John Deere 670 & 870 P Excavators Operator’s Manual OMT476125X019 PDF

Description

John Deere 670 & 870 P Excavators Operator’s Manual OMT476125X019 – PDF DOWNLOAD

Part Number (P/N): OMT476125X019_34
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 670 P, 870 P
Serial Numbers (Serial):

• 1FF670PA_ _F_00001—
• 1FF870PA_ _F_00001

TABLE OF CONTENTS:

John Deere 670 & 870 P Excavators Operator’s Manual OMT476125X019 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 27
Operate Only If Qualified 27
Recognize Safety Information 27
Follow Safety Instructions 27
Prepare for Emergencies 28
Wear Protective Equipment 28
Protect Against Noise 28
Inspect Machine 29
Stay Clear of Moving Parts 29
Avoid Unauthorized Machine Modifications 29
Control Pattern 29
Control Pattern Selector—If Equipped 29
Avoid High-Pressure Oils and Fluids 30
Work In Ventilated Area 30
Avoid Static Electricity Risk When Refueling 31
High Debris Applications 31
Prevent Fires, Clean Debris From Machine 32
In Case of Machine Fire 32
Clean Debris from Machine 33
Prevent Battery Explosions 33
Handle Chemical Products Safely 33
Handle Starting Fluid Safely 34
Decommissioning — Proper Recycling and Disposal of Fluids and Components 34
Exhaust Filter Ash Handling and Disposal 34
Add Cab Guarding for Special Uses 35
Safety—Operating Precautions 36
Use Steps and Handholds Correctly 36
Start Only From Operator’s Seat 36
Use and Maintain Seat Belt 36
Heated and Ventilated Operator’s Seat 37
Prevent Unintended Machine Movement 37
Avoid Work Site Hazards 38
Keep Riders Off Machine 38
Avoid Backover Accidents 39
Avoid Machine Tip Over and Machine Damage 39
Use Special Care When Lifting Objects 40
Avoid Power Lines 40
Use Care When Swinging Machine 40
Operate Boom With Care 41
Inspect and Maintain ROPS 41
Travel Safely 41
Prevent Acid Burns 42
Add and Operate Attachments Safely 42
Safety—Maintenance Precautions 43
Park and Prepare for Service Safely 43
Service Machines Safely 43
Service Cooling System Safely 44
Service Accumulator Systems Safely 44
Remove Paint Before Welding or Heating 44
Make Welding Repairs Safely 45
Drive Metal Pins Safely 45
Use Proper Lifting Equipment 45
Clean Exhaust Filter Safely 46
Safety—Safety Signs and Other Instructions 47
Safety Signs and Other Instructions 47
Operation—Operator’s Station 63
Pedals, Levers, and Panels 63
Switch Panel 64
Switch Panel Functions 65
Rear Left Panel 66
Horn 66
Power Boost Button 66
Pilot Shutoff Lever 67
Engine Stop Switch 67
Left Console 68
Boom Mode Switch 69
Travel Alarm and Travel Alarm Cancel Switch 69
Seat Heater Switch 69
Seat Heating and Cooling Switch—If Equipped 70
Reversing Fan Switch 70
Aftertreatment Device Regeneration Switch 71
Counterweight Removal or Install Switch—If Equipped 72
Right Console 73
Right, Left, and Rear Lights Switch-If Equipped 73
Right, Rear, and Left Camera System 74
Right Enable Switch—If Equipped 76
USB Charge Port 77
Cab Heater and Air Conditioner 78
Selecting Display Between Celsius and Fahrenheit 79
Operating the AM/FM Radio 80
Fire Extinguisher Mounting Location 81
Alternative Exit Tool 81
Cab Dome Light Switch 82
Opening Upper Front (Alternative Exit) Window 82
Removing and Storing the Lower Front Window 83
Opening Cab Door Window 83
Opening and Closing the Polycarbonate-Type Roof Exit Cover 84
Adjusting the Air Suspension Seat 84
Adjusting the Premium Air Suspension Seat—If Equipped 85
Adjusting Pilot Control Lever Console Height 87
Operation—Monitor Operation 88
Monitor 88
Monitor Functions 89
Aftertreatment Indicators Overview 91
Monitor Start-Up 92
Main Menu 93
Main Menu—Alarm List 94
Main Menu—Air Conditioner 100
Main Menu—Radio 102
Main Menu—Work Mode 103
Main Menu—Setting Menu 104
Main Menu—Setting Menu—Date and Time 105
Main Menu—Setting Menu—Attachment Name Input 105
Main Menu—Setting Menu—Auto-Shutdown 106
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 107
Main Menu—Setting Menu—Sub Meter Selection 108
Main Menu—Setting Menu—Rear View Camera Monitor 109
Main Menu—Setting Menu—Display Item Selection 110
Main Menu—Setting Menu—Brightness Adjustment 110
Main Menu—Setting Menu—Language 110
Main Menu—Setting Menu—Unit Selection 111
Main Menu—Setting Menu—Main Menu Sequence Change 111
Main Menu—Information Menu 112
