John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual PDF

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John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

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John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

P/N: OMT195360_NI
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 624H, TC62H, TC 624HLL
Series: H SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 624H Loader & TC62H Tool Carrier Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding For Special Uses 11
Inspect Machine 12
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 13
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps And Handholds Correctly 15
Start Only From Operator’s Seat 15
Use And Maintain Seat Belt 15
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Use Special Care When Operating Loader 17
Keep Riders Off Machine 17
Avoid Backover Accidents 18
Avoid Machine Tip Over 18
Operating on Slopes 19
Operating Or Traveling On Public Roads 19
Inspect and Maintain ROPS 20
Add And Operate Attachments Safely 20
Safety—Maintenance Precautions 21
Park And Prepare For Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Make Welding Repairs Safely 22
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Safety Signs 24
Operation—Operator’s Station 26
Levers 26
Pedals 27
Deluxe Monitor Panel (Earlier Machines) 28
Deluxe Monitor Panel Functions (Earlier Machines) 29
Deluxe Monitor Panel (Later Machines) 32
Deluxe Monitor Panel Functions (Later Machines) 33
Console Switches and Accessories (Later Machines—Single Lever Design) 36
Console Switch and Accessory Functions (Later Machines—Single Lever Design) 37
Console Switches and Accessories (Later Machines—Two Lever Design) 39
Console Switch and Accessory Functions (Later Machines—Two Lever Design) 40
Monitor Display Unit 42
Monitor Display Unit—Accessory Menu 43
Normal Display 43
Clutch Cut-Off (A 01) 45
Quick Shift Mode (A 02) 48
Auto Mode to First (A 03) 50
Job Timer Mode (A 04) 51
Stop Watch Mode (A 05) 51
0 1 Hour Meter Mode (A 06) 52
Metric Units Mode (A 07) 52
Monitor Display Unit—User Diagnostics Menu 53
Service Codes (d 01) 53
Continuity Check (d 02) 55
Battery Monitor (d 03) 57
Engine Sensors (d 04) 58
Transmission Sensors (d 05) 61
Hydraulic Sensors (d 06) 63
Fuel Sensor (d 07) 65
(d08)-Not Used 66
Machine I D Mode (d 10) 66
Horn Button 72
Turn Signals 72
Air Conditioning Controls 73
Air Flow Knob 74
Adjusting Steering Wheel Tilt 74
Opening and Securing Side Door 74
Opening Side Window/Secondary Exit 76
Opening Rear Side Window 76
Adjusting Seat 77
Seat Belt 78
Operation—Operating the Machine 79
Inspect Machine Daily Before Starting 79
Check Instruments Before Starting 80
Starting the Engine 80
Starting Fluid—If Equipped (Cold Weather Starting Aid) 82
Battery 84
Using Booster Batteries—24 Volt System 84
Engine Air Heater—If Equipped 85
Using Coolant Heater—If Equipped 85
Warm-Up 86
Cold Weather Warm-Up 86
Neutral Lock 86
Shifting the Transmission 87
Park Brake Switch 88
Boom and Bucket Control Lever—One Lever Design 89
Boom and Bucket Control Lever 90
Two Lever Design 90
Quick Shift Switch 91
Ride Control Switch—Earlier Machines (If Equipped) 92
Ride Control—Later Machines (If Equipped) 94
Secondary Steering—If Equipped 95
Differential Lock Switch 96
Boom Height Kickout Adjustment 96
Return-to-Carry Kickout Adjustment 97
Return-To-Dig Adjustment (S N —574603) 98
Return-To-Dig Adjustment (S N 574603— ) 100
Fork Attachment 102
Parking the Machine 104
Loading Machine on a Trailer 105
Towing Procedure 107
Lifting the Machine 109
Maintenance—Machine 110
Diesel Fuel 110
Low Sulfur Diesel Fuel Conditioner 110
Dieselscan Fuel Analysis 111
Handling and Storing Diesel Fuel 111
Alternative And Synthetic Lubricants 111
Diesel Engine Break-In Oil 112
Diesel Engine Oil 113
Transmission, Hydraulic System, Park Brake, and Differential Oil 114
Grease 115
Diesel Engine Coolant 116
Maintenance—Periodic Maintenance 117
Service Your Machine at Specified Intervals 117
Check the Monitor Display Unit Regularly 117
Opening Engine Side Shields and Service Doors 118
Locking Machine Frame 119
Boom Lock 120
Opening Grille Door 121
Fuel Tank 121
Check Windshield Washer Fluid Level 121
Maintenance and Repair Record Keeping System 122
OILSCAN PLUS®, COOLSCAN PLUS®, and 3-Way Coolant Test Kit 123
Service Intervals 124
Maintenance—As Required 126
Check Tire Pressure 126
Tire Pressures 127
