John Deere 655C Series II & 755C Series II Loader Operator’s Manual PDF

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John Deere 655C Series II & 755C Series II Crawler Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 655C Series II & 755C Series II Crawler Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT201669_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 655CII, 755CII
• Series: C SERIES II
• Description: Crawler Loader

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 655C Series II & 755C Series II Crawler Loader Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Conveniences Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Add Cab Guarding For Special Uses 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 12
Avoid High-Pressure Fluids 12
Beware of Exhaust Fumes 13
Prevent Fires 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 15
Clean Debris from Machine 16
Safety—Operating Precautions 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Avoid Backover Accidents 18
Avoid Machine Tip Over 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety—Safety Signs 22
Safety Signs 22
Operation—Operator’s Station 23
Operator’s Station 23
Instrument Panel 23
Instrument Panel Buttons 24
Instrument Panel Indicators 24
Instrument Panel Gauges 25
Speed Range Selector Switch 25
Horn Button 26
Park Brake Switch 26
Park Lock Lever 26
Key Switch 27
Windshield Wiper and Washer 27
Heating and Air Conditioning Controls 28
Flood Light Switch 29
Cab Warning Light 30
Adjust Standard Suspension Seat 30
Adjust Air Suspension Seat—If Equipped 31
Operator’s Manual Compartment 32
Dome Light 32
Door Latch 32
Window Lock 32
Secondary Exit 33
Operation—Operating the Machine 34
Inspect Machine Daily Before Starting 34
Starting the Engine 34
Engine Warm-Up 37
Cold Weather Warm-Up 37
Cold Weather Starting 38
Using Booster Batteries—24-Volt System 41
Steering the Machine 41
Using Engine Speed Control Lever 43
Controlling Machine Travel Speed 44
Driving the Machine 45
Stopping the Engine 46
Stopping the Machine 47
Parking the Machine 48
Parking Brake 48
Boom and Bucket Control Lever 49
Using Bucket Float 50
Using Bucket Return-to-Dig 50
Operating and Maintenance Undercarriage Tips 51
Operating in Water and Mud 52
Loading Machine on a Trailer 53
Loading Machine with Crane 54
Towing the Machine 54
Maintenance—Machine 61
Diesel Fuel 61
Biodiesel Fuel 61
Low Sulfur Diesel Fuel Conditioner 62
Diesel Fuel Storage 62
Diesel Engine Oil — Tier 2 and Stage II 63
Diesel Engine Oil and Filter Service Intervals 63
Track Rollers, Front Idler and Carrier Roller Oil 64
Transmission, Hydraulic and Final Drive Seal Cavity Oil 64
Splitter Box Oil 65
Final Drive Oil 65
Grease 65
Diesel Engine Coolant 65
Alternative and Synthetic Lubricants 66
Maintenance—Periodic Maintenance 67
Service Your Machine at Specified Intervals 67
Check the Hour Meter Regularly 67
Prepare Machine for Maintenance 67
Tilt Cab/Canopy (ROPS) 68
Fuel Tank 72
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 72
Service Intervals 73
Required Parts 74
Maintenance—As Required 76
Drain Water and Sediment From Fuel Water Separator 76
Drain Fuel Tank 77
Check Track Sag 77
Adjust Track Sag 78
Grease Cab Door Hinges 79
Inspect, Clean, and Replace Engine Air Cleaner Elements 80
Inspect Belt 82
Maintenance—Every 10 Hours or Daily 84
Check Coolant Level 84
Check Engine Oil Level 84
Check Transmission/Hydraulic System Oil Level 85
Maintenance—Every 50 Hours 86
Check Splitter Box Oil Level 86
Grease Loader Linkage and Cylinder Pivots 86
Maintenance—Every 250 Hours 88
