John Deere 643L-II Wheeled Feller Buncher Operator’s Manual PDF

Description

John Deere 643L-II Wheeled Feller Buncher Operator’s Manual OMT412052X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 643L-II Wheeled Feller Buncher Operator’s Manual OMT412052X19 – PDF DOWNLOAD

• P/N: OMT412052X19_Z4
• Language: English
• Division: Forestry
• Product Lines: Wheeled Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 643L-II
• Serials:
  • 1DW643L_ _ _C690815—
  • 1DW643L_ _ _D690815—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 643L-II Wheeled Feller Buncher Operator’s Manual OMT412052X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 39
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Control Pattern 40
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Oils and Fluids 40
Handle Starting Fluid Safely 41
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Prepare for Emergencies 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Prevent Acid Burns 46
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Operate Machine Safely 48
Keep Riders Off Machine 49
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Use Special Care When Operating 51
Inspect and Maintain ROPS 51
Keep the Operator Protective Structure (OPS) in Place 51
Travel Safely 52
Avoid Power Lines 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 71
Using the Seat Belt 71
Adjusting Operator’s Seat 72
Operator Controls 73
Sealed Switch Module (SSM) Functions 74
Horn Button 76
12-Volt Power Outlet 77
Primary Display Unit (PDU) Functions 78
Temperature and Blower Controls 81
Radio—If Equipped 83
CB and 2-Way Radio Mounting Location 85
Opening Alternative Exit 85
Opening Windows—If Equipped 86
Removing Operator’s Station Door Window Screens—If Equipped 86
Boom Lock 87
Fire Extinguisher Mounting Location 87
Auxiliary Power Supply 88
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 89
Pressurized Water System 89
Fire Suppression System—If Equipped 89
Dome Light 89
Operator’s Manual Compartment 90
Operation—Operating the Machine 91
Before Starting Work 91
Inspect Machine Daily Before Starting 91
Engine Break-In Period 92
Starting the Engine 92
Check Primary Display Unit (PDU) 94
Engine Warm-Up 94
Cold Weather Warm-Up 94
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 95
Battery Disconnect Switch 97
Right Joystick Operation 98
Left Joystick Operation 100
Mappable Controls 101
Engine Speed Control 101
Shifting the Two-Speed Transmission 102
Starting and Stopping the Machine 102
Using the Park Brake 103
Parking the Machine 103
Operating in Water and Mud 104
Driving Up a Steep or Slippery Slope 104
Operating Felling Controls 105
Loading Machine on a Trailer 107
Tiedown and Lift Points 107
Machine Recovery 107
Towing Procedure 108
Lowering Hydraulic Equipment to Ground With Engine Off 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 110
Lifting the Machine 110
Operation—Monitor Operation 111
Primary Display Unit (PDU) Display 111
Main Menu 112
Operation—Stop Watch 112
Operation—Job Timer 112
Operation—Fuel Economy 112
Operation—Hydraulic Oil Fill 113
Diagnostics—Codes 113
Diagnostics—Diagnostic Help Screens 114
Diagnostics—Machine Readings 117
Diagnostics—Engine Readings 117
Diagnostics—Hydraulic Readings 118
Diagnostics—Transmission Readings 118
Diagnostics—JDLink Readings 119
Diagnostics—Software Delivery 119
Setup—Operator Settings 120
Setup—Machine Settings 122
Operation—TimberNavi™ Monitor Operation—If Equipped 126
Using the Display 126
Main Display and Functions 127
Menu 128
View Menu 137
Record Track Menu 141
Measure Menu 141
Point of Interest Menu 142
Maintenance—Machine 143
Required Emission-Related Information 143
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 143
Alternative and Synthetic Lubricants 143
Hydraulic Oil 144
Differential (Axle), Two-Speed Gear Case, and Park Brake Oil 145
Multipurpose Extreme Pressure (EP) Grease 145
Lubricant Storage 146
Mixing of Lubricants 146
Diesel Fuel 147
Lubricity of Diesel Fuel 147
Handling and Storing Diesel Fuel 148
Biodiesel Fuel 149
Testing Diesel Fuel 150
Supplemental Diesel Fuel Additives 150
Fuel Filters 150
Minimizing the Effect of Cold Weather on Diesel Engines 151
Diesel Engine Break-In™ Oil 152
Diesel Engine Oil — Tier 2 and Stage II 153
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 154
Diesel Engine Oil — Tier 3 and Stage IIIA 155
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 156
Diesel Engine Oil Service Interval for Operation at High Altitude 157
Oil Filters 157
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 158
Water Quality for Mixing with Coolant Concentrate 159
Operating in Warm Temperature Climates 159
Testing Coolant Freeze Point 160
Disposing of Coolant 160
Maintenance—Periodic Maintenance 161
Service Machine at Specified Intervals 161
Check the Hour Meter Regularly 161
Prepare Machine for Maintenance 161
Fuel Tank 161
Locking Machine Frame 162
Boom Lock—Installation 162
Opening the Grille 163
Removing Engine Side Shields 163
Opening Cooler Doors 164
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 164
Service Intervals 165
Required Parts 167
Attachment Service Intervals 168
Maintenance Legend 169
Maintenance—As Required 171
