John Deere 624K-II 4WD Loader Operator’s Manual OMT386131X19 PDF

Description

John Deere 624K-II 4WD Loader Operator’s Manual OMT386131X19 – PDF DOWNLOAD

Part Number (P/N): OMT386131X19_44
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 624K SERIES II
Series: K SERIES
Serials:

• 1BZ624KA_ _D001001—
• 1BZ624KA_ _C001001

TABLE OF CONTENTS:

John Deere 624K-II 4WD Loader Operator’s Manual OMT386131X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 37
In Case of Machine Fire 38
Prevent Battery Explosions 38
High Debris Applications 38
Clean Debris from Machine 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Use Special Care When Operating Loader 44
Keep Riders Off Machine 44
Avoid Backover Accidents 44
Avoid Machine Tip-Over 45
Avoid Power Lines 45
Operating on Slopes 46
Operating or Traveling On Public Roads 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Service Tires Safely 49
Use Proper Lifting Equipment 50
Remove Paint Before Welding or Heating 50
Make Welding Repairs Safely 50
Drive Metal Pins Safely 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 60
Levers—Two Function Hydraulic Control 60
Levers—Three Function Hydraulic Control 61
Levers—Four Function Hydraulic Control 63
Pedals 63
Sealed Switch Module (SSM) 64
Switch Module Functions 65
Advanced Display Unit (ADU) 68
Display Unit Functions 69
Horn Button 73
Turn Signals 73
Air Conditioner and Heater Operation 74
Counter Switch 75
Radio—If Equipped 76
Opening and Securing Side Door 80
Opening Side Window/Secondary Exit 81
Opening Rear Side Window 81
Seat Adjustment 82
Fire Extinguisher Mounting Location 83
Operation—Operating the Machine 84
Before Starting Work 84
Inspect Machine Daily Before Starting 84
Check Instruments Before Starting 84
Security System 85
Battery Disconnect Switch 85
Engine Break-In Period 86
Starting the Engine 87
Cold Start Aid—Glow Plug 89
Cold Start Aid—Block Heater—If Equipped 89
Warm-Up Procedure 89
Cold Weather Warm-Up 90
Automatic Idle and Automatic Shutdown 90
Park Brake Switch 91
Shifting the Transmission 92
Joystick Bucket and Boom Control 94
Two Lever Bucket and Boom Control 95
Auxiliary Control 96
Ride Control—If Equipped 97
Differential Lock Operation 98
Service ADVISOR™ Remote (SAR) Software Delivery Process 99
Rear Camera and Radar Object Detection (ROD) System—If Equipped 100
Counter Switch Operation 102
Embedded Payload Scale—If Equipped 103
Boom Height Kickout Adjustment 107
Return-to-Carry Kickout Adjustment 107
Return-to-Dig Adjustment for Z-Bar Linkage 108
Operating Loader Coupler—If Equipped 110
Using the Loader Bucket 111
Backdragging 112
Fork Attachment 113
Operating in Water and Mud 114
Parking the Machine 115
Loading Machine on a Trailer 116
Towing Procedure 118
Lifting the Machine 119
Operation—Monitor Operation 120
Display Unit—Normal Display 120
Display Unit—Main Menu 121
Display Unit—Main Menu—Codes 122
Display Unit—Main Menu—Codes—Active Codes 122
Display Unit—Main Menu—Codes—Stored Codes 123
Display Unit—Main Menu—Settings—If Equipped 124
Display Unit—Main Menu—Settings—Reverse Fan 124
Display Unit—Main Menu—Settings—Reverse Fan Cycle 125
Display Unit—Main Menu—Settings—Reverse Fan Cycle—Sugar Cane Application Only 125
Display Unit—Main Menu—Settings—Courtesy Lights 125
Display Unit—Main Menu—Settings—Quick Shift 126
Display Unit—Main Menu—Settings—Job Timer 126
Display Unit—Main Menu—Settings—Stopwatch 127
Display Unit—Main Menu—Settings—Ride Control—If Equipped 127
Display Unit—Main Menu—Settings—Counters 127
Display Unit—Main Menu—Settings—Display Units 128
Display Unit—Main Menu—Settings—Language 128
Display Unit—Main Menu—Settings—Camera Mode—If Equipped 128
Display Unit—Main Menu—Settings—Object Detect 128
Display Unit—Main Menu—Settings—Operator Configuration 129
Display Unit—Main Menu—Settings—Clutch Cutoff 129
Display Unit—Main Menu—Settings—Gear Selection Mode—If Equipped 130
Display Unit—Main Menu—Diagnostics 130
Display Unit—Main Menu—Diagnostics—Machine ID 131
Display Unit—Main Menu—Diagnostics—Battery Monitor 131
Display Unit—Main Menu—Diagnostics—Engine Sensors 132
Display Unit—Main Menu—Diagnostics—Transmission/Axle 132
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 133
Display Unit—Main Menu—Diagnostics—Machine Sensors 133
