John Deere 650 P Crawler Dozer Operator’s Manual OMT480073X019 PDF

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John Deere 650 P Crawler Dozer Operator’s Manual OMT480073X019 – PDF DOWNLOAD

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John Deere 650 P Crawler Dozer Operator’s Manual OMT480073X019 – PDF DOWNLOAD

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John Deere 650 P Crawler Dozer Operator’s Manual OMT480073X019 – PDF DOWNLOAD

Contents 37
Safety—Safety and Operator Conveniences 41
Safety and Operator Convenience Features 41
Safety—General Precautions 42
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 42
Recognize Safety Information 44
Follow Safety Instructions 44
Operate Only If Qualified 44
Wear Protective Equipment 45
Protect Against Noise 45
Avoid Unauthorized Machine Modifications 45
Inspect Machine 46
Stay Clear of Moving Parts 46
Avoid High-Pressure Oils and Fluids 46
Work In Ventilated Area 47
Avoid Static Electricity Risk When Refueling 47
High Debris Applications 47
Prevent Fires, Clean Debris From Machine 48
In Case of Machine Fire 48
Prevent Battery Explosions 49
Handle Chemical Products Safely 49
Handle Starting Fluid Safely 49
Decommissioning — Proper Recycling and Disposal of Fluids and Components 50
Prepare for Emergencies 50
Add Cab Guarding for Special Uses 50
Safety—Operating Precautions 51
Use Steps and Handholds Correctly 51
Start Only From Operator’s Seat 51
Use and Maintain Seat Belt 51
Heated and Ventilated Operator’s Seat 52
Prevent Unintended Machine Movement 52
Avoid Work Site Hazards 53
Keep Riders Off Machine 53
Avoid Backover Accidents 54
Avoid Machine Tip Over and Machine Damage 55
Use Special Care When Operating 55
Inspect and Maintain ROPS 56
Travel Safely 56
Prevent Acid Burns 57
Add and Operate Attachments Safely 57
Safety—Maintenance Precautions 58
Park and Prepare for Service Safely 58
Service Machines Safely 58
Service Cooling System Safely 58
Service Accumulator Systems Safely 59
Remove Paint Before Welding or Heating 59
Make Welding Repairs Safely 59
Drive Metal Pins Safely 60
Use Proper Lifting Equipment 60
Safety—Safety Signs and Other Instructions 61
Safety Signs and Other Instructions 61
Operation—Operator’s Station 66
Primary Display Unit (PDU) Functions 66
Standard Primary Display Unit (SPDU) Functions 70
Sealed Switch Module (SSM) Functions 73
Left-Hand Joystick 75
Right-Hand Joystick 76
Auxiliary Control Levers—If Equipped 77
Heating and Air Conditioning System 78
Seat Adjustment 79
Under Seat Heater—If Equipped 81
Windshield Wipers and Washers 82
Work and Drive Lights 83
Reversing Fan 84
Horn 84
Dome Light—If Equipped 84
Radio—If Equipped 85
Auxiliary Power Outlets 85
Door Latch 86
Alternative Exits 86
Cab Windows 87
Fire Extinguisher Mounting Location 87
Beacon Light—If Equipped 88
Operation—Operating the Machine 89
Before Starting Work 89
Operator Ability 89
Inspect Machine Daily Before Starting 90
Check Instruments Before Starting 91
Battery Disconnect Switch 92
Engine Break-In Period 92
Engine Block Heater—If Equipped 93
Starting the Engine 94
Engine Warm-Up 95
Cold Weather Warm-Up 96
Driving the Machine 97
Setting Travel Speed 98
Setting Engine Speed 99
Auto-Idle Operation 99
Neutral Rotate Mode Operation 100
Economy (ECO) Mode Operation 101
Decelerator/Brake Pedal and Decelerator Mode Switch 102
Stopping the Machine 103
Park Brake Switch 104
Parking the Machine 105
Hydraulic System Pressure Release 106
Blade Release 106
Required Machine Stop Warning 107
Service ADVISOR Remote (SAR) Software Delivery Process 108
Operating in Water and Mud 109
Driving Up a Steep or Slippery Slope 109
Avoid Track Damage 109
Extend Undercarriage Life 110
Hydraulics Enable 111
Changing Blade Pitch 112
