John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

Description

John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)

• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
• RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual.
• The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period.
• In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action

TABLE OF CONTENTS:

John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

Contents……………………………………………………………………. 5
Safety—Safety Features……………………………………………………. 9
Safety Features………………………………………………………. 9
Safety—General Precautions………………………………………………… 10
Recognize Safety Information…………………………………………… 10
Follow Safety Instructions…………………………………………….. 10
Operate Only If Qualified……………………………………………… 10
Wear Protective Equipment……………………………………………… 11
Avoid Unauthorized Machine Modifications………………………………… 11
Add Cab Guarding For Special Uses………………………………………. 11
Inspect Machine………………………………………………………. 12
Stay Clear Of Moving Parts…………………………………………….. 12
Avoid High-Pressure Fluids…………………………………………….. 12
Beware Of Exhaust Fumes……………………………………………….. 13
Prevent Fires………………………………………………………… 13
Prevent Battery Explosions…………………………………………….. 13
Handle Chemical Products Safely………………………………………… 14
Dispose of Waste Properly……………………………………………… 14
Prepare for Emergencies……………………………………………….. 14
Safety—Operating Precautions………………………………………………. 15
Use Steps And Handholds Correctly………………………………………. 15
Start Only From Operator’s Seat………………………………………… 15
Use And Maintain Seat Belt…………………………………………….. 15
Prevent Unintended Machine Movement…………………………………….. 16
Avoid Work Site Hazards……………………………………………….. 16
Use Special Care When Operating Loader………………………………….. 17
Keep Riders Off Machine……………………………………………….. 17
Avoid Backover Accidents………………………………………………. 18
Avoid Machine Tip Over………………………………………………… 18
Operating on Slopes…………………………………………………… 19
Operating Or Traveling On Public Roads………………………………….. 19
Inspect and Maintain ROPS……………………………………………… 20
Add And Operate Attachments Safely……………………………………… 20
Safety—Maintenance Precautions…………………………………………….. 21
Park And Prepare For Service Safely…………………………………….. 21
Service Cooling System Safely………………………………………….. 21
Remove Paint Before Welding or Heating………………………………….. 22
Make Welding Repairs Safely……………………………………………. 22
Drive Metal Pins Safely……………………………………………….. 23
Safety—Safety Signs………………………………………………………. 24
Safety Signs…………………………………………………………. 24
Operation—Operator’s Station………………………………………………. 26
Levers………………………………………………………………. 26
Pedals………………………………………………………………. 27
Deluxe Monitor Panel (Earlier Machines)…………………………………. 28
Deluxe Monitor Panel Functions (Earlier Machines)………………………… 29
Deluxe Monitor Panel (Later Machines)…………………………………… 32
Deluxe Monitor Panel Functions (Later Machines)………………………….. 33
Console Switches and Accessories (Later Machines—Single Lever Design)………. 36
Console Switch and Accessory Functions (Later Machines—Single Lever Design)…. 37
Console Switches and Accessories (Later Machines—Two Lever Design)…………. 39
Console Switch and Accessory Functions (Later Machines—Two Lever Design)……. 40
Monitor Display Unit………………………………………………….. 42
Monitor Display Unit—Accessory Menu…………………………………….. 43
Normal Display……………………………………………………. 43
Clutch Cut-Off (A 01)……………………………………………… 45
Quick Shift Mode (A 02)……………………………………………. 48
Auto Mode to First (A 03)………………………………………….. 50
Job Timer Mode (A 04)……………………………………………… 51
Stop Watch Mode (A 05)…………………………………………….. 51
0.1 Hour Meter Mode (A 06)…………………………………………. 52
Metric Units Mode (A 07)…………………………………………… 52
Monitor Display Unit—User Diagnostics Menu………………………………. 53
Service Codes (d 01)………………………………………………. 53
Continuity Check (d 02)……………………………………………. 55
Battery Monitor (d 03)…………………………………………….. 57
Engine Sensors (d 04)……………………………………………… 58
Transmission Sensors (d 05)………………………………………… 61
Hydraulic Sensors (d 06)…………………………………………… 63
Fuel Sensor (d 07)………………………………………………… 65
(d08)-Not Used……………………………………………………. 66
Machine I.D. Mode (d 10)…………………………………………… 66
Horn Button………………………………………………………….. 72
Turn Signals…………………………………………………………. 72
Air Conditioning Controls……………………………………………… 73
Air Flow Knob………………………………………………………… 74
Adjusting Steering Wheel Tilt………………………………………….. 74
Opening and Securing Side Door…………………………………………. 74
Opening Side Window/Secondary Exit……………………………………… 76
Opening Rear Side Window………………………………………………. 76
Adjusting Seat……………………………………………………….. 77
Seat Belt……………………………………………………………. 78
Operation—Operating the Machine……………………………………………. 79
Inspect Machine Daily Before Starting…………………………………… 79
Check Instruments Before Starting………………………………………. 80
