John Deere 624K 4WD Loader Operator’s Manual OMT260575 – PDF DOWNLOAD

Description

John Deere 624K 4WD Loader Operator’s Manual OMT260575 – PDF DOWNLOAD

• Part Number (P/N): OMT260575_24
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Model: 624K
• Series: 0
• Serial Number Range: 1DW624K_ _ _E642635—658064

TABLE OF CONTENTS:

John Deere 624K 4WD Loader Operator’s Manual OMT260575 – PDF DOWNLOAD

624K 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Add Cab Guarding for Special Uses 25
Inspect Machine 25
Stay Clear of Moving Parts 26
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Clean Debris from Machine 28
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Exhaust Filter Ash Handling and Disposal 29
Prepare for Emergencies 30
Do Not Use Starting Fluid 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Clean Exhaust Filter Safely 38
Service Cooling System Safely 39
Service Tires Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 47
Levers—Two Function Hydraulic Control 47
Levers—Three Function Hydraulic Control 48
Levers—Four Function Hydraulic Control 49
Pedals 50
Sealed Switch Module (SSM) 51
Switch Module Functions 52
Advanced Display Unit (ADU) 55
Display Unit Functions 56
Display Unit—Normal Display 61
Display Unit—Main Menu 62
Display Unit—Main Menu—Codes 63
Display Unit—Main Menu—Codes—Active Codes 63
Display Unit—Main Menu—Codes—Stored Codes 64
Display Unit—Main Menu—Settings 65
Display Unit—Main Menu—Settings 67
Display Unit—Main Menu—Settings—Reverse Fan Cycle 68
Display Unit—Main Menu—Settings—Courtesy Lights 68
Display Unit—Main Menu—Settings—Quick Shift 69
Display Unit—Main Menu—Settings—Job Timer 69
Display Unit—Main Menu—Settings—Stopwatch 70
Display Unit—Main Menu—Settings—Ride Control—If Equipped 70
Display Unit—Main Menu—Settings—Counters 70
Display Unit—Main Menu—Settings—Camera Mode 71
Display Unit—Main Menu—Settings—Operator Configuration 71
Display Unit—Main Menu—Diagnostics 72
Display Unit—Main Menu—Diagnostics—Machine ID 73
Display Unit—Main Menu—Diagnostics—Battery Monitor 73
Display Unit—Main Menu—Diagnostics—Engine Sensors 74
Display Unit—Main Menu—Diagnostics—Transmission/Axle 74
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 75
Display Unit—Main Menu—Diagnostics—Machine Sensors 75
Display Unit—Main Menu—Diagnostics—FNR Selector 76
Display Unit—Main Menu—Diagnostics—Cab Switches 76
Display Unit—Main Menu—Diagnostics—Switch Module 76
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 77
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 78
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 78
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 79
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 79
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 80
Display Unit—Main Menu—Diagnostics—Park Brake Test 80
Display Unit—Main Menu—Payload Scale—If Equipped 81
Display Unit—Main Menu—Payload Scale—Long Total 81
Display Unit—Main Menu—Payload Scale—Display Units 82
Display Unit—Main Menu—Payload Scale—Auto Add 82
Display Unit—Main Menu—Payload Scale—Diagnostics 82
Display Unit—Main Menu—Payload Scale—Setup 82
Display Unit—Main Menu—Security 83
Display Unit—Main Menu—Security—Security 84
Display Unit—Main Menu—Security—Change Owner PIN 84
Display Unit—Main Menu—Security—Manage Operator PINs 85
Display Unit—Main Menu—Security—Manage Transport PIN 86
Display Unit—Main Menu—Security—Delayed Operator Logout 86
Display Unit—Main Menu—Exhaust Filter 87
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 88
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 89
Display Unit—Main Menu—Software Delivery 90
Display Unit—Main Menu—Software Delivery—Software Update 91
Horn Button 92
Turn Signals 92
Joystick Steering Armrest Adjustment— if Equipped 93
Air Conditioner and Heater Operation 94
Counter Switch 95
Opening and Securing Side Door 96
Opening Side Window/Secondary Exit 97
Opening Rear Side Window 97
Seat Adjustment 98