Main Menu—Information Menu—Operation 113
Main Menu—Information Menu—Maintenance 114
Main Menu—Information Menu—Troubleshooting 114
Main Menu—Information Menu—Monitoring 115
Operation—Operating the Machine 116
Before Starting Work 116
Operator Ability 116
Inspect Machine Daily Before Starting 117
Battery Disconnect Switch 118
Starting Engine 119
Cold Weather Start Aid 120
Cold Weather Warm-Up 121
Operate Within Machine Limits 122
Digging and Grading Operation 123
Travel Pedals and Levers 124
Aftertreatment Device 125
Aftertreatment Device Regeneration 127
Selective Catalytic Reduction (SCR) System Overview 129
Control Lever Pattern Operation 130
Mechanical Control Lever Pattern Selector—If Equipped 131
Control Lever Pattern Conversion 132
Operating in Water and Mud 133
Driving Up a Steep or Slippery Slope 133
Required Machine Stop Warning 134
Lifting 136
Towing-Recovery Procedure 137
Lower Boom With Engine Stopped 138
Parking the Machine 139
Lifting the Machine 140
Counterweight Removal With Hydraulic Removal Option—If Equipped 141
Counterweight Installation With Hydraulic Removal Option—If Equipped 147
Locking the Hydraulic Coupler to the Attachment—If Equipped 153
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 155
Maintenance—Machine 157
Required Emission-Related Information 157
Alternative and Synthetic Lubricants 157
Lubricant Storage 157
Mixing of Lubricants 157
Diesel Fuel 158
Diesel Fuel Specifications 158
Lubricity of Diesel Fuel 159
Handling and Storing Diesel Fuel 159
Biodiesel Fuel 160
Testing Diesel Fuel 161
Supplemental Diesel Fuel Additives 161
Fuel Filters 161
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 162
Refilling Diesel Exhaust Fluid (DEF) Tank 163
Testing Diesel Exhaust Fluid (DEF) 164
Storing Diesel Exhaust Fluid (DEF) 164
Disposal of Diesel Exhaust Fluid (DEF) 165
Minimizing the Effect of Cold Weather on Diesel Engines 165
John Deere Break-In™ Plus Engine Oil 166
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 167
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 168
Diesel Engine Oil Service Interval for Operation at High Altitude 168
Oil Filters 169
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 170
Water Quality for Mixing with Coolant Concentrate 171
Operating in Warm Temperature Climates 171
Testing Coolant Freeze Point 172
Disposing of Coolant 172
Hydraulic Oil 173
Swing Gear Case and Travel Gear Case Oils 174
Pump Drive Gear Case Oil 174
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 175
Maintenance—Periodic Maintenance 176
Service Machine at Specified Intervals 176
Check the Hour Meter Regularly 176
Prepare Machine for Maintenance 177
Open Access Doors for Service 178
Open Engine Cover for Service 178
Fuel Tank 179
Hydraulic Breaker Attachment 180
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 180
Service Intervals 181
Required Parts (670 P-tier) 183
Required Parts (870 P-tier) 185
Maintenance—As Required 187
Drain Fuel Tank Sump 187
Remove and Clean Fuel Tank Inlet Screen 188
Clean Radiator Air Inlet Screen 189
Check and Adjust V-Belts 191
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Inlet Screen 193
Clean Camera Lens 194
Drain Primary Fuel Filter and Water Separators 195
Drain Primary Water Separators 196
Check Windshield Washer Fluid Level 197
Check and Adjust Track Sag 198
Clean and Tighten Battery Terminals 199
Check and Clean Air Cleaner Dust Unloader Valve 200
Maintenance—Every 10 Hours or Daily 201
Check Coolant Level in Recovery Tank 201
Check Engine Oil Level 203
Check Hydraulic Tank Oil Level 205
Lubricate Working Tool Pivots and Links 207
Lubricate Hydraulic Coupler—If Equipped 207
Maintenance—Every 50 Hours 208
Lubricate Front End Pin Joints 208
Maintenance—Every 100 Hours 209
Inspect and Re-Torque Track Hardware 209
Maintenance—Every 250 Hours 210
Check Hybrid Battery Electrolyte Level—If Equipped 210
Check Swing Gear Case Oil Level 212
Check Travel Gear Case Oil Level 213
Check Pump Drive Gear Case Oil Level 213
Drain Water and Sediment from Hydraulic Tank Sump 214
Take Engine Oil Sample 215
Maintenance—Every 500 Hours 216
Lubricate Swing Bearing Gear 216
Drain and Refill Engine Oil and Replace Filters 217
Check Air Intake Hoses 219
Replace Primary Fuel Filter and Water Separators 220
Replace Final Fuel Filters 221
