John Deere 653G Feller-Buncher Operation Manual PDF Download

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John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety 9
John Deere Feller Buncher Safety Features 9
Use Allied Equipment Information 10
Recognize Safety Information 10
Understand Signal Words 10
Follow Safety Instructions 11
Avoid Injury From Backover Accidents Before Moving Machine, Be Sure All persons Are Clear of Area Always Be Alert For Bystanders Moving Into the Work Area Use Horn or Other Signal To W 12
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result If You Attempt to Mo 13
Inspect Machine 13
Use Handholds and Steps 14
Operate Only from Operator’s Seat 14
Use Seat Belt 14
Maintain Seat Belt 15
Travel Safely 15
Secondary Exits 16
Operate Machine Safely 16
Avoid Power Lines 17
Avoid Tipping 17
Beware of Exhaust Fumes 18
Keep Riders Off Machine 18
Operate Attachment Safely 19
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
Clean Trash from Machine 21
Protect Against Flying Debris 21
Replace Safety Signs 21
Wear Protective Clothing 22
Protect Against Noise 22
Handle Chemical Products Safely 22
Warn Others of Service Work 23
Stay Clear of Moving Parts 23
Support Machine Properly 23
Service Cooling System Safely 24
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High Pressure Fluids 27
Prevent Battery Explosions 27
Clean the Machine Regularly 28
Store Attachments Safely 28
Dispose of Waste Properly 29
Control Pattern 29
Safety Signs 30
Safety Signs 30
Operator’s Station 39
Operator’s Controls 39
Gauges, Switches, and Indicators 40
Engine Oil Pressure Gauge 41
Voltmeter 41
Engine Coolant Temperature Gauge 41
Pilot Pressure Indicator 42
Continuous Saw Indicator and Switch—Continuous Saw Machines 42
Hour Meter 42
Fuel Gauge 43
Hydraulic Oil Temperature Gauge 43
Engine Air Filter Restriction Indicator 43
Hydraulic Oil Level Indicator 44
Engine Air Intake Temperature Indicator—200 HP Engine 44
Hydraulic Oil Filter Restriction Indicator 44
Engine Coolant Level Indicator 45
Engine Coolant Temperature Indicator 45
Battery Disconnect Switch 45
Heating and Air Conditioning Controls 46
AM/FM Radio and Cassette Player 46
Work Light 47
Opening Sliding Side Window 47
Opening Secondary Exit Window 48
Adjusting Suspension Seat 49
Seat Belt 50
Fire Extinguisher 50
Operator’s Manual Holder 50
Pre Start Inspection 51
Inspect Machine Daily Before Starting 51
Operating the Engine 52
Check Instruments Before Starting 52
Starting the Engine 52
Starting Fluid 54
Cold Weather Start Aid 54
Using Booster Batteries—12 Volt System 56
Warming the Machine 57
Cold Weather Warm Up 58
Stopping the Engine 59
Driving the Machine 60
Steering the Machine 60
Propel Speed Change Switch 61
Travel Speeds 61
Engine Speed Control Knob 62
Travel Alarm 62
Starting and Stopping the Machine 63
Parking the Machine 63
Parking Machine During Freezing Weather 64
Lock All Compartments 64
Operating the Machine 65
Left Control Lever 65
Left Armrest Lever 66
Right Control Lever—Intermittent Saw Head 67
Right Control Lever—Continuous Saw Head 68
Operating Saws 69
Operating in Water, Mud or Snow 69
Lower Boom with Engine Stopped 70
Transporting 71
Loading Machine on a Trailer 71
Towing Machine 72
Fuels and Lubricants 73
Diesel Fuel 73
Lubricity Of Diesel Fuels 73
Low Sulfur Diesel Fuel Conditioner 74
Diesel Fuel Storage 74
Do Not Use Galvanized Containers 75
Fuel Tank 75
Diesel Engine Oil 76
Hydraulic Oil 77
Propel Gearbox and Swing Gearbox Oil 77
Track Roller and Idler Oil 78
Grease 78
Oil Filters 78
Alternative and Synthetic Lubricants 79
Lubricant Storage 79
Mixing of Lubricants 80
Diesel Engine Coolant 80
Periodic Maintenance 81
Service Your Machine at Specified Intervals 81
Check the Hour Meter Regularly 81
Use Correct Fuels and Lubricants 82
Prepare Machine for Maintenance 82
Machine Service Position—Saw 83
Maintenance and Repair Record Keeping System 83
OILSCAN Plus® COOLSCAN Plus® And 3 Way Coolant Test Kit 84
Maintenance and Repair Record Keeping System 85
Maintenance—As Required 89
Check Track Sag 89
Adjust Track Sag 90
Check Fire Extinguisher 90
Drain Fuel Tank Sump 91
Clean Radiator, Oil Cooler, and Charge Air Cooler (If Equipped) 92
Clean Engine Compartment 93
Clean Battery Terminals 93
Check Air Conditioning Condenser 94
Check Propel Gearbox Oil Level 95
Drain Primary Fuel Filter (Water Separator) 96
Check Air Filter Restriction Indicator 96
Remove and Clean Fuel Tank Outlet Screen 97
Maintenance—Every 10 Hours or Daily 99
Check Air Cleaner Unloader Valve 99
