John Deere 624K-II 4WD Loader Operator’s Manual OMT387132X19 PDF

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John Deere 624K-II 4WD Loader Operator’s Manual OMT387132X19 – PDF DOWNLOAD

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John Deere 624K-II 4WD Loader Operator’s Manual OMT387132X19 – PDF DOWNLOAD

P/N:OMT387132X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 624K SERIES II
Series: 0
Serial:
PIN: 1DW624K_ _ _F677549—
For complete service information also see: PC15083, T387125X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 624K-II 4WD Loader Operator’s Manual OMT387132X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 35
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 37
In Case of Machine Fire 38
Prevent Battery Explosions 38
High Debris Applications 38
Clean Debris from Machine 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Exhaust Filter Ash Handling and Disposal 40
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Avoid Power Lines 46
Use Special Care When Operating Loader 47
Operating on Slopes 47
Operating or Traveling On Public Roads 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Clean Exhaust Filter Safely 51
Service Cooling System Safely 52
Service Tires Safely 52
Use Proper Lifting Equipment 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 63
Levers—Two Function Hydraulic Control 63
Levers—Three Function Hydraulic Control 64
Levers—Four Function Hydraulic Control 66
Pedals 66
Sealed Switch Module (SSM) 67
Switch Module Functions 68
Advanced Display Unit (ADU) 71
Display Unit Functions 72
Horn Button 77
Turn Signals 77
Air Conditioner and Heater Operation 78
Counter Switch 79
Radio—If Equipped 80
Opening and Securing Side Door 84
Opening Side Window/Secondary Exit 85
Opening Rear Side Window 85
Seat Adjustment 86
Fire Extinguisher Mounting Location 87
Operation—Operating the Machine 88
Before Starting Work 88
Inspect Machine Daily Before Starting 88
Check Instruments Before Starting 88
Security System 89
Battery Disconnect Switch 89
Engine Break-In Period 90
Starting the Engine 91
Cold Start Aid—Block Heater—If Equipped 93
Cold Start Aid—Glow Plug 93
Warm-Up Procedure 93
Cold Weather Warm-Up 94
Required Machine Stop Warning 94
Park Brake Switch 96
Shifting the Transmission 97
Automatic Idle and Automatic Shutdown 99
Turbocharger Cool Down 99
Stopping the Engine 100
Joystick Bucket and Boom Control 101
Two Lever Bucket and Boom Control 102
Auxiliary Control 103
Ride Control—If Equipped 104
Secondary Steering—If Equipped 106
Differential Lock Operation 106
Service ADVISOR™ Remote (SAR) Software Delivery Process 107
Exhaust Filter 108
Selective Catalytic Reduction (SCR) System Overview 110
Qualified Emergency Use — SCR Override Option 112
Restored Operation Option 113
Rear Camera and Radar Object Detection (ROD) System—If Equipped 114
Counter Switch Operation 116
Embedded Payload Scale—If Equipped 117
Boom Height Kickout Adjustment 121
Return-to-Carry Kickout Adjustment 121
Return-to-Dig Adjustment for Z-Bar Linkage 122
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 124
Return-to-Dig Adjustment for Tool Carrier Linkage—If Equipped 125
Operating Loader Coupler—If Equipped 126
Using the Loader Bucket 127
Backdragging 128
Fork Attachment 129
Operating in Water and Mud 130
Parking the Machine 131
Loading Machine on a Trailer 132
Towing Procedure 134
Lifting the Machine 135
Operation—Monitor Operation 136
Aftertreatment Indicators Overview 136
Display Unit—Normal Display 137
Display Unit—Main Menu 138
Display Unit—Main Menu—Codes 139
Display Unit—Main Menu—Codes—Active Codes 139
Display Unit—Main Menu—Codes—Stored Codes 140
Display Unit—Main Menu—Settings 141
Display Unit—Main Menu—Settings—Reverse Fan Cycle 142
Display Unit—Main Menu—Settings—Courtesy Lights 142
Display Unit—Main Menu—Settings—Quick Shift 143
Display Unit—Main Menu—Settings—Job Timer 143
Display Unit—Main Menu—Settings—Stopwatch 144
Display Unit—Main Menu—Settings—Ride Control—If Equipped 144
Display Unit—Main Menu—Settings—Counters 144
Display Unit—Main Menu—Settings—Camera Mode 145
Display Unit—Main Menu—Settings—Operator Configuration 145
Display Unit—Main Menu—Settings—Clutch Cutoff 146
Display Unit—Main Menu—Diagnostics 147
Display Unit—Main Menu—Diagnostics—Machine ID 148
Display Unit—Main Menu—Diagnostics—Battery Monitor 148
Display Unit—Main Menu—Diagnostics—Engine Sensors 149
Display Unit—Main Menu—Diagnostics—Transmission/Axle 149
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 150
Display Unit—Main Menu—Diagnostics—Machine Sensors 150