Starting the Engine…………………………………………………… 80
Starting Fluid—If Equipped (Cold Weather Starting Aid)……………………. 82
Battery……………………………………………………………… 84
Using Booster Batteries—24 Volt System………………………………. 84
Engine Air Heater—If Equipped………………………………………….. 85
Using Coolant Heater—If Equipped……………………………………….. 85
Warm-Up……………………………………………………………… 86
Cold Weather Warm-Up………………………………………………….. 86
Neutral Lock…………………………………………………………. 86
Shifting the Transmission……………………………………………… 87
Park Brake Switch…………………………………………………….. 88
Boom and Bucket Control Lever—One Lever Design…………………………… 89
Boom and Bucket Control Lever………………………………………….. 90
Two Lever Design………………………………………………….. 90
Quick Shift Switch……………………………………………………. 91
Ride Control Switch—Earlier Machines (If Equipped)……………………….. 92
Ride Control—Later Machines (If Equipped)……………………………….. 94
Secondary Steering—If Equipped…………………………………………. 95
Differential Lock Switch………………………………………………. 96
Boom Height Kickout Adjustment…………………………………………. 96
Return-to-Carry Kickout Adjustment……………………………………… 97
Return-To-Dig Adjustment (S.N. —574603)…………………………………. 98
Return-To-Dig Adjustment (S.N. 574603— )…………………………………100
Fork Attachment……………………………………………………….102
Parking the Machine……………………………………………………104
Loading Machine on a Trailer……………………………………………105
Towing Procedure………………………………………………………107
Lifting the Machine……………………………………………………109
Maintenance—Machine……………………………………………………….110
Diesel Fuel…………………………………………………………..110
Low Sulfur Diesel Fuel Conditioner………………………………………110
Dieselscan Fuel Analysis……………………………………………….111
Handling and Storing Diesel Fuel………………………………………..111
Alternative And Synthetic Lubricants…………………………………….111
Diesel Engine Break-In Oil……………………………………………..112
Diesel Engine Oil……………………………………………………..113
Transmission, Hydraulic System, Park Brake, and Differential Oil……………114
Grease……………………………………………………………….115
Diesel Engine Coolant………………………………………………….116
Maintenance—Periodic Maintenance……………………………………………117
Service Your Machine at Specified Intervals………………………………117
Check the Monitor Display Unit Regularly…………………………………117
Opening Engine Side Shields and Service Doors…………………………….118
Locking Machine Frame………………………………………………….119
Boom Lock…………………………………………………………….120
Opening Grille Door……………………………………………………121
Fuel Tank…………………………………………………………….121
Check Windshield Washer Fluid Level……………………………………..121
Maintenance and Repair Record Keeping System……………………………..122
OILSCAN PLUS®, COOLSCAN PLUS®, and 3-Way Coolant Test Kit………………….123
Service Intervals……………………………………………………..124
Maintenance—As Required……………………………………………………126
Check Tire Pressure……………………………………………………126
Tire Pressures………………………………………………………..127
Tighten Wheel Retainer Cap Screws……………………………………….127
Check Fire Extinguisher—If Equipped……………………………………..128
Clean or Replace Air Cleaner Elements……………………………………129
Check Air Inlet Cover………………………………………………….129
Inspect Serpentine Belt………………………………………………..130
Drain Fuel Tank Sediment……………………………………………….131
Drain and Clean Primary Fuel Filter……………………………………..132
Maintenance—Every 10 Hours or Daily…………………………………………133
Check Recovery Tank Coolant Level……………………………………….133
Clean Air Cleaner Dust Unloader Valve……………………………………133
Check Engine Oil Level…………………………………………………134
Check Hydraulic Oil Level………………………………………………135
Check Transmission Oil Level……………………………………………136
Maintenance—After First 100 Hours…………………………………………..137
Change Engine Break-In Oil and Replace Filter…………………………….137
Change Transmission Oil………………………………………………..139
Replace Transmission Oil Filter…………………………………………141
Maintenance—Every 100 Hours………………………………………………..143
Grease Loader Linkage and Cylinder Pivots………………………………..143
Grease Front Steering Cylinder Pivots……………………………………145
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots……………..145
Check Cab Fresh Air Filter—If Equipped With Cab…………………………..145
Check Cab Recirculating Air Filter—If Equipped With Cab……………………148
Maintenance—Every 250 Hours………………………………………………..149
Grease Front Driveline Sliding Joint…………………………………….149
Check Receiver Dryer Moisture Indicator………………………………….150
Check Radiator Coolant Level……………………………………………150
Change Engine Oil and Replace Filter…………………………………….151
Maintenance—Every 500 Hours………………………………………………..153
Lubricate Upper and Lower Drive Line Sliding Joints……………………….153
Check Air Intake Hoses…………………………………………………154
Check Battery Electrolyte Level and Terminals…………………………….155
Replace Primary Fuel Filter…………………………………………….157
Replace Final Fuel Filter………………………………………………157
Replace Hydraulic System Return Filter…………………………………..158
Grease Rear Oscillating Support Cover……………………………………158
Replace Hydraulic Reservoir Breather Filter………………………………159
