John Deere 624L 4WD Loader Operator’s Manual OMT406389X19 PDF

Description

John Deere 624L 4WD Loader Operator’s Manual OMT406389X19 – PDF DOWNLOAD

• Part Number (P/N): OMT406389X19_04
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Model: 624L
• Serial Number Range: 1DW624L_ _ _F693054—

TABLE OF CONTENTS:

John Deere 624L 4WD Loader Operator’s Manual OMT406389X19 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
High Debris Applications 41
Clean Debris from Machine 41
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Prepare for Emergencies 43
Exhaust Filter Ash Handling and Disposal 43
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 49
Use Special Care When Operating Loader 50
Operating on Slopes 50
Operating or Traveling On Public Roads 50
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Avoid Pressure Washing Electric Drive Components 54
Service Cooling System Safely 55
Service Accumulator Systems Safely 55
Remove Paint Before Welding or Heating 55
Make Welding Repairs Safely 56
Drive Metal Pins Safely 56
Service Tires Safely 57
Use Proper Lifting Equipment 57
Clean Exhaust Filter Safely 58
Safety—Safety Signs and Other Instructions 59
Safety Signs and Other Instructions 59
Operation—Operator’s Station 69
Levers—Two Function Hydraulic Control 69
Levers—Three Function Hydraulic Control 70
Levers—Four Function Hydraulic Control 71
Levers—Five or Six Function Hydraulic Control 71
Pedals 72
Sealed Switch Module (SSM) Functions 73
Primary Display Unit (PDU) Functions 78
Horn Button 86
Turn Signals 86
Power Adjustable Mirrors—If Equipped 87
Dome Light 87
Air Conditioner and Heater Operation 88
Counter Switch—If Equipped 89
Radio—If Equipped 90
Auxiliary Power Supply 94
Opening and Securing Side Door 95
Opening Side Window (Alternative Exit) 96
Seat Adjustment 97
Fire Extinguisher Mounting Location 99
Operation—Operating the Machine 100
Before Starting Work 100
Inspect Machine Daily Before Starting 100
Check Instruments Before Starting 101
Security System 102
Battery Disconnect Switch 102
Engine Break-In Period 103
Starting the Engine 104
Cold Start Aid—Block Heater—If Equipped 106
Cold Start Aid—Glow Plug 106
Cold Weather Warm-Up 107
Required Machine Stop Warning 107
Park Brake Switch 109
Shifting the Transmission 110
Operating in Water and Mud 111
Driving Up a Steep or Slippery Slope 111
Automatic Idle and Automatic Shutdown 112
Turbocharger Cool Down 112
Stopping the Engine 113
Joystick Bucket and Boom Control 114
Two Lever Bucket and Boom Control 116
Auxiliary Control 117
Ride Control—If Equipped 118
Secondary Steering—If Equipped 120
Differential Lock Operation 121
Throttle Lock—If Equipped 123
Service ADVISOR™ Remote (SAR) Software Delivery Process 124
Exhaust Filter 125
Selective Catalytic Reduction (SCR) System Overview 127
US EPA Qualified Emergency Use — SCR Derate Override Option 129
EU Qualified Emergency Use — SCR Derate Override Option 130
Rear Camera and Radar Object Detection (ROD) System—If Equipped 131
Counter Switch Operation—If Equipped 134
Embedded Payload Scale—If Equipped 135
Boom Height Kickout Adjustment 139
Return-to-Carry Adjustment 139
Return-to-Dig Adjustment 140
Operating Loader Coupler—If Equipped 140
Using the Loader Bucket 141
Backdragging 142
Fork Attachment 143
Parking the Machine 145
Loading Machine for Transport 147
Towing—Recovery Procedure 150
Drive Through Mode Operation 151
Lifting the Machine 152
Operation—Monitor Operation 153
Aftertreatment Indicators Overview 153
Primary Display Unit (PDU) 154
Main Menu 155
Main Menu—Display Settings 156
Main Menu—Diagnostics 157
Main Menu—Exhaust Filter 159
Main Menu—Exhaust Filter Auto Cleaning 160
Main Menu—Exhaust Filter Parked Cleaning 161
Main Menu—Exhaust Filter Emergency Override 162
Main Menu—Software Update 162
Main Menu—Calibrations—Electro-Hydraulic Valves 163
Main Menu—Calibrations—Implement Control Levers 164
Main Menu—Calibrations—Loader Position Sensors 165
Main Menu—Calibrations—Loader Linkage 165