Ripper Operation—If Equipped 113
Operating Winch—If Equipped 114
Fasten Cable to Winch Drum 116
Winch Free Spool Drag Adjustment 119
Loading Machine for Transport 119
Lifting the Machine 121
Releasing Park Brake to Tow the Machine 122
Transport Mode 124
Operation—Primary Display Unit (PDU) 125
Primary Display Unit (PDU) 125
Main Menu, PDU 126
Main Menu—Machine Settings, PDU 127
Main Menu—Calibrations, PDU 128
Main Menu—Diagnostics—Trouble Codes, PDU 129
Main Menu—Diagnostics—System Diagnostics, PDU 130
Main Menu—Diagnostics—Communications, PDU 131
Main Menu—Job Timer, PDU 131
Main Menu—Grade Control, PDU 132
Main Menu—Display Settings, PDU 133
Main Menu—Implement Manager, PDU 134
Main Menu—Camera Manager, PDU 134
Main Menu—Security, PDU 135
Main Menu—About, PDU 137
Main Menu—Software Manager, PDU 139
Operation—Standard Primary Display Unit (SPDU) 140
Standard Primary Display Unit (SPDU) 140
Main Menu, SPDU 141
Main Menu—Display Settings, SPDU 142
Main Menu—Diagnostics, SPDU 143
Main Menu—Security, SPDU 146
Main Menu—Machine Setup, SPDU 148
Main Menu—Machine Fan—If equipped, SPDU 149
Main Menu—Job Timer—If equipped, SPDU 149
Main Menu—About, SPDU 150
Main Menu—Software Update, SPDU 151
Main Menu—Transmission Mode, SPDU 151
Operation—Grade Control 152
Grade Control System Identification—If Equipped 152
Operating Grade Control System (Factory Installation)—If Equipped 152
Maintenance—Machine 170
Required Emission-Related Information 170
Diesel Fuel 170
Diesel Fuel Specifications 171
Lubricity of Diesel Fuel 171
Handling and Storing Diesel Fuel 171
Biodiesel Fuel 172
Testing Diesel Fuel 173
Supplemental Diesel Fuel Additives 173
Fuel Filters 173
Minimizing the Effect of Cold Weather on Diesel Engines 174
John Deere Engine Break-In™ Oil 175
Diesel Engine Oil — Tier 3 and Stage IIIA 176
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 177
Diesel Engine Oil Service Interval for Operation at High Altitude 178
Oil Filters 178
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 179
Water Quality for Mixing with Coolant Concentrate 180
Operating in Warm Temperature Climates 180
Testing Coolant Freeze Point 181
Disposing of Coolant 181
Alternative and Synthetic Lubricants 182
Final Drive Oil 182
Hydraulic and Hydrostatic Oil 183
Track Rollers, Front Idler, and Carrier Roller Oil 184
Winch Oil 184
Multipurpose Extreme Pressure (EP) Grease 185
Lubricant Storage 185
Mixing of Lubricants 185
Maintenance—Periodic Maintenance 186
Service Machine at Specified Intervals 186
Prepare Machine for Maintenance 186
Check Hour Meter Regularly 188
Fuel Tank 188
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 189
Service Intervals 190
Required Parts 191
Maintenance—As Required 192
Inspect or Replace Belt and Check Automatic Belt Tensioner 192
Replace Primary and Secondary Engine Air Filter Elements 193
Check Air Cleaner Dust Unloader Valve 194
Check and Fill Windshield Washer Fluid 194
Check and Drain Primary Fuel Filter and Water Separator 195
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 195
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 196
Track Sag General Information 197
Check and Adjust Track Sag 198
Inspect and Clean Cooling Package 201
Clean and Tighten Battery Terminals 201
Maintenance—Every 10 Hours or Daily 202
Check Coolant Level at Surge Tank 202
Check Engine Oil Level 203
Check Hydraulic/Hydrostatic System Oil Level 203
Maintenance—Every 50 Hours 204
Lubricate Rear Ripper—If Equipped 204
Lubricate Dozer Linkage and Blade Socket 205
Maintenance—Every 250 Hours 206
Take Engine Oil Sample 206
Check Final Drive Oil Level 206
Maintenance—Every 500 Hours 207
Take Fluid Samples 207
Drain and Refill Engine Oil and Replace Filter 208
Replace Primary and Final Fuel Filters 209
