John Deere 624K 4WD Loader Operator’s Manual OMT346594X19 PDF

Description

John Deere 624K 4WD Loader Operator’s Manual OMT346594X19 – PDF DOWNLOAD

Part Number (P/N): OMT346594X19_44
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 624K
Serial Numbers (Serial):

• 1BZ624K_ _ _C000001—001000
• 1BZ624K_ _ _D000001—001000

TABLE OF CONTENTS:

John Deere 624K 4WD Loader Operator’s Manual OMT346594X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 35
Prevent Fires, Clean Debris From Machine 35
Avoid Static Electricity Risk When Refueling 36
Clean Debris from Machine 36
Prevent Battery Explosions 36
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 37
Prepare for Emergencies 38
Add Cab Guarding for Special Uses 38
Do Not Use Starting Fluid 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Use Special Care When Operating Loader 42
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip Over and Machine Damage 43
Operating on Slopes 43
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 44
Add and Operate Attachments Safely 44
Safety—Maintenance Precautions 45
Park and Prepare for Service Safely 45
Service Cooling System Safely 45
Service Tires Safely 46
Remove Paint Before Welding or Heating 46
Make Welding Repairs Safely 47
Drive Metal Pins Safely 47
Safety—Safety Signs 48
Safety Signs 48
Operation—Operator’s Station 55
Levers—Two Function Hydraulic Control 55
Levers—Three Function Hydraulic Control 56
Pedals 58
Sealed Switch Module (SSM) 59
Switch Module Functions 60
Advanced Display Unit (ADU) 63
Display Unit Functions 64
Horn Button 68
Turn Signals 68
Air Conditioner and Heater Operation 69
Counter Switch 70
Opening and Securing Side Door 71
Opening Side Window/Secondary Exit 72
Opening Rear Side Window 72
Seat Adjustment 73
Fire Extinguisher Mounting Location 74
Operation—Operating the Machine 75
Before Starting Work 75
Inspect Machine Daily Before Starting 75
Check Instruments Before Starting 75
Security System 76
Battery Disconnect Switch 76
Engine Break-In Period 77
Starting the Engine 78
Warmup 80
Cold Weather Warmup 81
Park Brake Switch 82
Shifting the Transmission 83
Automatic Idle and Automatic Shutdown 85
Joystick Bucket and Boom Control 86
Two Lever Bucket and Boom Control 87
Auxiliary Control 88
Ride Control—If Equipped 89
Differential Lock Operation 90
Service ADVISOR™ Remote (SAR) Software Delivery Process 91
Rear Camera and Radar Object Detection (ROD) System—If Equipped 92
Counter Switch Operation 94
Boom Height Kickout Adjustment 95
Return-to-Carry Kickout Adjustment 95
Return-to-Dig Adjustment for Z-Bar Linkage 96
Operating Loader Coupler—If Equipped 98
Using the Loader Bucket 99
Backdragging 100
Fork Attachment 101
Operating in Water and Mud 102
Parking the Machine 103
Loading Machine on a Trailer 104
Towing Procedure 106
Lifting the Machine 108
Operation—Monitor Operation 109
Display Unit—Normal Display 109
Display Unit—Main Menu 110
Display Unit—Main Menu—Codes 111
Display Unit—Main Menu—Codes—Active Codes 111
Display Unit—Main Menu—Codes—Stored Codes 112
Display Unit—Main Menu—Settings—If Equipped 113
Display Unit—Main Menu—Settings—Reverse Fan Cycle 113
Display Unit—Main Menu—Settings—Courtesy Lights 114
Display Unit—Main Menu—Settings—Quick Shift 114
Display Unit—Main Menu—Settings—Job Timer 115
Display Unit—Main Menu—Settings—Stopwatch 115
Display Unit—Main Menu—Settings—Ride Control—If Equipped 115
Display Unit—Main Menu—Settings—Counters 116
Display Unit—Main Menu—Settings—Camera Mode—If Equipped 116
Display Unit—Main Menu—Settings—Operator Configuration 117
Display Unit—Main Menu—Diagnostics 118
Display Unit—Main Menu—Diagnostics—Machine ID 119
Display Unit—Main Menu—Diagnostics—Battery Monitor 119
Display Unit—Main Menu—Diagnostics—Engine Sensors 120
Display Unit—Main Menu—Diagnostics—Transmission/Axle 120