Display Unit—Main Menu—Diagnostics—FNR Selector 134
Display Unit—Main Menu—Diagnostics—Cab Switches 134
Display Unit—Main Menu—Diagnostics—Switch Module 134
Display Unit—Main Menu—Diagnostics—Joystick Steering 135
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 135
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 135
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 136
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 137
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 137
Display Unit—Main Menu—Diagnostics—Park Brake Test 138
Display Unit—Main Menu—Payload Scale—If Equipped 139
Display Unit—Main Menu—Payload Scale—Long Total 139
Display Unit—Main Menu—Payload Scale—Display Units 140
Display Unit—Main Menu—Payload Scale—Auto Add 140
Display Unit—Main Menu—Payload Scale—Diagnostics 140
Display Unit—Main Menu—Payload Scale—Setup 140
Display Unit—Main Menu—Security 141
Display Unit—Main Menu—Security—Security 142
Display Unit—Main Menu—Security—Change Owner PIN 142
Display Unit—Main Menu—Security—Manage Operator PINs 143
Display Unit—Main Menu—Security—Manage Transport PIN 144
Display Unit—Main Menu—Security—Delayed Operator Logout 145
Display Unit—Main Menu—Software Delivery 145
Display Unit—Main Menu—Software Delivery—Software Update 146
Maintenance—Machine 147
Required Emission-Related Information 147
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 147
Diesel Fuel 148
Lubricity of Diesel Fuel 148
Handling and Storing Diesel Fuel 149
Biodiesel Fuel 150
Testing Diesel Fuel 151
Minimizing the Effect of Cold Weather on Diesel Engines 152
Alternative and Synthetic Lubricants 153
Lubricant Storage 153
Mixing of Lubricants 153
Diesel Engine Break-In™ Oil 154
Diesel Engine Oil — Tier 3 and Stage IIIA 155
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 156
Diesel Engine Oil — Tier 2 and Stage II 157
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 158
Diesel Engine Oil Service Interval for Operation at High Altitude 159
Oil Filters 159
Transmission, Park Brake, and Axle Oil 159
Hydraulic Oil 160
Grease with Molybdenum Disulfide 161
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 162
Water Quality for Mixing with Coolant Concentrate 163
Supplemental Diesel Fuel Additives 163
Fuel Filters 163
Operating in Warm Temperature Climates 164
Testing Coolant Freeze Point 164
Disposing of Coolant 165
Maintenance—Periodic Maintenance 166
Engine Identification 166
Service Machine at Specified Intervals 168
Check Hour Meter Regularly 168
Prepare Machine for Maintenance 169
Frame Locking Bar 170
Boom Lock 170
Engine Service Doors and Side Shields 171
Cooling System Doors 172
Fuel Tank 173
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 173
Service Intervals 174
Required Parts 176
Maintenance Legend 178
Maintenance—As Required 179
Inspect Tires and Check Pressure 179
Tire Pressures 180
Check Wheel Bolt Torque 181
Inspect Engine Air Cleaner Elements 182
Inspect Air Conditioner Compressor and Alternator Belt 183
Clean Cooler Cores 184
Check Windshield Washer Fluid Level 185
Drain Water From Primary Fuel Filter and Water Separator 186
Drain Water From Final Fuel Filter 186
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 187
Check and Clean or Replace Cab Fresh Air Filter 187
Check and Clean or Replace Cab Recirculating Air Filter 188
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 189
Check Coolant Condition 190
Clean and Tighten Battery Terminals 190
Maintenance—Every 10 Hours or Daily 191
Clean Air Cleaner Dust Unloader Valve 191
Check Coolant Level in Surge Tank 191
Check Engine Oil Level 192
Check Hydraulic System Oil Level 192
Check Transmission Oil Level 193
Inspect Outer Pin Seals 194
Maintenance—Initial Service—100 Hours 195
Replace Axle Oil Filters 195
Maintenance—Every 100 Hours 196
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 196
Maintenance—Initial Service—250 Hours 197
Drain and Refill Engine Oil and Replace Filter 197
Maintenance—Every 250 Hours 199
Take Engine Oil Sample 199
Maintenance—Every 500 Hours 200
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 200
Check Front and Rear Axle Oil Level 201
Lubricate Front and Rear Axle Shaft Seals 201
Check Hybrid Battery Electrolyte Level—If Equipped 202
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 204