Tighten Wheel Retainer Cap Screws 127
Check Fire Extinguisher—If Equipped 128
Clean or Replace Air Cleaner Elements 129
Check Air Inlet Cover 129
Inspect Serpentine Belt 130
Drain Fuel Tank Sediment 131
Drain and Clean Primary Fuel Filter 132
Maintenance—Every 10 Hours or Daily 133
Check Recovery Tank Coolant Level 133
Clean Air Cleaner Dust Unloader Valve 133
Check Engine Oil Level 134
Check Hydraulic Oil Level 135
Check Transmission Oil Level 136
Maintenance—After First 100 Hours 137
Change Engine Break-In Oil and Replace Filter 137
Change Transmission Oil 139
Replace Transmission Oil Filter 141
Maintenance—Every 100 Hours 143
Grease Loader Linkage and Cylinder Pivots 143
Grease Front Steering Cylinder Pivots 145
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots 145
Check Cab Fresh Air Filter—If Equipped With Cab 145
Check Cab Recirculating Air Filter—If Equipped With Cab 148
Maintenance—Every 250 Hours 149
Grease Front Driveline Sliding Joint 149
Check Receiver Dryer Moisture Indicator 150
Check Radiator Coolant Level 150
Change Engine Oil and Replace Filter 151
Maintenance—Every 500 Hours 153
Lubricate Upper and Lower Drive Line Sliding Joints 153
Check Air Intake Hoses 154
Check Battery Electrolyte Level and Terminals 155
Replace Primary Fuel Filter 157
Replace Final Fuel Filter 157
Replace Hydraulic System Return Filter 158
Grease Rear Oscillating Support Cover 158
Replace Hydraulic Reservoir Breather Filter 159
Replace Transmission Oil Filter 160
Check Park Brake Oil Level 162
Check Front and Rear Differential Oil Level 163
Maintenance—Every 1000 Hours 164
Clean Engine Crankcase Vent Tube 164
Replace Air Cleaner Dust Unloader Valve 164
Replace Air Cleaner Elements 164
Check Coolant 165
Check Radiator Hoses 166
Change Transmission Oil 167
Grease Frame Hinge Pivots 169
Check Park Brake 170
Change Park Brake Oil 171
Maintenance—Every 2000 Hours 172
Adjust Engine Valve Lash (Clearance) 172
Maintenance—Every 3000 Hours 173
Change Hydraulic System Oil 173
Clean Hydraulic System Strainer 174
Change Front and Rear Differential Oil 175
Clean Axle Differential Recirculation Screen 176
Miscellaneous—Machine 177
Draining the Cooling System 177
Filling the Cooling System 178
Replacing Engine Vibration Damper 179
Adjusting Pilot Controller Tower 180
Checking Fuel Tank Vent Hose 180
Bleeding Fuel System 181
Precautions for Alternator and Regulator 181
Handling, Checking And Servicing Batteries Carefully 182
Replacing Batteries 183
Removing Batteries 184
Replacing Fuses 185
Fuse (Blade-Type) Color Codes 187
Replacing Halogen Bulbs 188
Engine Speeds 189
Checking Neutral Start System 189
Servicing Air Conditioning System 190
Welding on Machine 190
External Service Brake Inspection 191
Checking Brake Accumulators 192
Checking Ride Control Accumulator—If Equipped 193
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and 195
Service Recommendations For STC®1 Fittings 196
Do Not Service Control Valves, Cylinders, Pumps or Motors 197
Hardware Torque Specifications 198
Keep ROPS Installed Properly 198
Metric Bolt and Cap Screw Torque Values 199
Unified Inch Bolt and Cap Screw Torque Values 200
Miscellaneous—Operational Checkout 201
Operational Checkout 201
Checking and Clearing Diagnostic Trouble Codes From Monitor 201
Engine Off Checks 203
Engine Running Checks 205
Miscellaneous—Troubleshooting 214
Troubleshooting Procedure 214
Diagnostic Trouble Codes Quick Reference List 215
Engine 218
Diagnose 220
Transmission System Malfunctions 220
Differential And Axle Malfunctions 223
Service Brake Malfunctions 224
Drive Line Malfunctions 225
Park Brake Malfunctions 226
Loader Hydraulic System Malfunctions 227
Steering Malfunctions 229
Air Conditioning System 230
Heater System 232
Miscellaneous—Storage 233
Prepare Machine For Storage 233
Miscellaneous—Machine Numbers 234
Record Product Identification Number (PIN) 234
Record Engine Serial Number 234
Record Transmission Serial Number 234
Record Hydraulic Pump Serial Number 234
Record Axle Serial Number 235
Miscellaneous—Specifications 236
624H/TC62H Specifications 236
624H High Lift Specifications 238
Drain and Refill Capacities—624H/TC62H 239
Miscellaneous—Crime Prevention Tips 240
Help Prevent Crime 240
Record Identification Numbers 240
Keep Proof of Ownership 240
Park Indoors Out of Sight 240
When Parking Outdoors 241
Reduce Vandalism 241
Report Thefts Immediately 242

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