Display Unit—Main Menu—Diagnostics—FNR Selector 151
Display Unit—Main Menu—Diagnostics—Cab Switches 151
Display Unit—Main Menu—Diagnostics—Switch Module 151
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 152
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 152
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 153
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 153
Display Unit—Main Menu—Diagnostics—Park Brake Test 154
Display Unit—Main Menu—Payload Scale—If Equipped 155
Display Unit—Main Menu—Payload Scale—Long Total 155
Display Unit—Main Menu—Payload Scale—Display Units 156
Display Unit—Main Menu—Payload Scale—Auto Add 156
Display Unit—Main Menu—Payload Scale—Diagnostics 156
Display Unit—Main Menu—Payload Scale—Setup 156
Display Unit—Main Menu—Security 157
Display Unit—Main Menu—Security—Security 158
Display Unit—Main Menu—Security—Change Owner PIN 158
Display Unit—Main Menu—Security—Manage Operator PINs 159
Display Unit—Main Menu—Security—Manage Transport PIN 160
Display Unit—Main Menu—Security—Delayed Operator Logout 161
Display Unit—Main Menu—Exhaust Filter 162
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 163
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 164
Display Unit—Main Menu—Exhaust Filter—Emergency Override 165
Display Unit—Main Menu—Software Delivery 166
Display Unit—Main Menu—Software Delivery—Software Update 167
Maintenance—Machine 168
Diesel Fuel 168
Diesel Fuel Specifications 168
Lubricity of Diesel Fuel 169
Biodiesel Fuel 170
Handling and Storing Diesel Fuel 171
Testing Diesel Fuel 171
Fuel Filters 171
Minimizing the Effect of Cold Weather on Diesel Engines 172
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 173
Storing Diesel Exhaust Fluid (DEF) 174
Refilling Diesel Exhaust Fluid (DEF) Tank 175
Testing Diesel Exhaust Fluid (DEF) 176
Disposal of Diesel Exhaust Fluid (DEF) 176
Supplemental Diesel Fuel Additives 176
Alternative and Synthetic Lubricants 177
Lubricant Storage 177
Mixing of Lubricants 177
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 178
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 179
Oil Filters 179
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 180
Diesel Engine Oil Service Interval for Operation at High Altitude 180
Transmission, Park Brake, and Axle Oil 181
Hydraulic Oil 182
Grease 183
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 184
Operating in Warm Temperature Climates 185
Required Emission-Related Information 185
Testing Coolant Freeze Point 186
Water Quality for Mixing with Coolant Concentrate 187
Disposing of Coolant 187
Maintenance—Periodic Maintenance 188
Service Machine at Specified Intervals 188
Check Hour Meter Regularly 188
Prepare Machine for Maintenance 189
Frame Locking Bar 190
Boom Lock 190
Pin Removal—If Equipped With Powerllel™ Linkage 191
Engine Service Doors and Side Shields 192
Cooling System Doors 193
Fuel Tank 194
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 194
Service Intervals 195
Required Parts 197
Maintenance—As Required 199
Check Window Washer Fluid Level 199
Inspect Tires and Check Pressure 200
Tire Pressures 201
Check Wheel Bolt Torque 203
Inspect Engine Air Cleaner Elements 204
Inspect Air Conditioner Compressor and Alternator Belt 205
Clean Cooler Cores 206
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 207
Drain Water From Primary Fuel Filter 208
Service Exhaust Filter 209
Drain, Flush, and Refill Fuel Tank 210
Clean Fuel Sending Unit Pickup Screen 210
Check and Clean or Replace Cab Fresh Air Filter 211
Check and Clean or Replace Cab Recirculating Air Filter 212
Clean and Tighten Battery Terminals 212
Maintenance—Every 10 Hours or Daily 213
Clean Air Cleaner Dust Unloader Valve 213
Check Coolant Level at Surge Tank 213
Check Engine Oil Level 214
Check Hydraulic System Oil Level 214
Check Transmission Oil Level 215
Inspect Outer Pin Seals—If Equipped 216
Maintenance—Initial Service—100 Hours 217
Replace Axle Oil Filters 217
Maintenance—Every 100 Hours 218
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 218
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 219
Lubricate Loader Linkage and Cylinder Pivots—Tool Carrier Linkage 220
Maintenance—Every 250 Hours 221
Take Engine Oil Sample 221
Maintenance—Every 500 Hours 222
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 222
Check Front and Rear Axle Oil Level 223
Lubricate Front and Rear Axle Shaft Seals 223
Check Hybrid Battery Electrolyte Level—If Equipped 224
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 226
Take Fluid Samples 226
Drain and Refill Engine Oil and Replace Filter 227