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 121
Display Unit—Main Menu—Diagnostics—Machine Sensors 121
Display Unit—Main Menu—Diagnostics—FNR Selector 121
Display Unit—Main Menu—Diagnostics—Cab Switches 122
Display Unit—Main Menu—Diagnostics—Switch Module 122
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 122
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 123
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 124
Display Unit—Main Menu—Diagnostics—Park Brake Test 124
Display Unit—Main Menu—Security 125
Display Unit—Main Menu—Security—Security 126
Display Unit—Main Menu—Security—Change Owner PIN 126
Display Unit—Main Menu—Security—Manage Operator PINs 127
Display Unit—Main Menu—Security—Manage Transport PIN 128
Display Unit—Main Menu—Security—Delayed Operator Logout 129
Display Unit—Main Menu—Software Delivery 129
Display Unit—Main Menu—Software Delivery—Software Update 130
Maintenance—Machine 131
Diesel Fuel 131
Lubricity of Diesel Fuel 131
Handling and Storing Diesel Fuel 132
Biodiesel Fuel 133
Testing Diesel Fuel 134
Fuel Filters 134
Supplemental Diesel Fuel Additives 134
Minimizing the Effect of Cold Weather on Diesel Engines 135
Alternative and Synthetic Lubricants 136
Lubricant Storage 136
Mixing of Lubricants 136
Diesel Engine Break-In™ Oil 137
Diesel Engine Oil — Tier 3 and Stage IIIA 138
Diesel Engine Oil 139
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 140
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 141
Oil Filters 141
Transmission, Park Brake, and Axle Oil 142
Hydraulic Oil 143
Grease with Molybdenum Disulfide 144
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 145
Water Quality for Mixing with Coolant Concentrate 146
Operating in Warm Temperature Climates 146
Testing Coolant Freeze Point 147
Disposing of Coolant 147
Maintenance—Periodic Maintenance 148
Engine Identification 148
Service Machine at Specified Intervals 150
Check Hour Meter Regularly 150
Prepare Machine for Maintenance 151
Frame Locking Bar 152
Boom Lock 152
Engine Service Doors and Side Shields 153
Cooling System Doors 154
Fuel Tank 155
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 155
Service Intervals 156
Required Parts 158
Maintenance Legend 160
Maintenance—As Required 161
Inspect Tires and Check Pressure 161
Tire Pressures 162
Check Wheel Bolt Torque 163
Inspect Engine Air Cleaner Elements 164
Inspect Air Conditioner Compressor and Alternator Belt 165
Clean Cooler Cores 166
Check Windshield Washer Fluid Level 167
Drain Water From Primary Fuel Filter and Water Separator 168
Drain Water From Final Fuel Filter 168
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 169
Check and Clean or Replace Cab Fresh Air Filter 170
Check and Clean or Replace Cab Recirculating Air Filter 171
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 172
Maintenance—Every 10 Hours or Daily 174
Clean Air Cleaner Dust Unloader Valve 174
Check Coolant Level in Surge Tank 174
Check Engine Oil Level 175
Check Hydraulic System Oil Level 175
Check Transmission Oil Level 176
Inspect Outer Pin Seals 177
Maintenance—Initial Service – 100 Hours 178
Replace Axle Oil Filters 178
Maintenance—Every 100 Hours 179
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 179
Maintenance—Every 250 Hours 180
Take Engine Oil Sample 180
Maintenance—Every 500 Hours 181
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 181
Check Front and Rear Axle Oil Level 182
Lubricate Front and Rear Axle Shaft Seals 182
Check Battery Water Level and Terminals 183
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 185
Take Fluid Samples 185
Drain and Refill Engine Oil and Replace Filter 186
Replace Auxiliary Fuel Filter—If Equipped 188
Replace Primary Fuel Filter 189
Replace In-Line Fuel Strainer 189
Replace Final Fuel Filter 190
Replace Hydraulic Reservoir Breather Filter 190
