John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 653G Feller-Buncher Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety 9
John Deere Feller Buncher Safety Features 9
Use Allied Equipment Information 10
Recognize Safety Information 10
Understand Signal Words 10
Follow Safety Instructions 11
Avoid Injury From Backover Accidents Before Moving Machine, Be Sure All persons Are Clear of Area Always Be Alert For Bystanders Moving Into the Work Area Use Horn or Other Signal To W 12
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result If You Attempt to Mo 13
Inspect Machine 13
Use Handholds and Steps 14
Operate Only From Operator’s Seat 14
Use Seat Belt 14
Maintain Seat Belt 15
Travel Safely 15
Secondary Exits 16
Operate Machine Safely 16
Avoid Power Lines 17
Avoid Tipping 17
Beware of Exhaust Fumes 17
Keep Riders Off Machine 18
Operate Attachment Safely 18
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 19
Handle Starting Fluid Safely 20
Clean Trash from Machine 20
Protect Against Flying Debris 20
Wear Protective Clothing 21
Protect Against Noise 21
Handle Chemical Products Safely 21
Warn Others of Service Work 22
Stay Clear of Moving Parts 22
Support Machine Properly 22
Service Cooling System Safely 23
Practice Safe Maintenance 24
Remove Paint Before Welding or Heating 25
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High Pressure Fluids 26
Prevent Battery Explosions 26
Clean the Machine Regularly 27
Store Attachments Safely 27
Dispose of Waste Properly 28
Safety Signs 29
Safety Signs 29
Operator’s Station 39
Levers 39
Gauges, Switches, And Indicators 40
Engine Oil Pressure Gauge 41
Voltmeter 41
Engine Coolant Temperature Gauge 41
Pilot Pressure Indicator 42
Saw Indicator And Switch— Continuously Running Saw—If Equipped 42
Hour Meter 42
Fuel Gauge 43
Hydraulic Oil Temperature Gauge 43
Engine Air Filter Restriction Indicator 43
Hydraulic Oil Level Indicator 44
Hydraulic Oil Filter Restriction Indicator 44
Engine Coolant Level Indicator—If Equipped 44
Engine Coolant Temperature Indicator 45
Pedals 45
Battery Disconnect Switch 45
Heating And Air Conditioning Controls 46
AM/FM Radio And Cassette Player 46
Service Light 47
Work Lights 47
Opening Sliding Side Window 47
Opening Secondary Exit Window 48
Adjusting Suspension Seat 49
Seat Belt 50
Fire Extinguisher 50
Operator’s Manual Holder 50
Break In 51
Engine Break In Oil 51
Every 10 Hours or Daily 51
After the First 25 Hours 52
Every 50 Hours 52
After the First 100 Hours 52
Pre Start Inspection 53
Inspect Machine Daily Before Starting 53
Operating The Engine 54
Check Instruments Before Starting 54
Starting the Engine 54
Starting Fluid (Cold Weather Starting Aid) 56
Using Booster Batteries 58
Warming the Machine 58
Cold Weather Warm—Up (Below 0°C (32°F)) 59
Stopping the Engine 60
Driving The Machine 61
Steering The Machine 61
Propel Speed Switch 62
Travel Speeds 62
Engine Speed Control Knob 62
Travel Alarm 63
Starting and Stopping the Machine 63
Parking the Machine 64
Parking Machine During Freezing Weather 64
Lock All Compartments 65
Operating The Machine 66
Left Control Lever—Intermittent Saw Head And Continuous Saw Head 66
Right Control Lever—Intermittent Saw Head 67
Left Armrest Lever 68
Right Control Lever—Continuous Saw Head 69
Operating Saws 69
Operating in Water, Mud or Snow 70
Lower Boom with Engine Stopped 71
Transporting 72
Loading Machine on a Trailer 72
Towing Machine 73
Fuels And Lubricants 74
Diesel Fuel 74
Lubricity Of Diesel Fuels 74
Low Sulfur Diesel Fuel Conditioner 75
Diesel Fuel Storage 75
Do Not Use Galvanized Containers 76
Fuel Tank 77
Diesel Engine Oil 78
Hydraulic Oil 79
Propel Gearbox Oil 80
Track Roller and Idler Oil 80
Grease 81
Oil Filters 81
Alternative and Synthetic Lubricants 82
Lubricant Storage 82
Mixing of Lubricants 83
Periodic Maintenance 84
Service Your Machine at Specified Intervals 84
Check the Hour Meter Regularly 84
Use Correct Fuels and Lubricants 85
Prepare Machine for Maintenance 85
Machine Service Position—Saw 86
Maintenance And Repair Record Keeping System 86
OILSCAN Plus® and COOLSCAN Plus® 87
Maintenance And Repair Record Keeping System 88
Maintenance And Repair Record Keeping System—Continued 91
Maintenance—As Required 93
Check Track Sag 93
Adjust Track Sag 94
Check and Charge Fire Extinguisher 94
Drain Fuel Tank Sump 95
Clean Radiator, Oil Coolers, and Air Conditioning Condenser Screen 95
