John Deere 655K Crawler Loader Operator’s Manual OMT327049 PDF

Description

John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD

• P/N: OMT327049_24
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 655K
• Series: K SERIES
• Serial: PIN: 1T0655KX__E233169—339206

TABLE OF CONTENTS:

John Deere 655K Crawler Loader Operator’s Manual OMT327049 – PDF DOWNLOAD

655K Crawler Loader 1
Introduction 2
Foreword 2
IMPORTANT 2
License Agreement for John Deere Software 3
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 7
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 9
Required Emission-Related Information 15
FCC Notifications to User 15
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 16
John Deere Online Bookstore 19
Technical Information Feedback Form 20
Contents 21
Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 27
Avoid Unauthorized Machine Modifications 27
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Prevent Fires, Clean Debris From Machine 29
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Exhaust Filter Ash Handling and Disposal 31
Prepare for Emergencies 32
Clean Debris from Machine 32
Add Cab Guarding for Special Uses 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 34
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over and Machine Damage 36
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Clean Exhaust Filter Safely 40
Safety—Safety Signs and Other Instructions 41
Safety Signs and Other Instructions 41
Operation—Operator’s Station 47
Monitor Display Unit—Normal Display 47
Display Monitor 48
Display Monitor Functions 49
Sealed Switch Module (SSM) 50
Sealed Switch Module Functions 51
Warmup Indicator 52
Front Console Switch Function 53
Air Conditioner and Heat—If Equipped 53
Transmission Control Lever 53
Joystick Boom and Bucket Control Lever 54
Boom and Bucket Control Levers 55
Auxiliary Control Lever—If Equipped 55
Horn Switch 56
Battery Disconnect Switch 56
Auxiliary Lighting (Beacon) Connector 57
Seat Adjustment 58
Door Latch 59
Secondary Exits—Cab Units Only 59
Cab Windows 60
Fire Extinguisher Mounting Location 60
Operation—Operating the Machine 61
Inspect Machine Daily Before Starting 61
Check Instruments Before Starting 61
Engine Break-In Period 62
Starting the Engine 63
Engine Block Heater—If Equipped 65
Engine Warmup 65
Exhaust Filter 66
Cold Weather Warmup 68
Transmission Control Lever Operation 69
Driving the Machine—2-Axis Joystick 70
Driving the Machine—V-Pattern Lever 71
Using Engine Speed Control Dial 74
Setting Travel Speed 74
Decelerator/Brake Pedal 75
Using Park Lock Levers 76
Hydraulic Enable Switch 76
Boom Release 77
Stopping the Machine 78
Stopping the Engine—Normal Shutdown 80
Parking the Machine 82
Joystick Boom and Bucket Control 83
Two Lever and Three Lever Boom and Bucket Control—If Equipped 84
Using Multipurpose Bucket—If Equipped 85
Ripper Control Lever—If Equipped 86
Setting Return-to-Dig 86
Setting Boom Height Kickout 87
Operating on Steep Hills 88
Avoid Track Damage 88
Operating in Water and Mud 88
Extend Undercarriage Life 89
Loading Machine on a Trailer 90
Lifting the Machine 91
Releasing Park Brakes to Tow the Machine 92
Service ADVISOR™ Remote (SAR) Software Delivery Process 95
Operation—Monitor Operation 96
Standard Display Monitor (SDM)—Main Menu 96
Standard Display Monitor (SDM)—Main Menu—Codes 96
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter 97
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Soot Level 97
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning 98
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning 99
Standard Display Monitor (SDM)—Main Menu—Service 100
Standard Display Monitor (SDM)—Main Menu—Machine Settings 100
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission 101
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan 102
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode 102
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info 102
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer 102
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info 103
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security 103
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN 104
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs 104
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN 105
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay 105
Standard Display Monitor (SDM)—Main Menu—Diagnostics 106
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values 106
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures 107
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures 107
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds 107
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info 108
Standard Display Monitor (SDM)—Main Menu—Monitor 108
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 108
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 109
Standard Display Monitor—Main Menu—Software Delivery 109
Standard Display Monitor—Main Menu—Software Delivery—Software Update 110
Maintenance—Machine 111
Alternative and Synthetic Lubricants 111
Hydraulic and Hydrostatic Oil 112
Final Drive and Track Frame Pivot Oil 113
Track Rollers, Front Idler, and Carrier Roller Oil 113
Multipurpose Extreme Pressure (EP) Grease 114
Lubricant Storage 114
Mixing of Lubricants 114
Diesel Fuel 115
Diesel Fuel Specifications 115
Lubricity of Diesel Fuel 116
Handling and Storing Diesel Fuel 116
Biodiesel Fuel 117
Testing Diesel Fuel 118
Minimizing the Effect of Cold Weather on Diesel Engines 119