Main Menu—Calibrations—Transmission Clutches 166
Main Menu—Calibrations—Brake Pedal 166
Main Menu—Machine Setup 167
Main Menu—Security 172
Main Menu—Machine Fan 174
Main Menu—Fuel Consumption 175
Main Menu—About 176
Main Menu—Job Timer 176
Main Menu—Camera—If Equipped 177
Main Menu—Payload Weighing—If Equipped 178
Main Menu—Attachments—If Equipped 179
Maintenance—Machine 180
Required Emission-Related Information 180
Alternative and Synthetic Lubricants 180
Lubricant Storage 180
Mixing of Lubricants 180
Hydraulic Oil 181
Multipurpose Extreme Pressure (EP) Grease 182
Diesel Fuel 183
Diesel Fuel Specifications 183
Lubricity of Diesel Fuel 184
Handling and Storing Diesel Fuel 184
Biodiesel Fuel 185
Testing Diesel Fuel 186
Supplemental Diesel Fuel Additives 186
Fuel Filters 186
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 187
Refilling Diesel Exhaust Fluid (DEF) Tank 188
Testing Diesel Exhaust Fluid (DEF) 189
Storing Diesel Exhaust Fluid (DEF) 189
Disposal of Diesel Exhaust Fluid (DEF) 190
Minimizing the Effect of Cold Weather on Diesel Engines 191
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 192
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 193
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 194
Diesel Engine Oil Service Interval for Operation at High Altitude 194
Oil Filters 195
Transmission, Park Brake, and Axle Oil 195
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 196
Water Quality for Mixing with Coolant Concentrate 197
Operating in Warm Temperature Climates 197
Testing Coolant Freeze Point 198
Disposing of Coolant 198
Maintenance—Periodic Maintenance 199
Service Machine at Specified Intervals 199
Check the Hour Meter Regularly 199
Prepare Machine for Maintenance 200
Frame Locking Bar 201
Locking Loader Boom 202
Engine Service Doors and Side Shields 202
Cooling System Doors 203
Fuel Tank 204
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 204
Service Intervals 205
Required Parts 207
Maintenance—As Required 209
Check Windshield Washer Fluid Level 209
Inspect Tires and Check Pressure 209
Tire Pressures 211
Check Wheel Bolt Torque 213
Inspect Engine Air Cleaner Elements 214
Inspect Serpentine Belt 215
Clean Cooler Cores 216
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 218
Drain Water From Primary Fuel Filter With Water Separator 219
Service Exhaust Filter 219
Drain, Flush, and Refill Fuel Tank 220
Check Cab Recirculation Air Filter 221
Check Cab Fresh Air Filter 222
Check and Clean Cab Air Filter Precleaner—If Equipped 223
Clean Hydraulic Pump Case Drain In-Line Screen 224
Clean Debris From Coupler Lock Cylinder—If Equipped 226
Lubricate Cab Door Hinges 228
Clean and Tighten Battery Terminals 229
Maintenance—Every 10 Hours or Daily 230
Clean Air Cleaner Dust Unloader Valve 230
Check Coolant Level at Surge Tank 231
Check Engine Oil Level 232
Check Hydraulic System Oil Level 232
Check Transmission Oil Level 233
Maintenance—Initial Service—100 Hours 234
Replace Axle Oil Filters 234
Maintenance—Every 100 Hours 235
Lubricate Loader Linkage and Cylinder Pivots 235
Lubricate Coupler Lock Pins—If Equipped 241
Maintenance—Every 250 Hours 242
Take Engine Oil Sample 242
Maintenance—Every 500 Hours 243
Lubricate Driveline Upper and Lower Sliding Joints 243
Lubricate Front and Rear Axle Shaft Seals 244
Check Hybrid Battery Electrolyte Level—If Equipped 245
Replace Hydraulic Reservoir Breather Filter 247
Check Front and Rear Axle Oil Level 248
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 249
Take Fluid Samples 249
Drain and Refill Engine Oil and Replace Filter 250
Replace Primary Fuel Filter 251
Replace In-Line Fuel Filter 251
Replace Final Fuel Filter 252
Check Park Brake Oil Level 252
Lubricate Front and Rear Shaft Seals on Park Brake 253
Check Ride Control Accumulator—If Equipped 254
Maintenance—Every 1000 Hours 255
Replace Air Cleaner Dust Unloader Valve 255
Replace Engine Air Cleaner Elements 256
Replace Fuel Tank Breather Filter 256