Change Engine Oil and Filter 88
Maintenance—Every 500 Hours 90
Replace Fuel Filters (S N 006200 — 006823) 90
Replace Fuel Filters (S N 006824—) 90
Check Battery Electrolyte Level and Terminals 91
Check Case Drain Filters 93
Change Final Drive Seal Cavity Oil 94
Check Case Drain Filters 97
Check Final Drive Oil Level 97
Change Final Drive Oil 98
Check Air Intake Hose 98
Change Splitter Box Oil 98
Replace Coolant Filter 99
Check Coolant Conditioner in Radiator 100
Replace Transmission/Hydraulic Charge Oil Filter 101
Maintenance—Every 1000 Hours 102
Check and Adjust Valve Lash 102
Change Final Drive Seal Cavity Oil 102
Check Case Drain Filters 102
Check Final Drive Oil Level 102
Change Final Drive Oil 102
Maintenance—Every 2000 Hours 103
Drain and Flush Cooling System 103
Replace Engine Crankcase Oil Separator 104
Change Transmission/Hydraulic System Oil 105
Maintenance—Every 4500 Hours 106
Replace Engine Crankshaft Dampener 106
Miscellaneous—Machine 107
Adjusting Arm Rest 107
Cleaning and Replacing Cab Fresh Air Filters 107
Cleaning and Replacing Cab Recirculating Air Filter 107
Bleeding Fuel System—655C 108
Bleeding Fuel System—755C 108
Replacing Belt 109
Resetting Circuit Breaker (655C) 110
Resetting Circuit Breaker (755C) 110
Fuse Specifications 110
Replacing Fuses 111
Replacing Dome Light Bulb 111
Replacing Indicator Bulbs 112
Replacing Control Panel Button Bulbs 112
Replacing Flood Light Bulb 112
Removing and Installing Bucket Teeth 113
Do Not Service or Adjust Injection Nozzles or Injection Pump 113
Do Not Service Control Valves and Cylinders 113
Precautions for Alternator and Regulator 114
Handling, Checking and Servicing Batteries Carefully 114
Using Battery Charger 116
Removing Batteries 116
Replacing Batteries 117
Checking Air Conditioner Receiver/Dryer 117
Track Sag General Information 118
Checking and Adjusting Idler Side Play 118
Checking and Adjusting Idler Vertical Play 119
Adding Oil to the Front Idler 119
Cleaning Track Components 120
Do Not Service Control Valves and Cylinders 120
Checking Track Shoe Cap Screw Torque 120
Hardware Torque Specifications 121
Miscellaneous—Operational Checkout 122
Operational Checkout 122
Cooling System Checks 122
Air System Check 124
Lubrication System Checks 124
Fuel System Checks 125
Engine Speed and Performance Checks 125
Transmission Checks 126
Key Switch, Control Panel , Battery, And Hour Meter Checks 127
Reverse Warning Alarm Checks (With Engine Off) 128
Neutral Start Switch and Start Circuit Checks 128
Engine Speed Control Lever and Brake Checks 129
Undercarriage Checks 129
Accessory Checks 131
Blower/Heater/Air Conditioning Component Operational Checks—If Equipped 131
Miscellaneous—Troubleshooting 134
Engine 134
Electrical System 135
Hydraulic System 135
Travel Gear and Track 136
Heating System 136
Miscellaneous—Storage 138
Prepare Machine For Storage 138
Miscellaneous—Specifications 139
655C and 755C Crawler Loader Dimensions 139
655C and 755C Crawler Loader Specifications 141
655C and 755C Crawler Loader Drain and Refill Capacities 144
Miscellaneous—Machine Numbers 145
Record Product Identification Number (PIN) 145
Record Engine Serial Number 145
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 20
Section 1-5 22
Section 2-1 23
Section 2-2 34
Section 3-1 61
Section 3-2 67
Section 3-3 76
Section 3-4 84
Section 3-5 86
Section 3-6 88
Section 3-7 90
Section 3-8 102
Section 3-9 103
Section 3-10 106
Section 4-1 107
Section 4-2 122
Section 4-3 134
Section 4-4 138
Section 4-5 139
Section 4-6 145

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