Clean Cooler Cores 171
Inspect Accessory Drive Belt 172
Replace Engine Air Cleaner Elements 173
Check Tire Pressure 174
Check Wheel Bolt Torque 176
Clean Fuel Tank Inlet Screen 176
Fill and Charge Pressurized Water System 177
Check Fire Extinguisher Charge 179
Lubricate Cab Door Hinges 179
Check Cab Recirculating Air Filter 180
Check Cab Fresh Air Filter 181
Clean and Tighten Battery Terminals 181
Maintenance—Every 10 Hours or Daily 182
Check Engine Coolant Level 182
Check Engine Oil Level 183
Check Hydraulic System Oil Level 184
Check and Drain Primary Fuel Filter and Water Separator 186
Check and Drain Auxiliary Fuel Filter and Water Separator 186
Clean Engine Air Intake Precleaner Screen 187
Check and Clean Engine Air Intake Precleaner Dust Unloader Valve 188
Lubricate Articulation Points 188
Lubricate Lift and Tilt Cylinders, Arms, and Links 189
Maintenance—Every 100 Hours 190
Lubricate Front Axle Pinion Seal and Park Brake Seals 190
Lubricate Rear Axle Pivots, Pinion Seal, and Hydraulic Steering Cylinder Pins 191
Maintenance—Initial Service—250 Hours 192
Drain and Refill Two-Speed Gear Case Oil 192
Drain and Refill Axle Oil 193
Maintenance—Every 250 Hours 195
Take Engine Oil Sample 195
Check Tire Pressure 196
Maintenance—Every 500 Hours 198
Drain and Refill Engine Oil and Replace Filter 198
Replace Primary Fuel Filter and Water Separator 200
Replace Auxiliary Fuel Filter and Water Separator 201
Replace Final Fuel Filter 202
Check Axle Oil Level 203
Check Park Brake Oil Level 205
Check Two-Speed Gear Case Oil Level 206
Lubricate Front, Rear, and Articulation Drive Shafts 207
Remove and Clean Open Crankcase Ventilation (OCV) Hose 207
Check Engine Air Intake Hoses 208
Take Fluid Samples 208
Maintenance—Initial Service—1000 Hours 209
Replace Hydrostatic Oil Filter 209
Maintenance—Every 1000 Hours 210
Drain and Refill Park Brake Oil 210
Drain and Refill Two-Speed Gear Case Oil 211
Drain and Refill Axle Oil 212
Check Coolant Condition 214
Maintenance—Initial Service—2000 Hours 215
Replace Hydraulic System Oil Filter 215
Maintenance—Every 2000 Hours 216
Check and Adjust Engine Valve Lash 216
Inspect Engine Crankshaft Damper 216
Replace Hydrostatic Oil Filter 216
Maintenance—Every 4000 Hours 217
Drain and Refill Hydraulic System Oil 217
Replace Hydraulic System Oil Filter 220
Replace Hydraulic Reservoir Breather Filter 221
Replace Engine Crankshaft Damper 221
Maintenance—Every 6000 Hours 222
Drain and Refill Engine Cooling System 222
Miscellaneous—Machine 224
Clean Machine Regularly 224
Inspect Seat Belt 225
Replacing Seat Belt 226
Hydraulic Cab Tilt Procedure 227
Check Diesel Fired Coolant Heater (DFCH)—If Equipped 230
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 230
Do Not Service Control Valves, Cylinders, Pumps, or Motors 230
Bleed Fuel System 231
Precautions for Alternator and Regulator 231
Handling, Checking, and Servicing Batteries Carefully 232
Using Booster Batteries—24-Volt System 233
Using Battery Charger 234
Welding on Machine 236
Remove and Install Batteries 237
Replacing Batteries 238
Replacing Fuses 238
Resetting Circuit Breaker 240
JDLink™ Machine Monitoring System (MMS)—If Equipped 240
Keep Electronic Control Unit Connectors Clean 240
Servicing Air Conditioning System—If Equipped 241
Check Oil Lines and Fittings 242
Inspect and Clean Polycarbonate Windows 243
Dual Wheel Installation 244
Fluid Sampling Ports 244
Hardware Torque Specifications 244
Unified Inch Bolt and Screw Torque Values 245
Metric Bolt and Screw Torque Values 246
Miscellaneous—Operational Checkout 247
Operational Checkout 247
Diagnostic Trouble Code Check 247
Operational Checks—Switched Power OFF, Engine OFF 247
Operational Checks—Switched Power ON, Engine OFF 251
Operational Checks—Switched Power ON, Engine ON 257
Miscellaneous—Troubleshooting 274
Troubleshooting Procedure 274
Software Update 274
Engine Troubleshooting 275
Electrical System Troubleshooting 280
Two-Speed Gear Case Troubleshooting 283
Axle Differential Troubleshooting 284
Hydraulic System Troubleshooting 285
Steering System Troubleshooting 286
Air Conditioning System Troubleshooting 287
Heater System Troubleshooting 288
Miscellaneous—Storage 289
Prepare Machine for Storage 289
Monthly Storage Procedure 290
Miscellaneous—Machine Numbers 291
Record Product Identification Number (PIN) 291
Record Engine Serial Number 291
Record Front and Rear Axle Housing Serial Number 291
Record Gear Case Serial Number 292
Keep Proof of Ownership 292
Keep Machines Secure 292
Miscellaneous—Specifications 293
643L-II—Machine Dimensions 293
643L-II—Machine Specifications 295
643L-II—Drain and Refill Capacities 297
EU Declaration of Conformity 298
Eurasian Economic Union 299
Machine Design Life 299
Page Number 31
Section 1-1 35
Section 1-2 36
Section 1-3 45
Section 1-4 53
Section 1-5 57
Section 2-1 71
Section 2-2 91
Section 2-3 111
Section 2-4 126
Section 3-1 143
Section 3-2 161
Section 3-3 171
Section 3-4 182
Section 3-5 190
Section 3-6 192
Section 3-7 195
Section 3-8 198
Section 3-9 209
Section 3-10 210
Section 3-11 215
Section 3-12 216
Section 3-13 217
Section 3-14 222
Section 4-1 224
Section 4-2 247
Section 4-3 274
Section 4-4 289
Section 4-5 291
Section 4-6 293

S.V 04/24