Fire Extinguisher Mounting Location 99
Operation—Operating the Machine 100
Before Starting Work 100
Inspect Machine Daily Before Starting 100
Check Instruments Before Starting 100
Security System 101
Battery Disconnect Switch 101
Engine Break-In Period 102
Starting the Engine 103
Cold Start Aid—Engine Block Heater—If Equipped 105
Cold Start Aid—Glow Plug 105
Warmup 105
Cold Weather Warmup 106
Park Brake Switch 107
Shifting the Transmission 108
Automatic Idle and Automatic Shutdown 110
Turbocharger Cool Down 110
Joystick Bucket and Boom Control 111
Two Lever Bucket and Boom Control 112
Auxiliary Control 112
Ride Control—If Equipped 114
Secondary Steering—If Equipped 116
Differential Lock Operation 116
Exhaust Filter 117
Rear Camera and Radar Object Detection (ROD) System—If Equipped 119
Counter Switch Operation 121
Embedded Payload Scale—If Equipped 122
Boom Height Kickout Adjustment 126
Return-to-Carry Kickout Adjustment 126
Return-to-Dig Adjustment for Z-Bar Linkage 127
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 129
Return-to-Dig Adjustment for Tool Carrier Linkage—If Equipped 130
Operating Loader Coupler—If Equipped 131
Using the Loader Bucket 131
Backdragging 133
Fork Attachment 134
Operating in Water and Mud 135
Parking the Machine 135
Loading Machine on a Trailer 136
Towing Procedure 138
Lifting the Machine 140
Maintenance—Machine 141
Diesel Fuel 141
Diesel Fuel Specifications 141
Lubricity of Diesel Fuel 142
Handling and Storing Diesel Fuel 142
Biodiesel Fuel 143
Testing Diesel Fuel 144
Minimizing the Effect of Cold Weather on Diesel Engines 145
Alternative and Synthetic Lubricants 146
Lubricant Storage 146
Mixing of Lubricants 146
John Deere Break-In Plus™ Engine Oil 147
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 147
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 148
Transmission, Park Brake, and Axle Oil 148
Hydraulic Oil 149
Grease 150
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 151
Water Quality for Mixing with Coolant Concentrate 152
Operating in Warm Temperature Climates 152
Testing Coolant Freeze Point 153
Disposing of Coolant 153
Maintenance—Periodic Maintenance 154
Service Machine at Specified Intervals 154
Check Hour Meter Regularly 154
Prepare Machine for Maintenance 155
Frame Locking Bar 156
Boom Lock 157
Pin Removal—If Equipped With Powerllel™ Linkage 158
Engine Service Doors and Side Shields 159
Cooling System Doors 160
Fuel Tank 161
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 161
Service Intervals 162
Required Parts 164
Maintenance—As Required 165
Inspect Tires and Check Pressure 165
Tire Pressures 166
Check Wheel Bolt Torque 168
Inspect Engine Air Cleaner Elements 169
Inspect Air Conditioner Compressor and Alternator Belt 170
Clean Cooler Cores 171
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 172
Check Windshield Washer Fluid Level 173
Drain Water From Primary Fuel Filter 173
Service Exhaust Filter 174
Check and Clean or Replace Cab Fresh Air Filter 175
Check and Clean or Replace Cab Recirculating Air Filter 176
Maintenance—Every 10 Hours or Daily 177
Check and Clean or Replace Air Cleaner Dust Unloader Valve 177
Check Coolant Level in Surge Tank 177
Check Engine Oil Level 178
Check Hydraulic System Oil Level 178
Check Transmission Oil Level 179
Inspect Outer Pin Seals 180
Maintenance—Every 100 Hours 181
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 181
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 182
Maintenance—Initial Service – 250 Hours 183
Drain and Refill Front and Rear Axle Oil 183
Replace Axle Oil Filters—If Equipped 184
Maintenance—Every 250 Hours 185
Take Engine Oil Sample 185
Maintenance—Every 500 Hours 186
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 186
Check Front and Rear Axle Oil Level 187
Lubricate Front and Rear Axle Shaft Seals 187
Check Battery Water Level and Terminals 188
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 190
Take Fluid Samples 190
Drain and Refill Engine Oil and Replace Filter 191