Check Park Brake Oil Level 191
Lubricate Front and Rear Shaft Seals on Park Brake 191
Check Ride Control Accumulator—If Equipped 192
Maintenance—Every 1000 Hours 193
Clean Engine Crankcase Vent Tube 193
Replace Air Cleaner Dust Unloader Valve 193
Replace Engine Air Cleaner Elements 194
Check Coolant Condition 195
Replace Axle Oil Filters 195
Lubricate Frame Hinge Pivots 196
Drain and Refill Park Brake Oil 196
Maintenance—Every 2000 Hours 197
Replace Outer Pin Seals 197
Drain and Refill Transmission Oil and Replace Filter 198
Drain and Refill Front and Rear Axle Oil 200
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 201
Adjust Engine Valve Lash (Clearance) 201
Rerun Transmission Clutch Calibration 201
Maintenance—Every 4000 Hours 202
Replace Crankshaft Damper 202
Clean Hydraulic Pump Case Drain In-Line Screen 202
Replace Hydraulic System Return Filter 204
Drain, Flush, and Refill Hydraulic System Oil 205
Clean Hydraulic System Fill Strainer 206
Maintenance—Every 5000 Hours 207
Inspect Driveline Damper 207
Maintenance—Every 6000 Hours 208
Drain Cooling System 208
Refill Cooling System 212
Miscellaneous—Machine 213
Check Air Inlet Cover 213
Inspect Fuel Tank Vent Hose and Breather Filter 213
Bleed Fuel System 213
Do Not Service Control Valves, Cylinders, Pumps, or Motors 213
Precautions for Alternator and Regulator 214
Handling, Checking, and Servicing Batteries Carefully 215
Using Booster Batteries—24-Volt System 216
Using Battery Charger 217
Replacement Batteries 217
Remove and Install Batteries 218
12-Volt Auxiliary Power Outlet—If Equipped 219
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 219
Replacing Fuses 220
Remove and Install Halogen Bulbs 222
Fluid Sampling Test Ports—If Equipped 222
Air Conditioner System Service 224
External Service Brake Inspection 225
Bleeding Brakes 226
Service Recommendations For Snap-To-Connect (STC®) Fittings 227
Welding on Machine 228
Welding Near Electronic Control Units 228
Keep Electronic Control Unit Connectors Clean 228
Replacing Bucket Teeth—TK Series 229
Keep ROPS Installed Properly 229
Hardware Torque Specifications 229
Unified Inch Bolt and Screw Torque Values 230
Metric Bolt and Screw Torque Values 231
Miscellaneous—Operational Checkout 232
Operational Checkout 232
Diagnostic Trouble Code Check 232
Operational Checks—Ignition OFF, Engine OFF Checks 232
Operational Checks—Ignition ON, Engine OFF Checks 232
Operational Checks—Ignition ON, Engine ON Checks 239
Miscellaneous—Troubleshooting 259
Troubleshooting Procedure 259
Engine 260
Transmission 264
Differential and Axle 267
Service Brake 269
Driveline 269
Park Brake 270
Hydraulic System 271
Steering 273
Air Conditioning System 274
Heater System 276
Software Update 276
Miscellaneous—Storage 277
Prepare Machine for Storage 277
Monthly Storage Procedure 278
Miscellaneous—Machine Numbers 279
Record Product Identification Number (PIN) 279
Record Engine Serial Number 279
Record Transmission Serial Number 279
Record Hydraulic Pump Serial Number 280
Record Front and Rear Axle Housing Serial Numbers 280
Keep Proof of Ownership 280
Keep Machines Secure 281
Miscellaneous—Specifications 282
Engine Specifications 282
Drain and Refill Capacities 283
Drain and Refill Capacities 283
Standard Z-Bar Specifications 284
High Lift Z-Bar Specifications 286
Travel Speeds 287
Eurasian Economic Union 287
Machine Design Life 288
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 45
Section 1-5 48
Section 2-1 55
Section 2-2 75
Section 2-3 109
Section 3-1 131
Section 3-2 148
Section 3-3 161
Section 3-4 174
Section 3-5 178
Section 3-6 179
Section 3-7 180
Section 3-8 181
Section 3-9 193
Section 3-10 197
Section 3-11 202
Section 3-12 207
Section 3-13 208
Section 4-1 213
Section 4-2 232
Section 4-3 259
Section 4-4 277
Section 4-5 279
Section 4-6 282

S.V 04/24