John Deere Break-In Plus™ Engine Oil 120
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 120
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 121
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 122
Drain Intervals for Diesel Engine Coolant 123
John Deere COOL-GARD™ II Coolant Extender 123
Supplemental Coolant Additives 123
Operating in Warm Temperature Climates 124
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 124
Testing Diesel Engine Coolant 125
Disposing of Coolant 125
Maintenance—Periodic Maintenance 126
Service Machine at Specified Intervals 126
Check Hour Meter Regularly 126
Prepare Machine for Maintenance 126
Location of Engine Access and Machine Service Doors 128
Cooling System Doors 129
Fuel Tank 129
Boom Lock 130
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 130
Service Intervals 131
Required Parts 132
Maintenance—As Required 133
Inspect Belt and Check Tension 133
Check Track Sag 134
Adjust Track Sag 135
Check Engine Air Filter Restriction Indicator 136
Clean or Replace Cab Fresh Air Filter 137
Clean or Replace Cab Recirculating Air Filter 137
Check Coolant 139
Drain Sediment From Fuel Tank 140
Service Exhaust Filter 141
Maintenance—Every 10 Hours or Daily 142
Check Engine Oil Level 142
Check Surge Tank Coolant Level 143
Check Hydrostatic Transmission Oil Level 144
Check Hydraulic Oil Level 144
Check Auxiliary Fuel Filter and Water Separator—If Equipped 145
Check Primary Fuel Filter and Water Separator 145
Check Nevergrease™ Outer Pin Seals—If Equipped 146
Maintenance—Every 50 Hours 147
Lubricate Right and Left End Crossbar Pivots 147
Lubricate Rear Ripper—If Equipped 147
Lubricate Loader Linkage and Cylinder Pivots 148
Lubricate Multi-Purpose Bucket—If Equipped 149
Maintenance—Every 250 Hours 150
Check Inner and Outer Final Drive Housing Oil Levels 150
Take Engine Oil Sample 150
Maintenance—Every 500 Hours 151
Drain and Refill Engine Oil and Replace Filter 151
Replace Primary and Final Fuel Filters 153
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 154
Check Battery Electrolyte Level; Clean and Tighten Terminals 156
Take Fluid Samples 157
Maintenance—Every 1000 Hours 158
Drain and Refill Final Drive Housing Oil 158
Check Track Frame Pivot Shaft Bushing Oil Level 158
Check Coolant 159
Check Air Intake Hose 159
Maintenance—Every 2000 Hours 160
Drain and Refill Hydraulic System Oil and Replace Filters 160
Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter 161
Replace Hydraulic Tank Breather Filter 161
Check and Adjust Engine Valve Lash 161
Replace Open Crankcase Ventilation (OCV) Filter 162
Replace Nevergrease™ Outer Pin Seals—If Equipped 162
Maintenance—Every 5000 Hours 163
Inspect After Treatment Device Mounts 163
Maintenance—Every 6000 Hours 164
Draining the Engine Cooling System 164
Refill Engine Cooling System 165
Miscellaneous—Machine 166
Inspect and Clean Polycarbonate Windows 166
Replace Engine Air Filter Elements 166
Keep ROPS Installed Properly 168
Checking Coolant Hoses 168
Servicing the Cooling System 169
Clean Cooler Cores 170
Do Not Service or Adjust Injection Nozzles or Injection Pump 170
Do Not Service Control Valves, Cylinders, Pumps, or Motors 171
Fuel Drain and Shutoff Valve 171
Discharge Pilot Control System Hydraulic Pressure 171
Precautions for Alternator and Regulator 172
Handling, Checking and Servicing Batteries Carefully 173
Using Battery Charger 174
Using Booster Batteries—24-Volt System 175
Replacing Batteries 175
Removing Batteries 176
JDLink Machine Monitoring System (MMS)—If Equipped 176
Replacing Fuses 177
Bleed Fuel System 179
Check Engine Speeds 179
Track Sag General Information 180
Checking Track Shoe Cap Screw Torque 180
Checking Track Shoe Cap Screw Torque—Master Link 181
Checking Idlers and Rollers for Oil Leakage 181
Checking Carrier Roller Oil Level 182
Cab or ROPS Tilting Procedure 182
Welding On Machine 184
Welding Near Electronic Control Units 185
Keep Electronic Control Unit Connectors Clean 185
Inspect and Clean Windows 186
Checking Park Lock Start System 187
Checking Transmission Start System 187
Replacing Bucket Teeth 187
Replacing Ripper Teeth—If Equipped 188
Replacing Bucket Teeth—TK Series 188
Fluid Sampling Test Ports 189
Quick Service Connectors—If Equipped 190
Hardware Torque Specifications 190
Unified Inch Bolt and Screw Torque Values 191
Metric Bolt and Screw Torque Values 192
Miscellaneous—Operational Checkout 193
Operational Checkout 193
Miscellaneous—Troubleshooting 235
Troubleshooting Procedure 235
Engine 236
Electrical System 239
Hydraulic System 245
Hydrostatic Transmission 247
Heating and Air Conditioning 248
Software Update 250
Miscellaneous—Storage 251
Prepare Machine for Storage 251
Monthly Storage Procedure 252
Avoid Track Damage 253
Miscellaneous—Machine Numbers 254
Record Product Identification Number (PIN) 254
Record Engine Serial Number 254
Keep Proof of Ownership 254
Keep Machines Secure 254
Miscellaneous—Specifications 255
655K Crawler Loader Dimensions 255
655K Crawler Loader Specifications 257
655K Crawler Loader Weights 258
Ripper Dimensions 259
655K Crawler Loader Drain and Refill Capacities 260
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 33
Section 1-4 38
Section 1-5 41
Section 2-1 47
Section 2-2 61
Section 2-3 96
Section 3-1 111
Section 3-2 126
Section 3-3 133
Section 3-4 142
Section 3-5 147
Section 3-6 150
Section 3-7 151
Section 3-8 158
Section 3-9 160
Section 3-10 163
Section 3-11 164
Section 4-1 166
Section 4-2 193
Section 4-3 235
Section 4-4 251
Section 4-5 254
Section 4-6 255

S.V 04/24