Replace Auxiliary Fuel Filter—If Equipped 210
Drain Water and Sediment From Fuel Tank 211
Check Hybrid Battery Electrolyte Level—If Equipped 212
Check Blade Shim Adjustment 214
Replace Winch Oil Filter—If Equipped 216
Maintenance—Every 1000 Hours 217
Check Coolant Condition 217
Check Air Intake Hoses and Connections 217
Drain and Refill Final Drive Oil 218
Replace Cab Fresh Air and Recirculation Filters 218
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 219
Drain and Refill Winch Oil and Replace Filter—If Equipped 220
Maintenance—Every 2000 Hours 222
Replace Hydrostatic Transmission Oil Filter 222
Replace Hydraulic System Oil Filter 222
Replace Fuel Tank Breather 223
Maintenance—Every 3000 Hours 224
Check and Adjust Engine Valve Lash 224
Maintenance—Every 4000 Hours 225
Drain and Refill Hydraulic-Hydrostatic System Oil 225
Maintenance—Every 6000 Hours 226
Drain and Refill Engine Cooling System 226
Miscellaneous—Machine 228
Opening and Closing the Grille 228
Remove Operator’s Station Floor Plate 229
Check Air Inlet Cover 229
Replacing Fuses 230
Checking Transmission Start System 231
Lubricating Door Latches—If Equipped 231
Drain Fuel From Fuel Tank 232
Bleed Fuel System 233
Fluid Sampling Test Ports—If Equipped 234
Quick Service Connectors—If Equipped 235
JDLink™ Machine Monitoring System (MMS)—If Equipped 235
Keep Electronic Control Unit Connectors Clean 235
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 235
Do Not Service Control Valves, Cylinders, Pumps, or Motors 236
Precautions for Alternator and Regulator 236
Handling, Checking, and Servicing Batteries Carefully 237
Using Battery Charger 238
Using Booster Batteries—24-Volt System 240
Replacing and Removing Batteries 241
Keep ROPS Installed Properly 242
Track Shoe Cap Screw Torque 243
Checking Carrier Roller Oil Level 244
Checking Idlers and Rollers for Oil Leakage 244
Welding On Machine 245
Replacing Ripper Teeth—If Equipped 245
Hardware Torque Specifications 245
Unified Inch Bolt and Screw Torque Values 246
Metric Bolt and Screw Torque Values 247
Miscellaneous—Operational Checkout 248
Operational Checkout 248
Diagnostic Trouble Code (DTC) Check 248
Operational Checks—Switched Power OFF, Engine OFF Checks 248
Operational Checks—Switched Power ON, Engine OFF 257
Operational Checks—Switched Power ON, Engine ON 272
Miscellaneous—Troubleshooting 296
Troubleshooting Procedure 296
Engine 297
Electrical System 301
Hydraulic System 303
Hydrostatic Transmission System 304
Air Conditioning System 305
Heater System 306
Software Update 306
Miscellaneous—Storage 307
Prepare Machine for Storage 307
Monthly Storage Procedure 308
Preparing Engine for Long-Term Storage 309
Removing Engine From Long-Term Storage 310
Miscellaneous—Machine Numbers 311
Record Product Identification Number (PIN) 311
Record Engine Serial Number 311
Keep Proof of Ownership 311
Keep Machines Secure 312
Miscellaneous—Specifications 313
650 LGP Crawler Dozer Dimensions 313
650 LGP Crawler Dozer Specifications 316
650 LGP Crawler Dozer Weights 317
650 XLT Crawler Dozer Dimensions 318
650 XLT Crawler Dozer Specifications 320
650 XLT Crawler Dozer Weights 321
650 XLT and 650 LGP Crawler Dozer Drain and Refill Capacities 322
Parallelogram Ripper 323
4000S Winch 324
Page Number 37
Section 1-1 41
Section 1-2 42
Section 1-3 51
Section 1-4 58
Section 1-5 61
Section 2-1 66
Section 2-2 89
Section 2-3 125
Section 2-4 140
Section 2-5 152
Section 3-1 170
Section 3-2 186
Section 3-3 192
Section 3-4 202
Section 3-5 204
Section 3-6 206
Section 3-7 207
Section 3-8 217
Section 3-9 222
Section 3-10 224
Section 3-11 225
Section 3-12 226
Section 4-1 228
Section 4-2 248
Section 4-3 296
Section 4-4 307
Section 4-5 311
Section 4-6 313

S.V 04/24