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 192
Replace Primary Fuel Filter 193
Replace Final Fuel Filter 194
Replace In-Line Fuel Strainer 194
Replace Hydraulic Reservoir Breather Filter 195
Check Park Brake Oil Level 195
Lubricate Front and Rear Shaft Seals on Park Brake 196
Check Ride Control Accumulator—If Equipped 197
Maintenance—Every 1000 Hours 198
Replace Air Cleaner Dust Unloader Valve 198
Replace Engine Air Cleaner Elements 198
Replace Fuel Tank Breather Filter 199
Replace Axle Oil Filters—If Equipped 199
Lubricate Frame Hinge Pivots 199
Drain and Refill Park Brake Oil 200
Check Coolant Condition 200
Maintenance—Every 2000 Hours 201
Replace Outer Pin Seals 201
Rerun Transmission Clutch Calibration 201
Replace Open Crankcase Ventilation (OCV) Filter 201
Adjust Engine Valve Lash (Clearance) 201
Drain and Refill Transmission Oil and Replace Filter 202
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filter 203
Drain and Refill Front and Rear Axle Oil 205
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 206
Maintenance—Every 4000 Hours 207
Clean Hydraulic Pump Case Drain In-Line Screen 207
Replace Hydraulic System Return Filters 209
Drain, Flush, and Refill Hydraulic System Oil 210
Changing Hydraulic System Oil (Quick Service—If Equipped) 212
Clean Hydraulic System Fill Strainer 213
Maintenance—Every 5000 Hours 214
Check Driveline Damper 214
Maintenance—Every 6000 Hours 215
Drain Cooling System 215
Refill Cooling System 216
Changing Cooling System (Quick Service—If Equipped) 217
Miscellaneous—Machine 218
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 218
Check Air Inlet Cover 218
Bleed Fuel System 219
Do Not Service Control Valves, Cylinders, Pumps, or Motors 219
Precautions for Alternator and Regulator 219
Handling, Checking, and Servicing Batteries Carefully 220
Using Booster Batteries—24-Volt System 221
Using Battery Charger 222
Replacement Batteries 222
Remove and Install Batteries 223
12-Volt Auxiliary Power Outlet—If Equipped 224
JDLink Machine Monitoring System (MMS)—If Equipped 224
Replacing Fuses 225
Remove and Install Halogen Bulbs 227
Fluid Sampling Test Ports—If Equipped 227
Air Conditioning System Service 229
External Service Brake Inspection 230
Service Recommendations For Snap-To-Connect (STC®) Fittings 231
Welding On Machine 232
Welding Near Electronic Control Units 232
Keep Electronic Control Unit Connectors Clean 233
Replacing Bucket Teeth—TK Series 233
Keep ROPS Installed Properly 233
Hardware Torque Specifications 234
Metric Bolt and Screw Torque Values 235
Unified Inch Bolt and Screw Torque Values 236
Miscellaneous—Operational Checkout 237
Operational Checkout 237
Miscellaneous—Troubleshooting 265
Troubleshooting Procedure 265
Engine 266
Transmission 269
Differential and Axle 272
Service Brake 273
Driveline 274
Park Brake 274
Hydraulic System 275
Steering 277
Air Conditioning System 278
Heater System 280
Software Update 280
Miscellaneous—Storage 281
Prepare Machine for Storage 281
Monthly Storage Procedure 281
Miscellaneous—Machine Numbers 283
Record Product Identification Number (PIN) 283
Record Engine Serial Number 283
Record Transmission Serial Number 283
Record Hydraulic Pump Serial Number 284
Record Front and Rear Axle Housing Serial Numbers 284
Keep Proof of Ownership 284
Keep Machines Secure 285
Miscellaneous—Specifications 286
Engine Specifications 286
Drain and Refill Capacities 286
Standard Z-Bar Specifications 287
High Lift Z-Bar Specifications 289
Powerllel™ Specifications 291
Tool Carrier Specifications 293
Travel Speeds 294
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 41
Section 2-1 47
Section 2-2 100
Section 3-1 141
Section 3-2 154
Section 3-3 165
Section 3-4 177
Section 3-5 181
Section 3-6 183
Section 3-7 185
Section 3-8 186
Section 3-9 198
Section 3-10 201
Section 3-11 207
Section 3-12 214
Section 3-13 215
Section 4-1 218
Section 4-2 237
Section 4-3 265
Section 4-4 281
Section 4-5 283
Section 4-6 286

S.V 04/24