Check Coolant Condition 257
Replace Axle Oil Filters 257
Lubricate Frame Hinge Pivots 258
Drain and Refill Park Brake Oil 258
Maintenance—Every 2000 Hours 259
Drain and Refill Front and Rear Axle Oil 259
Replace Open Crankcase Ventilation (OCV) Filter 260
Check and Adjust Engine Valve Lash 260
Drain and Refill Transmission Oil and Replace Filter 261
Rerun Transmission Clutch Calibration 262
Maintenance—Every 4000 Hours 263
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 263
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 264
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 265
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —396150) 265
Clean Diesel Exhaust Fluid (DEF) Tank (S N —396150) 265
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —396150) 265
Replace Hydraulic System Return Filter 266
Drain, Flush, and Refill Hydraulic System Oil 267
Clean Hydraulic System Fill Strainer 269
Maintenance—Every 5000 Hours 270
Check Driveline Damper for Cracks 270
Maintenance—Every 6000 Hours 271
Drain Cooling System 271
Cooling System Fill and Deaeration Procedure 272
Miscellaneous—Machine 273
Check Air Inlet Cover—If Equipped 273
Bleed Fuel System 273
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 273
Do Not Service Control Valves, Cylinders, Pumps, or Motors 273
Precautions for Alternator and Regulator 274
Clean Machine Regularly 274
Handling, Checking, and Servicing Batteries Carefully 275
Using Battery Charger 276
Using Booster Batteries—24-Volt System 278
Replacing Batteries 279
Welding on Machine 280
Keep Electronic Control Unit Connectors Clean 280
JDLink Machine Monitoring System (MMS)—If Equipped 280
Replacing Fuses 281
Remove and Install Halogen Bulbs 285
Remove and Install Light-Emitting Diode (LED) Lights 286
Fluid Sampling Test Ports—If Equipped 287
Service Recommendations for Snap-To-Connect® (STC) Fittings 288
Keep ROPS Installed Properly 289
Verified Anchor Point Information 289
External Service Brake Inspection 290
Replacing Seat Belt 291
Replacing Bucket Teeth—TK Series 292
Servicing Air Conditioning System 292
Hardware Torque Specifications 292
Unified Inch Bolt and Screw Torque Values 293
Metric Bolt and Screw Torque Values 294
Miscellaneous—Operational Checkout 295
Operational Checkout 295
Diagnostic Trouble Code (DTC) Check 295
Operational Checks—Ignition Off, Engine Off Checks 295
Operational Checks—Ignition On, Engine Off Checks 296
Operational Checks—Ignition On, Engine On Checks 303
Miscellaneous—Troubleshooting 324
Troubleshooting Procedure 324
Engine 325
Transmission 330
Differential and Axle 332
Service Brake 333
Driveline 333
Park Brake 334
Hydraulic System 335
Steering 338
Air Conditioning System 339
Heating System 340
Software Update 341
Miscellaneous—Machine Storage 342
Prepare Machine for Storage 342
Monthly Storage Procedure 343
Preparing Engine for Long-Term Storage 344
Removing Engine From Long-Term Storage 345
Miscellaneous—Machine Numbers 346
Record Product Identification Number (PIN) 346
Record Engine Serial Number 346
Record Transmission Serial Number 346
Record Hydraulic Pump Serial Number 347
Record Front and Rear Axle Housing Serial Numbers 347
Keep Proof of Ownership 347
Keep Machines Secure 348
Miscellaneous—Specifications 349
Engine Specifications 349
Drain and Refill Capacities 349
Standard Z-Bar Specifications 350
High Lift Z-Bar Specifications 353
High Lift Plus Z-Bar Specifications 356
Tool Carrier Specifications 359
Travel Speeds 361
Eurasian Economic Union 361
Machine Design Life 361
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 45
Section 1-4 53
Section 1-5 59
Section 2-1 69
Section 2-2 100
Section 2-3 153
Section 3-1 180
Section 3-2 199
Section 3-3 209
Section 3-4 230
Section 3-5 234
Section 3-6 235
Section 3-7 242
Section 3-8 243
Section 3-9 255
Section 3-10 259
Section 3-11 263
Section 3-12 270
Section 3-13 271
Section 4-1 273
Section 4-2 295
Section 4-3 324
Section 4-4 342
Section 4-5 346
Section 4-6 349

S.V 04/24