John Deere 624K 4WD Loader Operator’s Manual OMT275697 – PDF DOWNLOAD

Description

John Deere 624K 4WD Loader Operator’s Manual OMT275697 – PDF DOWNLOAD

• P/N: OMT275697_24
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 624K
• Series: 0
• Serials:
  • PIN: 1DW624K___D642635—658064
  • PIN: 1DW624K___C642635—658064

TABLE OF CONTENTS:

John Deere 624K 4WD Loader Operator’s Manual OMT275697 – PDF DOWNLOAD

624K 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 4
IMPORTANT 5
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Clean Debris from Machine 28
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Add Cab Guarding for Special Uses 29
Do Not Use Starting Fluid 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Service Tires Safely 38
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 46
Levers—Two Function Hydraulic Control 46
Levers—Three Function Hydraulic Control 47
Levers—Four Function Hydraulic Control 48
Levers—Joystick Steering Control 49
Pedals 50
Sealed Switch Module (SSM) 51
Switch Module Functions 52
Advanced Display Unit (ADU) 55
Display Unit Functions 56
Display Unit—Normal Display 60
Display Unit—Main Menu 61
Display Unit—Main Menu—Codes 62
Display Unit—Main Menu—Codes—Active Codes 62
Display Unit—Main Menu—Codes—Stored Codes 63
Display Unit—Main Menu—Settings 64
Display Unit—Main Menu—Settings—Reverse Fan Cycle 65
Display Unit—Main Menu—Settings—Courtesy Lights 65
Display Unit—Main Menu—Settings—Quick Shift 66
Display Unit—Main Menu—Settings—Job Timer 66
Display Unit—Main Menu—Settings—Stopwatch 67
Display Unit—Main Menu—Settings—Ride Control—If Equipped 67
Display Unit—Main Menu—Settings—Counters 67
Display Unit—Main Menu—Settings—Camera Mode 68
Display Unit—Main Menu—Settings—Operator Configuration 68
Display Unit—Main Menu—Diagnostics 69
Display Unit—Main Menu—Diagnostics—Machine ID 70
Display Unit—Main Menu—Diagnostics—Battery Monitor 70
Display Unit—Main Menu—Diagnostics—Engine Sensors 71
Display Unit—Main Menu—Diagnostics—Transmission/Axle 71
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 72
Display Unit—Main Menu—Diagnostics—Machine Sensors 72
Display Unit—Main Menu—Diagnostics—FNR Selector 73
Display Unit—Main Menu—Diagnostics—Cab Switches 73
Display Unit—Main Menu—Diagnostics—Switch Module 73
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 74
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 75
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 75
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 76
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 76
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 77
Display Unit—Main Menu—Diagnostics—Park Brake Test 77
Display Unit—Main Menu—Payload Scale—If Equipped 78
Display Unit—Main Menu—Payload Scale—Long Total 78
Display Unit—Main Menu—Payload Scale—Display Units 79
Display Unit—Main Menu—Payload Scale—Auto Add 79
Display Unit—Main Menu—Payload Scale—Diagnostics 79
Display Unit—Main Menu—Payload Scale—Setup 79
Display Unit—Main Menu—Monitor Settings 80
Display Unit—Main Menu—Security 81
Display Unit—Main Menu—Security—Security 82
Display Unit—Main Menu—Security—Change Owner PIN 82
Display Unit—Main Menu—Security—Manage Operator PINs 83
Display Unit—Main Menu—Security—Manage Transport PIN 84
Display Unit—Main Menu—Security—Delayed Operator Logout 84
Display Unit—Main Menu—Software Delivery 85
Display Unit—Main Menu—Software Delivery—Software Update 86
Horn Button 87
Turn Signals 87
Joystick Steering Armrest Adjustment— if Equipped 88
Air Conditioner and Heater Operation 89
Counter Switch 90
Opening and Securing Side Door 91
Opening Side Window/Secondary Exit 92
Opening Rear Side Window 92
Seat Adjustment 93
Fire Extinguisher Mounting Location 94
Operation—Operating the Machine 95
Before Starting Work 95
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 95
Security System 96
Battery Disconnect Switch 96
Engine Break-In Period 97
Starting the Engine 98
Cold Start Aid—Starting Fluid—If Equipped 101
Cold Start Aid—Block Heater—If Equipped 101
Warmup 101