Take Fluid Samples 204
Drain and Refill Engine Oil and Replace Filter 205
Drain and Refill Engine Oil and Replace Filter (Quick Service)—If Equipped 207
Replace Primary Fuel Filter 208
Replace Final Fuel Filter 209
Replace Auxiliary Fuel Filter—If Equipped 210
Replace In-Line Fuel Strainer 210
Replace Hydraulic Reservoir Breather Filter 211
Check Park Brake Oil Level 211
Lubricate Front and Rear Shaft Seals on Park Brake 211
Check Ride Control Accumulator—If Equipped 212
Maintenance—Every 1000 Hours 213
Clean Engine Crankcase Vent Tube 213
Replace Air Cleaner Dust Unloader Valve 213
Replace Engine Air Cleaner Elements 214
Check Coolant Condition 215
Replace Axle Oil Filters 215
Lubricate Frame Hinge Pivots 216
Drain and Refill Park Brake Oil 216
Maintenance—Every 2000 Hours 217
Replace Outer Pin Seals—If Equipped 217
Drain and Refill Transmission Oil and Replace Filter 217
Drain and Refill Transmission Oil and Replace Filter (Quick Service)—If Equipped 219
Drain and Refill Front and Rear Axle Oil 221
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 222
Check and Adjust Engine Valve Lash 222
Rerun Transmission Clutch Calibration 222
Maintenance—Every 4000 Hours 223
Drain, Flush, and Refill Hydraulic System Oil 223
Drain and Refill Hydraulic System Oil (Quick Service)—If Equipped 225
Clean Hydraulic System Fill Strainer 226
Replace Hydraulic System Return Filter 227
Clean Hydraulic Pump Case Drain In-Line Screen 228
Replace Crankshaft Damper 230
Maintenance—Every 5000 Hours 231
Inspect Driveline Damper 231
Maintenance—Every 6000 Hours 232
Drain Cooling System 232
Refill Cooling System 233
Drain and Refill Cooling System (Quick Service)—If Equipped 234
Miscellaneous—Machine 236
Check Air Inlet Cover 236
Inspect Fuel Tank Vent Hose and Breather Filter 236
Bleed Fuel System 236
Do Not Service Control Valves, Cylinders, Pumps, or Motors 236
Precautions for Alternator and Regulator 237
Handling, Checking, and Servicing Batteries Carefully 238
Using Booster Batteries—24-Volt System 239
Using Battery Charger 240
Replacement Batteries 241
Remove and Install Batteries 242
12-Volt Auxiliary Power Outlet—If Equipped 243
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 243
Replacing Fuses 244
Remove and Install Halogen Bulbs 246
Fluid Sampling Test Ports—If Equipped 247
Air Conditioning System Service 248
External Service Brake Inspection 249
Bleeding Brakes 250
Service Recommendations For Snap-To-Connect (STC®) Fittings 251
Welding on Machine 252
Keep Electronic Control Unit Connectors Clean 252
Replacing Bucket Teeth—TK Series 253
Keep ROPS Installed Properly 253
Hardware Torque Specifications 253
Unified Inch Bolt and Screw Torque Values 254
Metric Bolt and Screw Torque Values 255
Miscellaneous—Operational Checkout 256
Operational Checkout 256
Diagnostic Trouble Code Check 256
Ignition OFF, Engine OFF Checks 256
Ignition ON, Engine OFF Checks 257
Ignition ON, Engine ON Checks 264
Miscellaneous—Troubleshooting 286
Troubleshooting Procedure 286
Engine 287
Transmission 290
Differential and Axle 293
Service Brake 294
Driveline 294
Park Brake 295
Hydraulic System 296
Steering 298
Air Conditioning System 299
Heater System 300
Software Update 301
Miscellaneous—Storage 302
Prepare Machine for Storage 302
Monthly Storage Procedure 303
Miscellaneous—Machine Numbers 304
Record Product Identification Number (PIN) 304
Record Engine Serial Number 304
Record Transmission Serial Number 305
Record Hydraulic Pump Serial Number 305
Record Front and Rear Axle Housing Serial Numbers 306
Keep Proof of Ownership 306
Keep Machines Secure 306
Miscellaneous—Specifications 307
Engine Specifications 307
Drain and Refill Capacities 308
Standard Z-Bar Specifications 309
High Lift Z-Bar Specifications 311
Travel Speeds 312
Eurasian Economic Union 312
Machine Design Life 313
Page Number 25
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 52
Section 2-1 60
Section 2-2 84
Section 2-3 120
Section 3-1 147
Section 3-2 166
Section 3-3 179
Section 3-4 191
Section 3-5 195
Section 3-6 196
Section 3-7 197
Section 3-8 199
Section 3-9 200
Section 3-10 213
Section 3-11 217
Section 3-12 223
Section 3-13 231
Section 3-14 232
Section 4-1 236
Section 4-2 256
Section 4-3 286
Section 4-4 302
Section 4-5 304
Section 4-6 307

S.V 04/24