update 162
Main Menu—Calibrations—Electro-Hydraulic Valves 163
Main Menu—Calibrations—Implement Control Levers 164
Main Menu—Calibrations—Loader Position Sensors 165
Main Menu—Calibrations—Loader Linkage 165
Main Menu—Calibrations—Transmission Clutches 166
Main Menu—Calibrations—Brake Pedal 167
Main Menu—Machine Setup 168
Main Menu—Security 173
Main Menu—Machine Fan 175
Main Menu—Fuel Consumption 176
Main Menu—About 177
Main Menu—Job Timer 177
Main Menu—Camera—If Equipped 178
Main Menu—Payload Weighing—If Equipped 179
Main Menu—Attachments—If Equipped 180
Maintenance—Machine 181
Required Emission-Related Information 181
Alternative and Synthetic Lubricants 181
Lubricant Storage 181
Mixing of Lubricants 181
Hydraulic Oil 182
Diesel Fuel 183
Diesel Fuel Specifications 183
Lubricity of Diesel Fuel 184
Handling and Storing Diesel Fuel 184
Biodiesel Fuel 185
Testing Diesel Fuel 186
Supplemental Diesel Fuel Additives 186
Fuel Filters 186
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 187
Refilling Diesel Exhaust Fluid (DEF) Tank 188
Testing Diesel Exhaust Fluid (DEF) 189
Storing Diesel Exhaust Fluid (DEF) 189
Disposal of Diesel Exhaust Fluid (DEF) 190
Minimizing the Effect of Cold Weather on Diesel Engines 191
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 192
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 193
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 194
Diesel Engine Oil Service Interval for Operation at High Altitude 194
Oil Filters 195
Transmission, Park Brake, and Axle Oil 195
Grease with Molybdenum Disulfide 196
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 197
Water Quality for Mixing with Coolant Concentrate 198
Operating in Warm Temperature Climates 198
Testing Coolant Freeze Point 199
Disposing of Coolant 199
Maintenance—Periodic Maintenance 200
Service Machine at Specified Intervals 200
Check the Hour Meter Regularly 200
Prepare Machine for Maintenance 201
Frame Locking Bar 202
Locking Loader Boom 203
Engine Service Doors and Side Shields 203
Cooling System Doors 204
Fuel Tank 205
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 205
Service Intervals 206
Required Parts 208
Maintenance—As Required 210
Check Windshield Washer Fluid Level 210
Check and Clean Cab Air Precleaner Housing—If Equipped 211
Check and Clean Heating and Air Conditioner Housing 212
Inspect Tires and Check Pressure 213
Tire Pressures 214
Check Wheel Bolt Torque 216
Inspect Engine Air Cleaner Elements 217
Inspect Serpentine Belt 218
Clean Cooler Cores 219
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 221
Drain Water From Primary Fuel Filter With Water Separator 222
Service Exhaust Filter 223
Drain, Flush, and Refill Fuel Tank 224
Check Cab Recirculation Air Filter 225
Check Cab Fresh Air Filter 226
Clean Hydraulic Pump Case Drain In-Line Screen 227
Clean Hydraulic Cooler Return Circuit To Tank In-Line Screen 229
Clean Debris From Coupler Lock Cylinder—If Equipped 231
Lubricate Cab Door Hinges 233
Clean and Tighten Battery Terminals 234
Maintenance—Every 10 Hours or Daily 235
Clean Air Cleaner Dust Unloader Valve 235
Check Coolant Level at Surge Tank 236
Check Engine Oil Level 237
Check Hydraulic System Oil Level 237
Check Transmission Oil Level 238
Maintenance—Every 100 Hours 239
Lubricate Loader Linkage and Cylinder Pivots 239
Lubricate Coupler Lock Pins—If Equipped 245
Maintenance—Initial Service—250 Hours 246
Replace Axle Oil Filters 246
Maintenance—Every 250 Hours 247
Take Engine Oil Sample 247
Maintenance—Every 500 Hours 248
Lubricate Driveline Upper and Lower Sliding Joints 248
Lubricate Front and Rear Axle Shaft Seals 249
Check Hybrid Battery Electrolyte Level—If Equipped 250
Replace Hydraulic Reservoir Breather Filter 252
Check Front and Rear Axle Oil Level 253
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 254
Take Fluid Samples 254
Drain and Refill Engine Oil and Replace Filter 255
Replace Primary Fuel Filter 256
Replace In-Line Fuel Filter 256
Replace Final Fuel Filter 257
Check Park Brake Oil Level 257
Lubricate Front and Rear Shaft Seals on Park Brake 258
Check Ride Control Accumulator—If Equipped 259