Cold Weather Warmup 102
Park Brake Switch 103
Shifting the Transmission 104
Automatic Idle and Automatic Shutdown 106
Joystick Bucket and Boom Control 107
Two Lever Bucket and Boom Control 108
Auxiliary Control 108
Joystick Steering Control—If Equipped 110
Ride Control—If Equipped 112
Secondary Steering—If Equipped 114
Differential Lock Operation 114
Service ADVISOR™ Remote (SAR) Software Delivery Process 115
Rear Camera and Radar Object Detection (ROD) System—If Equipped 116
Counter Switch Operation 118
Embedded Payload Scale—If Equipped 119
Boom Height Kickout Adjustment 123
Return-to-Carry Kickout Adjustment 123
Return-to-Dig Adjustment for Z-Bar Linkage 124
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 126
Return-to-Dig Adjustment for Tool Carrier Linkage—If Equipped 127
Operating Loader Coupler—If Equipped 128
Using the Loader Bucket 128
Backdragging 130
Fork Attachment 131
Operating in Water and Mud 132
Parking the Machine 133
Loading Machine on a Trailer 134
Towing Procedure 136
Lifting the Machine 138
Maintenance—Machine 139
Diesel Fuel 139
Lubricity of Diesel Fuel 140
Handling and Storing Diesel Fuel 140
Biodiesel Fuel 141
Testing Diesel Fuel 142
Minimizing the Effect of Cold Weather on Diesel Engines 143
Alternative and Synthetic Lubricants 144
Lubricant Storage 144
Mixing of Lubricants 144
Diesel Engine Break-In™ Oil 145
Diesel Engine Oil—Tier 3 and Stage III A Engines 145
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 146
Diesel Engine Oil—Tier 2 and Stage II Engines 147
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 148
Transmission, Park Brake, and Axle Oil 149
Hydraulic Oil 150
Grease 151
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 152
Drain Intervals for Diesel Engine Coolant 153
John Deere COOL-GARD™ II Coolant Extender 153
Supplemental Coolant Additives 153
Operating in Warm Temperature Climates 154
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 154
Testing Diesel Engine Coolant 155
Disposing of Coolant 155
Maintenance—Periodic Maintenance 156
Service Machine at Specified Intervals 156
Check Hour Meter Regularly 156
Prepare Machine for Maintenance 157
Frame Locking Bar 158
Boom Lock 159
Pin Removal—If Equipped With Powerllel™ Linkage 160
Engine Service Doors and Side Shields 161
Cooling System Doors 162
Fuel Tank 163
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 163
Service Intervals 164
Required Parts 166
Maintenance—As Required 167
Inspect Tires and Check Pressure 167
Tire Pressures 168
Check Wheel Bolt Torque 170
Inspect Engine Air Cleaner Elements 171
Inspect Air Conditioner Compressor and Alternator Belt 172
Clean Cooler Cores 173
Check Windshield Washer Fluid Level 174
Drain Water From Primary Fuel Filter 175
Drain Water From Final Fuel Filter 175
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 176
Check and Clean or Replace Cab Fresh Air Filter 177
Check and Clean or Replace Cab Recirculating Air Filter 178
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 179
Check Coolant 180
Maintenance—Every 10 Hours or Daily 181
Clean Air Cleaner Dust Unloader Valve 181
Check Coolant Level in Surge Tank 181
Check Engine Oil Level 182
Check Hydraulic Oil Level 182
Check Transmission Oil Level 183
Inspect Outer Pin Seals 184
Maintenance—Every 100 Hours 185
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 185
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 186
Lubricate Loader Linkage and Cylinder Pivots—Tool Carrier Linkage 187
Maintenance—Initial Service – 250 Hours 188
Drain and Refill Front and Rear Axle Oil 188
Drain and Refill Engine Oil and Replace Filter 189
Replace Axle Oil Filters—If Equipped 189
Maintenance—Every 250 Hours 190
Take Engine Oil Sample 190
Maintenance—Every 500 Hours 191
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 191
Check Front and Rear Axle Oil Level 192
Lubricate Front and Rear Axle Shaft Seals 192
Check Battery Water Level and Terminals 193
Check Air Intake Hoses and Charge Air Cooler Tube Couplers 195
Take Fluid Samples 195
Drain and Refill Engine Oil and Replace Filter 196
