John Deere 624K 4WD Loader Operator’s Manual OMT317731 PDF

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John Deere 624K 4WD Loader Operator’s Manual OMT317731 – PDF DOWNLOAD

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John Deere 624K 4WD Loader Operator’s Manual OMT317731 – PDF DOWNLOAD

• P/N: OMT317731_22
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 624K
• Series: 0
• Serial:
  • PIN: 1DW624K_ _ _F658065—
• For complete service information also see: PC11252

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 624K 4WD Loader Operator’s Manual OMT317731 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 39
Prevent Fires 40
Prevent Battery Explosions 40
Clean Debris from Machine 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Exhaust Filter Ash Handling and Disposal 42
Prepare for Emergencies 42
Add Cab Guarding for Special Uses 43
Safety—Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 47
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Use Special Care When Operating Loader 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Clean Exhaust Filter Safely 53
Service Cooling System Safely 54
Service Tires Safely 54
Remove Paint Before Welding or Heating 55
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 64
Levers—Two Function Hydraulic Control 64
Levers—Three Function Hydraulic Control 65
Levers—Four Function Hydraulic Control 67
Levers—Joystick Steering Control 67
Pedals 68
Sealed Switch Module (SSM) 69
Switch Module Functions 70
Advanced Display Unit (ADU) 73
Display Unit Functions 74
Horn Button 79
Turn Signals 79
Joystick Steering Armrest Adjustment— if Equipped 80
Air Conditioner and Heater Operation 81
Counter Switch 82
Radio—If Equipped 83
Opening and Securing Side Door 87
Opening Side Window/Secondary Exit 88
Opening Rear Side Window 88
Seat Adjustment 89
Fire Extinguisher Mounting Location 90
Operation—Operating the Machine 91
Before Starting Work 91
Inspect Machine Daily Before Starting 91
Check Instruments Before Starting 91
Security System 92
Battery Disconnect Switch 92
Engine Break-In Period 93
Starting the Engine 94
Cold Start Aid—Engine Block Heater—If Equipped 96
Cold Start Aid—Glow Plug 96
Warmup 96
Cold Weather Warmup 97
Required Machine Stop Warning 97
Park Brake Switch 99
Shifting the Transmission 100
Automatic Idle and Automatic Shutdown 102
Turbocharger Cool Down 102
Stopping the Engine 103
Joystick Bucket and Boom Control 104
Two Lever Bucket and Boom Control 105
Auxiliary Control 106
Ride Control—If Equipped 107
Secondary Steering—If Equipped 109
Differential Lock Operation 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 110
Exhaust Filter 111
Selective Catalytic Reduction (SCR) System Overview 113
Qualified Emergency Use — SCR Override Option 115
Restored Operation Option 116
Rear Camera and Radar Object Detection (ROD) System—If Equipped 117
Counter Switch Operation 119
Embedded Payload Scale—If Equipped 120
Boom Height Kickout Adjustment 124
Return-to-Carry Kickout Adjustment 124
Return-to-Dig Adjustment for Z-Bar Linkage 125
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 127
Return-to-Dig Adjustment for Tool Carrier Linkage—If Equipped 128
Operating Loader Coupler—If Equipped 129
Using the Loader Bucket 130
Backdragging 131
Fork Attachment 132
Operating in Water and Mud 133
Parking the Machine 134
Loading Machine on a Trailer 135
Towing Procedure 137
Lifting the Machine 139
Joystick Steering Control—If Equipped 140
Operation—Monitor Operation 142
Aftertreatment Indicators Overview 142
Display Unit—Normal Display 143
Display Unit—Main Menu 144
Display Unit—Main Menu—Codes 145
Display Unit—Main Menu—Codes—Active Codes 145
Display Unit—Main Menu—Codes—Stored Codes 146
Display Unit—Main Menu—Settings 147
Display Unit—Main Menu—Settings—Reverse Fan Cycle 148
Display Unit—Main Menu—Settings—Courtesy Lights 148
Display Unit—Main Menu—Settings—Quick Shift 149
Display Unit—Main Menu—Settings—Job Timer 149
Display Unit—Main Menu—Settings—Stopwatch 150
Display Unit—Main Menu—Settings—Ride Control—If Equipped 150
Display Unit—Main Menu—Settings—Counters 150
Display Unit—Main Menu—Settings—Camera Mode 151
Display Unit—Main Menu—Settings—Operator Configuration 151
Display Unit—Main Menu—Diagnostics 152
Display Unit—Main Menu—Diagnostics—Machine ID 153
Display Unit—Main Menu—Diagnostics—Battery Monitor 153
Display Unit—Main Menu—Diagnostics—Engine Sensors 154
Display Unit—Main Menu—Diagnostics—Transmission/Axle 154
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 155
Display Unit—Main Menu—Diagnostics—Machine Sensors 155
Display Unit—Main Menu—Diagnostics—FNR Selector 156