Check Engine Oil Level 100
Check Recovery Tank Coolant Level—170 HP Engine 101
Check Hydraulic Oil Level 102
Maintenance—Every 50 Hours 104
Lubricate Boom, Arm, and Cylinder Linkage 104
Clean Cab Fresh Air Filter 106
Maintenance—Every 250 Hours 107
Change Engine Oil and Replace Filter 107
Check Receiver Dryer Moisture Indicator 108
Check Cab Recirculating Air Filter 109
Check Radiator Coolant Level (170 HP Engine) 110
Check Surge Tank Coolant Level (200 HP Engine) 111
Grease Swing Bearing 112
Check Swing Gearbox Oil Level 113
Maintenance—Every 500 Hours 114
Grease Swing Bearing Gear 114
Check Air Intake Hose (170 HP Engine) 115
Check Charge Air Cooler Hoses (200 HP Engine) 115
Replace Primary Fuel Filter (Water Separator) 116
Replace Final Fuel Filter 116
Replace Hydraulic Valve Return Oil Filter 117
Replace Pilot Return and Case Drain Oil Filter 118
Inspect Fan Belt 119
Check Coolant In Radiator (170 HP Engine) 120
Check Coolant In Surge Tank (200 HP Engine) 121
Maintenance—Every 1000 Hours 122
Adjust Engine Speed Control Linkage 122
Change Air Cleaner Elements 122
Replace Air Cleaner Unloader Valve 123
Clean Engine Crankcase Vent Tube 123
Clean Hydraulic Pressure Side Pilot Filter 124
Change Propel Gearbox Oil 125
Change Swing Gearbox Oil 127
Maintenance—Every 1500 Hours 128
Change Hydraulic Oil 128
Maintenance—Every 2000 Hours 130
Replace Hydraulic Tank Breather Filter 130
Adjust Engine Valve Lash 130
Check Engine Speeds 132
Maintenance—Every 4500 Hours 133
Replace Engine Crankshaft Damper 133
Maintenance 134
Draining Cooling System 134
Diesel Engine Coolant 136
Cooling System Fill and Deaeration Procedure (170 HP Engine Only) 137
Coolant System Maintenance and Checks (170 HP Engine) 138
Coolant System Maintenance and Checks (200 HP Engine) 139
Do Not Service Injection Nozzles 140
Do Not Adjust Injection Pump 140
Bleeding the Fuel System 141
Cleaning Fuel Inlet Strainer 141
Clean Dusty Primary Element 142
Inspect Element 143
Precautions for Alternator and Regulator 144
Handling Batteries Safely 145
Using Battery Charger 146
Replacing Batteries 146
Removing Batteries 147
Replacing Fuses 147
Fuse Location 148
Fuse (Blade Type) Color Codes 148
Changing Reverse Warning Alarm Volume 149
Welding on Machine 149
Adding Attachments/Accessories to Operator Protective Structure (OPS) 150
Servicing Air Conditioning System 150
Check Windshield Regularly 151
Cleaning Hydraulic Oil Strainer 152
Do Not Service Control Valves, Cylinders, Pumps, or Motors 152
Track Sag General Information 153
Hardware Torque Specifications 153
Check Track Shoe Cap Screw Torque 154
Unified Inch Bolt and Cap Screw Torque Values 155
Metric Bolt and Cap Screw Torque Values 156
Additional Metric Cap Screw Torque Values 157
Check Oil Lines And Fittings 159
Service Recommendations for O Ring Boss Fittings 160
Service Recommendations for Flat Face O Ring Seal Fittings 162
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 163
Service Recommendations For Flared Connections—Straight or Tapered Threads 164
Service Recommendations For Inch Series Four Bolt Flange Fittings 165
Service Recommendations for Metric Series Four Bolt Flange Fitting 166
Operational Checkout 167
Operational Checkout 167
Operator Station Checks—Key Switch In “ON”, Engine Off 167
Operator Station Checks—Key Switch In “ACC” Position 168
Hydraulic System Checks 172
Undercarriage Checks 177
Cab Component Checks 180
Cooling System Checks 182
Troubleshooting 187
Using Troubleshooting Charts 187
Engine 187
Electrical 197
Hydraulic System 202
Pilot Circuit 204
Air Conditioning 205
Storage 206
Prepare Machine For Storage 206
Monthly Storage Procedure 207
Machine Numbers 210
Record Product Identification Number (Pin) 210
Record Engine Serial Number 210
Specifications 211
Dimensions 211
Standard Undercarriage 211
Heavy Duty, Long, Wide Undercarriage 213
653G Specifications 214
170 HP Engine 214
200 HP Engine 215
Operating Weight 216
Standard Undercarriage 216
Heavy Duty, Long, Wide Undercarriage 216
653G Specifications 217
Drain and Refill Capacities 217
Crime Prevention Tips 218
Help Prevent Crime 218
Record Construction Identification Numbers 218
Park Indoors Out of Sight 218
When Parking Outdoors 218
Reduce Vandalism 219
Report Thefts Immediately 219
John Deere Service Literature Available 227
Technical Information 227
John Deere Service Keeps You On the Job 229
At Your Service When You Need It 229
Checklists 231
Maintenance and Repair Record Keeping System 231

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