Clean Engine Compartment 96
Clean Battery Terminals 96
Check Propel Gearbox Oil Level 97
Drain Primary Fuel Filter (Water Separator) 98
Check Air Filter Restriction Indicator 98
Remove and Clean Fuel Tank Outlet Screen 99
Maintenance—Every 10 Hours or Daily 101
Check Air Cleaner Unloader Valve 101
Check Engine Oil Level 101
Check Recovery Tank Coolant Level 102
Check Hydraulic Oil Level 103
Maintenance—Every 50 Hours 104
Lubricate Boom, Arm, and Cylinder Linkage 104
Clean Cab Fresh Air Filter 106
Maintenance—Every 250 Hours 107
Change Engine Oil and Replace Filter 107
Check Cab Recirculating Air Filter 109
Check Radiator Coolant Level 110
Grease Rotary Manifold 110
Grease Swing Bearing 111
Maintenance—Every 500 Hours 112
Grease Swing Bearing Gear 112
Check Air Intake Hose 113
Replace Primary Fuel Filter (Water Separator) 113
Replace Final Fuel Filter 113
Replace Hydraulic Valve Return Oil Filter 114
Replace Pilot Return And Case Drain Oil Filter 115
Check Receiver Dryer Moisture Indicator 115
Inspect Fan Belt 116
Check Coolant In Radiator 117
Maintenance—Every 1000 Hours 118
Adjust Engine Speed Control Linkage 118
Change Air Cleaner Elements 118
Replace Air Cleaner Unloader Valve 119
Clean Engine Crankcase Vent Tube 119
Clean Hydraulic Pressure Side Pilot Filter 120
Change Propel Gearbox Oil 121
Maintenance—Every 1500 Hours 123
Change Hydraulic Oil 123
Maintenance—Every 2000 Hours 125
Replace Hydraulic Tank Breather Filter 125
Check and Adjust Engine Valve Lash (Clearance) 125
Firing Order 6—Cylinder Engine: 127
Check Engine Speeds 128
Maintenance—Every 4500 Hours 129
Replace Engine Crankshaft Damper 129
Maintenance 130
Draining Cooling System 130
Diesel Engine Coolant 132
Cooling System Fill and Deaeration Procedure 133
Coolant System Maintenance and Checks 134
Do Not Service Injection Nozzles 135
Do Not Adjust Injection Pump 135
Bleeding the Fuel System 136
Cleaning Fuel Inlet Strainer 136
Clean Dusty Primary Element 137
Inspect Element 138
Precautions for Alternator and Regulator 139
Using Battery Charger 139
Replacing Batteries 140
Removing Batteries 140
Replacing Fuses 141
Fuse Location 141
Fuse (Blade Type) Color Codes 142
Changing Reverse Warning Alarm Volume 142
Welding on Machine 143
Adding Attachments/Accessories to Operator Protective Structure (OPS) 143
Servicing Air Conditioning System 144
Check Windshield Regularly 145
Cleaning Hydraulic Oil Strainer 145
Do Not Service Control Valves, Cylinders, Pumps, or Motors 146
Track Sag General Information 146
Hardware Torque Specifications 147
Check Track Shoe Cap Screw Torque 147
Unified Inch Bolt and Cap Screw Torque Values 148
Metric Bolt and Cap Screw Torque Values 149
Additional Metric Cap Screw Torque Values 150
Check Oil Lines and Fittings 152
Service Recommendations for O Ring Boss Fittings 153
Service Recommendations for Flat Face O Ring Seal Fittings 155
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 156
Service Recommendations for Flared Connections—Straight or Tapered Threads 157
Service Recommendations for Inch Series Four Bolt Flange Fittings 158
Service Recommendations for Metric Series Four Bolt Flange Fitting 160
Operational Checkout 161
Operational Checkout 161
Operator Station Checks—Key Switch In “Run”, Engine Off 161
Operator Station Checks—Key Switch In “Acc” Position 162
Hydraulic System Checks 165
Undercarriage Checks 170
Cab Component Checks 172
Cooling System Checks 174
Troubleshooting 177
Using Troubleshooting Charts 177
Engine 177
Electrical 187
Hydraulic System 192
Pilot Circuit 194
Air Conditioning 195
Storage 196
Prepare Machine For Storage 196
Monthly Storage Procedure 197
Machine Numbers 200
Record Product Identification Number (Pin) 200
Record Engine Serial Number 200
Specifications 201
653G With Saw 201
653G Specifications 202
653G Operating Weight 203
653G Drain And Refill Capacities 203
Crime Prevention Tips 204
Help Prevent Crime 204
Record Construction Identification Numbers 204
Park Indoors Out of Sight 204
When Parking Outdoors 204
Reduce Vandalism 205
Report Thefts Immediately 205
John Deere Service Literature Available 213
Technical Information 213
John Deere Service Keeps You On The Job 215
AT YOUR SERVICE WHEN YOU NEED IT 215
Checklists 217
Maintenance And Repair Record Keeping System 217
Maintenance And Repair Record Keeping System—Continued 220

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