Replace Transmission Oil Filter…………………………………………160
Check Park Brake Oil Level……………………………………………..162
Check Front and Rear Differential Oil Level………………………………163
Maintenance—Every 1000 Hours……………………………………………….164
Clean Engine Crankcase Vent Tube………………………………………..164
Replace Air Cleaner Dust Unloader Valve………………………………….164
Replace Air Cleaner Elements……………………………………………164
Check Coolant…………………………………………………………165
Check Radiator Hoses…………………………………………………..166
Change Transmission Oil………………………………………………..167
Grease Frame Hinge Pivots………………………………………………169
Check Park Brake………………………………………………………170
Change Park Brake Oil………………………………………………….171
Maintenance—Every 2000 Hours……………………………………………….172
Adjust Engine Valve Lash (Clearance)…………………………………….172
Maintenance—Every 3000 Hours……………………………………………….173
Change Hydraulic System Oil…………………………………………….173
Clean Hydraulic System Strainer…………………………………………174
Change Front and Rear Differential Oil…………………………………..175
Clean Axle Differential Recirculation Screen……………………………..176
Miscellaneous—Machine……………………………………………………..177
Draining the Cooling System…………………………………………….177
Filling the Cooling System……………………………………………..178
Replacing Engine Vibration Damper……………………………………….179
Adjusting Pilot Controller Tower………………………………………..180
Checking Fuel Tank Vent Hose……………………………………………180
Bleeding Fuel System…………………………………………………..181
Precautions for Alternator and Regulator…………………………………181
Handling, Checking And Servicing Batteries Carefully………………………182
Replacing Batteries……………………………………………………183
Removing Batteries…………………………………………………….184
Replacing Fuses……………………………………………………….185
Fuse (Blade-Type) Color Codes…………………………………………..187
Replacing Halogen Bulbs………………………………………………..188
Engine Speeds…………………………………………………………189
Checking Neutral Start System…………………………………………..189
Servicing Air Conditioning System……………………………………….190
Welding on Machine…………………………………………………….190
External Service Brake Inspection……………………………………….191
Checking Brake Accumulators…………………………………………….192
Checking Ride Control Accumulator—If Equipped…………………………….193
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and…..195
Service Recommendations For STC®1 Fittings……………………………….196
Do Not Service Control Valves, Cylinders, Pumps or Motors………………….197
Hardware Torque Specifications………………………………………….198
Keep ROPS Installed Properly……………………………………………198
Metric Bolt and Cap Screw Torque Values………………………………….199
Unified Inch Bolt and Cap Screw Torque Values…………………………….200
Miscellaneous—Operational Checkout………………………………………….201
Operational Checkout…………………………………………………..201
Checking and Clearing Diagnostic Trouble Codes From Monitor………………..201
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Engine Off Checks……………………………………………………..203
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Engine Running Checks………………………………………………….205
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Miscellaneous—Troubleshooting………………………………………………214
Troubleshooting Procedure………………………………………………214
Diagnostic Trouble Codes Quick Reference List…………………………….215
Engine……………………………………………………………….218
Diagnose……………………………………………………………..220
Transmission System Malfunctions…………………………………….220
Differential And Axle Malfunctions…………………………………..223
Service Brake Malfunctions………………………………………….224
Drive Line Malfunctions…………………………………………….225
Park Brake Malfunctions…………………………………………….226
Loader Hydraulic System Malfunctions…………………………………227
Steering Malfunctions………………………………………………229
Air Conditioning System………………………………………………..230
Heater System…………………………………………………………232
Miscellaneous—Storage……………………………………………………..233
Prepare Machine For Storage…………………………………………….233
Miscellaneous—Machine Numbers………………………………………………234
Record Product Identification Number (PIN)……………………………….234
Record Engine Serial Number…………………………………………….234
Record Transmission Serial Number……………………………………….234
Record Hydraulic Pump Serial Number……………………………………..234
Record Axle Serial Number………………………………………………235
Miscellaneous—Specifications……………………………………………….236
624H/TC62H Specifications………………………………………………236
624H High Lift Specifications…………………………………………..238
Drain and Refill Capacities—624H/TC62H…………………………………..239
Miscellaneous—Crime Prevention Tips…………………………………………240
Help Prevent Crime…………………………………………………….240
Record Identification Numbers…………………………………………..240
Keep Proof of Ownership………………………………………………..240
Park Indoors Out of Sight………………………………………………240
When Parking Outdoors………………………………………………….241
Reduce Vandalism………………………………………………………241
Report Thefts Immediately………………………………………………242

IMAGES PREVIEW OF THE MANUAL:

JOHN DEERE 624H LOADER & TC62H TOOL CARRIER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V