Display Unit—Main Menu—Diagnostics—Cab Switches 156
Display Unit—Main Menu—Diagnostics—Switch Module 156
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 157
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 158
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 159
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 159
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 160
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 160
Display Unit—Main Menu—Diagnostics—Park Brake Test 161
Display Unit—Main Menu—Payload Scale—If Equipped 162
Display Unit—Main Menu—Payload Scale—Long Total 162
Display Unit—Main Menu—Payload Scale—Display Units 163
Display Unit—Main Menu—Payload Scale—Auto Add 163
Display Unit—Main Menu—Payload Scale—Diagnostics 163
Display Unit—Main Menu—Payload Scale—Setup 163
Display Unit—Main Menu—Security 164
Display Unit—Main Menu—Security—Security 165
Display Unit—Main Menu—Security—Change Owner PIN 165
Display Unit—Main Menu—Security—Manage Operator PINs 166
Display Unit—Main Menu—Security—Manage Transport PIN 167
Display Unit—Main Menu—Security—Delayed Operator Logout 168
Display Unit—Main Menu—Exhaust Filter 169
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 170
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 171
Display Unit—Main Menu—Exhaust Filter—Emergency Override 172
Display Unit—Main Menu—Software Delivery 173
Display Unit—Main Menu—Software Delivery—Software Update 174
Maintenance—Machine 175
Required Emission-Related Information 175
Diesel Fuel 175
Diesel Fuel Specifications 176
Lubricity of Diesel Fuel 176
Handling and Storing Diesel Fuel 176
Biodiesel Fuel 177
Testing Diesel Fuel 178
Supplemental Diesel Fuel Additives 178
Fuel Filters 178
Minimizing the Effect of Cold Weather on Diesel Engines 179
Alternative and Synthetic Lubricants 180
Lubricant Storage 180
Mixing of Lubricants 180
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 181
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 182
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 183
Diesel Engine Oil Service Interval for Operation at High Altitude 183
Oil Filters 184
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 184
Refilling Diesel Exhaust Fluid (DEF) Tank 185
Testing Diesel Exhaust Fluid (DEF) 186
Storing Diesel Exhaust Fluid (DEF) 186
Disposal of Diesel Exhaust Fluid (DEF) 187
Transmission, Park Brake, and Axle Oil 187
Hydraulic Oil 188
Grease 189
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 190
Water Quality for Mixing with Coolant Concentrate 191
Operating in Warm Temperature Climates 191
Testing Coolant Freeze Point 192
Disposing of Coolant 192
Maintenance—Periodic Maintenance 193
Service Machine at Specified Intervals 193
Check Hour Meter Regularly 193
Prepare Machine for Maintenance 194
Frame Locking Bar 195
Boom Lock 196
Pin Removal—If Equipped With Powerllel™ Linkage 197
Engine Service Doors and Side Shields 198
Cooling System Doors 199
Fuel Tank 200
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 200
Service Intervals 201
Required Parts 203
Maintenance—As Required 205
Check Window Washer Fluid Level 205
Inspect Tires and Check Pressure 206
Tire Pressures 207
Check Wheel Bolt Torque 210
Inspect Engine Air Cleaner Elements 211
Inspect Serpentine Belt 212
Clean Cooler Cores 213
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 214
Drain Water From Primary Fuel Filter 215
Service Exhaust Filter 216
Drain, Flush, and Refill Fuel Tank 217
Clean Fuel Sending Unit Pickup Screen 217
Check and Clean or Replace Cab Fresh Air Filter 218
Check and Clean or Replace Cab Recirculating Air Filter 219
Maintenance—Every 10 Hours or Daily 220
Clean Air Cleaner Dust Unloader Valve 220
Check Coolant Level in Surge Tank 220
Check Engine Oil Level 221
Check Hydraulic System Oil Level 221
Check Transmission Oil Level 222
Inspect Outer Pin Seals—If Equipped 223
Maintenance—Initial Service—100 Hours 224
Replace Axle Oil Filters 224
Maintenance—Every 100 Hours 225
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 225
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 226
Maintenance—Every 250 Hours 227
Take Engine Oil Sample 227
Maintenance—Every 500 Hours 228
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 228
Check Front and Rear Axle Oil Level 229
Lubricate Front and Rear Axle Shaft Seals 229
Check Battery Electrolyte Level and Terminals 230
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 232
Take Fluid Samples 232
Drain and Refill Engine Oil and Replace Filter 233
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 234
Replace Primary Fuel Filter 235
Replace Final Fuel Filter 236