Maintenance—Every 1000 Hours 260
Replace Air Cleaner Dust Unloader Valve 260
Replace Engine Air Cleaner Elements 261
Replace Fuel Tank Breather Filter 261
Check Coolant Condition 262
Replace Axle Oil Filters 262
Lubricate Frame Hinge Pivots 263
Drain and Refill Park Brake Oil 263
Maintenance—Every 2000 Hours 264
Drain and Refill Front and Rear Axle Oil 264
Replace Open Crankcase Ventilation (OCV) Filter 265
Check and Adjust Engine Valve Lash 265
Drain and Refill Transmission Oil and Replace Filter 266
Rerun Transmission Clutch Calibration 267
Maintenance—Every 4000 Hours 268
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 268
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 269
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 270
Replace Hydraulic System Return Filter 271
Drain, Flush, and Refill Hydraulic System Oil 272
Clean Hydraulic System Fill Strainer 274
Maintenance—Every 5000 Hours 275
Check Driveline Damper for Cracks 275
Maintenance—Every 6000 Hours 276
Drain Cooling System 276
Cooling System Fill and Deaeration Procedure 277
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 278
Miscellaneous—Machine 279
Check Air Inlet Cover—If Equipped 279
Bleed Fuel System 279
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 279
Do Not Service Control Valves, Cylinders, Pumps, or Motors 279
Precautions for Alternator and Regulator 280
Clean Machine Regularly 280
Handling, Checking, and Servicing Batteries Carefully 281
Using Battery Charger 282
Using Booster Batteries—24-Volt System 284
Replacing Batteries 285
Welding On Machine 286
Keep Electronic Control Unit Connectors Clean 286
JDLink Machine Monitoring System (MMS)—If Equipped 286
Replacing Fuses 287
Remove and Install Halogen Bulbs 291
Remove and Install Light-Emitting Diode (LED) Lights 292
Fluid Sampling Test Ports—If Equipped 293
Service Recommendations for Snap-To-Connect® (STC) Fittings 294
Keep ROPS Installed Properly 295
Verified Anchor Point Information 295
External Service Brake Inspection 296
Inspect Seat Belt 297
Replacing Seat Belt 298
Replacing Bucket Teeth—TK Series 299
Servicing Air Conditioning System 299
Hardware Torque Specifications 299
Unified Inch Bolt and Screw Torque Values 300
Metric Bolt and Screw Torque Values 301
Miscellaneous—Operational Checkout 302
Operational Checkout 302
Diagnostic Trouble Code (DTC) Check 302
Operational Checks—Ignition Off, Engine Off Checks 302
Operational Checks—Ignition On, Engine Off Checks 303
Operational Checks—Ignition On, Engine On Checks 310
Miscellaneous—Troubleshooting 331
Troubleshooting Procedure 331
Engine 332
Transmission 337
Differential and Axle 339
Service Brake 340
Driveline 341
Park Brake 341
Hydraulic System 342
Steering 345
Air Conditioning System 346
Heater System 347
Software Update 348
Attachment Recognition 349
Miscellaneous—Storage 350
Prepare Machine for Storage 350
Monthly Storage Procedure 351
Preparing Engine for Long-Term Storage 352
Removing Engine From Long-Term Storage 353
Miscellaneous—Machine Numbers 354
Record Product Identification Number (PIN) 354
Record Engine Serial Number 354
Record Transmission Serial Number 354
Record Hydraulic Pump Serial Number 355
Record Front and Rear Axle Housing Serial Numbers 355
Keep Proof of Ownership 355
Keep Machines Secure 356
Miscellaneous—Specifications 357
Engine Specifications 357
Drain and Refill Capacities 357
Standard Z-Bar Specifications 358
High Lift Z-Bar Specifications 361
High Lift Plus Z-Bar Specifications 364
Tool Carrier Specifications 367
Travel Speeds 369
Eurasian Economic Union 369
Machine Design Life 369
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 45
Section 1-4 53
Section 1-5 58
Section 2-1 68
Section 2-2 99
Section 2-3 153
Section 3-1 181
Section 3-2 200
Section 3-3 210
Section 3-4 235
Section 3-5 239
Section 3-6 246
Section 3-7 247
Section 3-8 248
Section 3-9 260
Section 3-10 264
Section 3-11 268
Section 3-12 275
Section 3-13 276
Section 4-1 279
Section 4-2 302
Section 4-3 331
Section 4-4 350
Section 4-5 354
Section 4-6 357

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