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 197
Replace Auxiliary Fuel Filter—If Equipped 198
Replace Primary Fuel Filter 198
Replace In-Line Fuel Strainer 199
Replace Final Fuel Filter 200
Replace Hydraulic Reservoir Breather Filter 200
Check Park Brake Oil Level 201
Lubricate Front and Rear Shaft Seals on Park Brake 201
Check Ride Control Accumulator—If Equipped 202
Maintenance—Every 1000 Hours 203
Clean Engine Crankcase Vent Tube 203
Replace Air Cleaner Dust Unloader Valve 203
Replace Engine Air Cleaner Elements 204
Check Coolant 204
Replace Axle Oil Filters—If Equipped 205
Lubricate Frame Hinge Pivots 205
Drain and Refill Park Brake Oil 205
Maintenance—Every 2000 Hours 206
Replace Outer Pin Seals 206
Drain and Refill Transmission Oil and Replace Filter 206
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filter 209
Drain and Refill Front and Rear Axle Oil 210
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 211
Adjust Engine Valve Lash (Clearance) 211
Rerun Transmission Clutch Calibration 211
Maintenance—Every 4000 Hours 212
Replace Crankshaft Damper 212
Clean Hydraulic Pump Case Drain In-Line Screen 212
Replace Hydraulic System Return Filter 214
Drain, Flush, and Refill Hydraulic System Oil 215
Changing Hydraulic System Oil (Quick Service—If Equipped) 217
Clean Hydraulic System Fill Strainer 218
Maintenance—Every 5000 Hours 219
Inspect Driveline Damper 219
Maintenance—Every 6000 Hours 220
Drain Cooling System 220
Refill Cooling System 221
Changing Cooling System (Quick Service—If Equipped) 222
Miscellaneous—Machine 223
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 223
Check Air Inlet Cover 223
Inspect Fuel Tank Vent Hose and Breather Filter 223
Bleed Fuel System 224
Do Not Service Control Valves, Cylinders, Pumps, or Motors 224
Precautions for Alternator and Regulator 224
Handling, Checking, and Servicing Batteries Carefully 225
Using Booster Batteries—24-Volt System 226
Using Battery Charger 227
Replacement Batteries 227
Remove and Install Batteries 228
12-Volt Auxiliary Power Outlet—If Equipped 229
JDLink Machine Monitoring System (MMS)—If Equipped 229
Replacing Fuses 230
Remove and Install Halogen Bulbs 232
Fluid Sampling Test Ports—If Equipped 232
Air Conditioner System Service 234
External Service Brake Inspection 235
Service Recommendations For Snap-To-Connect (STC®) Fittings 236
Welding On Machine 237
Welding Near Electronic Control Units 237
Keep Electronic Control Unit Connectors Clean 238
Replacing Bucket Teeth—TK Series 238
Keep ROPS Installed Properly 238
Hardware Torque Specifications 239
Metric Bolt and Screw Torque Values 240
Unified Inch Bolt and Screw Torque Values 241
Miscellaneous—Operational Checkout 242
Operational Checkout 242
Miscellaneous—Troubleshooting 270
Troubleshooting Procedure 270
Engine 271
Transmission 274
Differential and Axle 277
Service Brake 278
Driveline 279
Park Brake 279
Hydraulic System 280
Steering 282
Air Conditioning System 283
Heater System 285
Software Update 285
Miscellaneous—Storage 286
Prepare Machine for Storage 286
Monthly Storage Procedure 286
Miscellaneous—Machine Numbers 288
Record Product Identification Number (PIN) 288
Record Engine Serial Number 288
Record Transmission Serial Number 289
Record Hydraulic Pump Serial Number 289
Record Front and Rear Axle Housing Serial Numbers 290
Keep Proof of Ownership 290
Keep Machines Secure 290
Miscellaneous—Specifications 291
Engine Specifications 291
Drain and Refill Capacities 292
Standard Z-Bar Specifications 293
High Lift Z-Bar Specifications 295
Powerllel™ Specifications 297
Tool Carrier Specifications 299
Travel Speeds 300
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 40
Section 2-1 46
Section 2-2 95
Section 3-1 139
Section 3-2 156
Section 3-3 167
Section 3-4 181
Section 3-5 185
Section 3-6 188
Section 3-7 190
Section 3-8 191
Section 3-9 203
Section 3-10 206
Section 3-11 212
Section 3-12 219
Section 3-13 220
Section 4-1 223
Section 4-2 242
Section 4-3 270
Section 4-4 286
Section 4-5 288
Section 4-6 291

S.V 04/24