Replace Hydraulic Reservoir Breather Filter 237
Check Park Brake Oil Level 238
Lubricate Front and Rear Shaft Seals on Park Brake 238
Check Ride Control Accumulator—If Equipped 239
Maintenance—Every 1000 Hours 240
Clean Hydraulic Fan Drive Case Drain In-Line Screen 240
Replace Air Cleaner Dust Unloader Valve 241
Replace Engine Air Cleaner Elements 242
Replace Fuel Tank Breather Filter 243
Check Coolant Condition 243
Replace Axle Oil Filters 244
Lubricate Frame Hinge Pivots 244
Drain and Refill Park Brake Oil 245
Maintenance—Every 2000 Hours 246
Drain and Refill Transmission Oil and Replace Filter 246
Drain and Refill Front and Rear Axle Oil 248
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 249
Replace Open Crankcase Ventilation (OCV) Filter 249
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 249
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 250
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —675480) 250
Clean Diesel Exhaust Fluid (DEF) Tank (S N —675480) 250
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filter 251
Check and Adjust Engine Valve Lash 252
Replace Outer Pin Seals—If Equipped 252
Rerun Transmission Clutch Calibration 252
Maintenance—Every 4000 Hours 253
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 253
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 675481— ) 253
Clean Diesel Exhaust Fluid (DEF) Tank (S N 675481— ) 253
Clean Hydraulic Pump Case Drain In-Line Screen 254
Replace Hydraulic System Return Filter 256
Changing Hydraulic System Oil (Quick Service—If Equipped) 257
Drain, Flush, and Refill Hydraulic System Oil 259
Clean Hydraulic System Fill Strainer 261
Maintenance—Every 5000 Hours 262
Inspect Driveline Damper 262
Maintenance—Every 6000 Hours 263
Drain Cooling System 263
Refill Cooling System 264
Changing Cooling System (Quick Service—If Equipped) 265
Miscellaneous—Machine 266
Check Air Inlet Cover 266
Bleed Fuel System 266
Do Not Service Control Valves, Cylinders, Pumps, or Motors 266
Precautions for Alternator and Regulator 267
Handling, Checking, and Servicing Batteries Carefully 268
Using Booster Batteries—24-Volt System 269
Using Battery Charger 270
Replacement Batteries 270
Remove and Install Batteries 271
12-Volt Auxiliary Power Outlet—If Equipped 272
JDLink™ Machine Monitoring System (MMS) 272
Replace Coolant In-Line Filter 273
Replacing Fuses 274
Remove and Install Halogen Bulbs 276
Fluid Sampling Test Ports—If Equipped 276
Air Conditioning System Service 278
External Service Brake Inspection 279
Service Recommendations For Snap-To-Connect (STC®) Fittings 280
Welding On Machine 281
Welding Near Electronic Control Units 281
Keep Electronic Control Unit Connectors Clean 281
Replacing Bucket Teeth—TK Series 282
Keep ROPS Installed Properly 282
Hardware Torque Specifications 282
Metric Bolt and Screw Torque Values 283
Unified Inch Bolt and Screw Torque Values 284
Bleeding Brakes 285
Miscellaneous—Operational Checkout 286
Operational Checkout 286
Diagnostic Trouble Code Check 286
Operational Checks—Ignition OFF, Engine OFF Checks 286
Operational Checks—Ignition ON, Engine OFF Checks 287
Operational Checks—Ignition ON, Engine ON Checks 294
Miscellaneous—Troubleshooting 317
Troubleshooting Procedure 317
Engine 318
Transmission 322
Differential and Axle 325
Service Brake 327
Driveline 327
Park Brake 328
Hydraulic System 329
Steering 331
Air Conditioning System 332
Heater System 334
Software Update 334
Miscellaneous—Storage 335
Prepare Machine for Storage 335
Monthly Storage Procedure 336
Preparing Engine for Long-Term Storage 337
Removing Engine From Long-Term Storage 338
Miscellaneous—Machine Numbers 339
Record Product Identification Number (PIN) 339
Record Engine Serial Number 339
Record Transmission Serial Number 339
Record Hydraulic Pump Serial Number 340
Record Front and Rear Axle Housing Serial Numbers 340
Keep Proof of Ownership 340
Keep Machines Secure 341
Miscellaneous—Specifications 342
Engine Specifications 342
Drain and Refill Capacities 342
Standard Z-Bar Specifications 343
High Lift Z-Bar Specifications 345
Powerllel™ Specifications 347
Tool Carrier Specifications 349
Travel Speeds 350
Eurasian Economic Union 351
Machine Design Life 351
Page Number 27
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 56
Section 2-1 64
Section 2-2 91
Section 2-3 142
Section 3-1 175
Section 3-2 193
Section 3-3 205
Section 3-4 220
Section 3-5 224
Section 3-6 225
Section 3-7 227
Section 3-8 228
Section 3-9 240
Section 3-10 246
Section 3-11 253
Section 3-12 262
Section 3-13 263
Section 4-1 266
Section 4-2 286
Section 4-3 317
Section 4-4 335
Section 4-5 339
Section 4-6 342

S.V 04/24