Drain and Refill Engine Oil and Replace Filter (Quick Service)—If Equipped 228
Replace Primary Fuel Filter 229
Replace Final Fuel Filter 230
Replace Hydraulic Reservoir Breather Filter 230
Check Park Brake Oil Level 231
Lubricate Front and Rear Shaft Seals on Park Brake 231
Check Ride Control Accumulator—If Equipped 232
Maintenance—Every 1000 Hours 233
Replace Air Cleaner Dust Unloader Valve 233
Replace Engine Air Cleaner Elements 234
Replace Fuel Tank Breather Filter 235
Check Coolant Condition 235
Replace Axle Oil Filters 236
Lubricate Frame Hinge Pivots 236
Drain and Refill Park Brake Oil 237
Maintenance—Every 2000 Hours 238
Drain and Refill Transmission Oil and Replace Filter 238
Drain and Refill Transmission Oil and Replace Filter (Quick Service)—If Equipped 240
Drain and Refill Front and Rear Axle Oil 241
Replace Open Crankcase Ventilation (OCV) Filter 242
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 242
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 243
Check and Adjust Engine Valve Lash 243
Replace Outer Pin Seals—If Equipped 243
Rerun Transmission Clutch Calibration 243
Maintenance—Every 4000 Hours 244
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 244
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —XXXXXX) 244
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —XXXXXX) 244
Clean Diesel Exhaust Fluid (DEF) Tank (S N —XXXXXX) 244
Clean Hydraulic Pump Case Drain In-Line Screen 245
Replace Hydraulic System Return Filter 247
Drain, Flush, and Refill Hydraulic System Oil 248
Drain and Refill Hydraulic System Oil (Quick Service)—If Equipped 250
Clean Hydraulic System Fill Strainer 252
Maintenance—Every 5000 Hours 253
Check Driveline Damper For Cracks 253
Maintenance—Every 6000 Hours 254
Drain Cooling System 254
Refill Cooling System 255
Drain and Refill Cooling System (Quick Service)—If Equipped 256
Miscellaneous—Machine 257
Check Air Inlet Cover 257
Bleed Fuel System 257
Do Not Service Control Valves, Cylinders, Pumps, or Motors 257
Precautions for Alternator and Regulator 258
Handling, Checking, and Servicing Batteries Carefully 259
Using Booster Batteries—24-Volt System 260
Using Battery Charger 261
Replacement Batteries 262
Remove and Install Batteries 263
12-Volt Auxiliary Power Outlet—If Equipped 264
JDLink™ Machine Monitoring System (MMS) 264
Replacing Fuses 265
Remove and Install Halogen Bulbs 267
Fluid Sampling Test Ports—If Equipped 268
Air Conditioning System Service 270
Welding on Machine 270
Keep Electronic Control Unit Connectors Clean 271
External Service Brake Inspection 272
Service Recommendations For Snap-To-Connect (STC®) Fittings 273
Replacing Bucket Teeth—TK Series 274
Keep ROPS Installed Properly 274
Hardware Torque Specifications 274
Unified Inch Bolt and Screw Torque Values 275
Metric Bolt and Screw Torque Values 276
Bleeding Brakes 277
Miscellaneous—Operational Checkout 278
Operational Checkout 278
Diagnostic Trouble Code Check 278
Operational Checks—Ignition OFF, Engine OFF Checks 278
Operational Checks—Ignition ON, Engine OFF Checks 279
Operational Checks—Ignition ON, Engine ON Checks 286
Miscellaneous—Troubleshooting 307
Troubleshooting Procedure 307
Engine 308
Transmission 311
Differential and Axle 314
Service Brake 316
Driveline 316
Park Brake 317
Hydraulic System 318
Steering 320
Air Conditioning System 321
Heater System 322
Software Update 323
Miscellaneous—Storage 324
Prepare Machine for Storage 324
Monthly Storage Procedure 325
Preparing Engine for Long-Term Storage 326
Removing Engine From Long-Term Storage 327
Miscellaneous—Machine Numbers 328
Record Product Identification Number (PIN) 328
Record Engine Serial Number 328
Record Transmission Serial Number 328
Record Hydraulic Pump Serial Number 329
Record Front and Rear Axle Housing Serial Numbers 329
Keep Proof of Ownership 329
Keep Machines Secure 330
Miscellaneous—Specifications 331
Engine Specifications 331
Drain and Refill Capacities 331
Standard Z-Bar Specifications 332
High Lift Z-Bar Specifications 334
Powerllel™ Specifications 336
Tool Carrier Specifications 338
Travel Speeds 339
Eurasian Economic Union 340
Machine Design Life 340
Page Number 25
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 50
Section 1-5 55
Section 2-1 63
Section 2-2 88
Section 2-3 136
Section 3-1 168
Section 3-2 188
Section 3-3 199
Section 3-4 213
Section 3-5 217
Section 3-6 218
Section 3-7 221
Section 3-8 222
Section 3-9 233
Section 3-10 238
Section 3-11 244
Section 3-12 253
Section 3-13 254
Section 4-1 257
Section 4-2 278
Section 4-3 307
Section 4-4 324
Section 4-5 328
Section 4-6 331

S.V 04/24