Lubricate Swing Bearing 222
Clean Cab Fresh Air and Cab Recirculating Air Filters 223
Take Fluid Samples 223
Maintenance—Every 1000 Hours 224
Drain and Refill Swing Gear Case Oil 224
Check Coolant Condition 225
Replace Air Conditioner V-Belt 225
Adjust Engine Valve Lash 226
Replace Air Cleaner Elements 227
Drain and Refill Pump Drive Gear Case Oil 229
Replace Pilot System Oil Filter 230
Replace Hydraulic Tank Oil Filters 231
Replace Pump Case Drain Filter 232
Maintenance—Every 2000 Hours 233
Drain and Refill Travel Gear Case Oil 233
Replace Primary Water Separators 234
Maintenance—Initial Service—3000 Hours 236
Arm Structural Inspection 236
Boom Structural Inspection 238
Maintenance—Every 4000 Hours 240
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 240
Replace Hydraulic Tank Vent Cap Filter 242
Drain Cooling System 243
Cooling System Fill and Deaeration Procedure 244
Maintenance—Every 4500 Hours 245
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 245
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter 246
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 246
Miscellaneous—Machine 247
Clean Machine Regularly 247
Inspect Seat Belt 248
Replacing Seat Belt 249
Bleed Fuel System—670 P-tier 250
Bleed Fuel System—870 P-tier 251
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 252
Bleed Air from Hydraulic System 252
Bleed Coolant System 252
Inspect and Clean Polycarbonate Windows 253
Do Not Service Control Valves, Cylinders, Pumps, or Motors 254
Precautions for Alternator and Regulator 254
Handling, Checking, and Servicing Batteries Carefully 255
Using Battery Charger 256
Using Booster Batteries—24-Volt System 258
Replacing Batteries 258
Welding On Machine 259
Keep Electronic Control Unit Connectors Clean 259
Adding 12-Volt Accessories 260
JDLink Machine Monitoring System (MMS)—If Equipped 260
Replacing Fuses 261
Fluid Sampling Test Ports 263
Replacing Bucket Teeth 264
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 265
Replacing Bucket Teeth—TK Series 266
Bucket Remove and Install 267
Track Sag General Information 270
Check Track Shoe Hardware 271
Hardware Torque Specifications 271
Unified Inch Bolt and Screw Torque Values 272
Metric Bolt and Screw Torque Values 273
Miscellaneous—Transporting 274
Transporting the Machine by Trailer 274
Types of Packings for Transportation 275
Packing Dimensions and Weights for Transportation—670 P-tier 275
Packing Dimensions and Weights for Transportation—870 P-tier 280
Retracting or Extending the Side Frame 286
Retracting the Side Frame 286
Extending the Side Frame 288
Miscellaneous—Machine Assembly 291
Precautions for Assembling 291
Precautions for Lifting Work 291
Precautions for Operating Machine 291
Avoid High-Pressure Fluids 291
Installation Sequence 292
Installing Boom Cylinders 293
Installing Boom 296
Connecting Hoses Between Boom and Machine 297
Connecting Boom Cylinder Rod 301
Installing Arm 302
Connecting Arm Cylinder Rod 303
Connecting Bucket Cylinder Hoses 304
Installing Bucket 305
Lubricate Working Tool Pivots and Links 305
Extending the Side Frame 305
Checking Hydraulic Oil Level 305
Installing Counterweight (With Hydraulic Removal Option) 306
Installing Counterweight (Without Hydraulic Removal Option) 306
Miscellaneous—Operational Checkout 307
Operational Checkout 307
Diagnostic Trouble Code Check 307
Operational Checks—Key Switch Off, Engine Off Checks 307
Operational Checks—Key Switch On, Engine Off Checks 310
Operational Checks—Key Switch On, Engine On Checks 323
Miscellaneous—Troubleshooting 353
Troubleshooting Procedure 353
Engine 354
Hydraulic System 358
Hydraulic Counterweight 360
Electrical System 361
Miscellaneous—Storage 364
Prepare Machine for Storage 364
Monthly Storage Procedure 365
Preparing Engine for Long-Term Storage 366
Removing Engine From Long-Term Storage 367
Miscellaneous—Machine Numbers 368
Record Product Identification Number (PIN) 368
Record Engine Serial Number 368
Record Travel Motor Serial Numbers 368
Record Swing Motor Serial Numbers 369
Record Hydraulic Pump Serial Numbers 369
Record Hydraulic Coupler Serial Number—If Equipped 369
Keep Proof of Ownership 370
Keep Machines Secure 370
Miscellaneous—Specifications 371
Engine Specifications 371
Drain and Refill Capacities 372
Machine Specifications 373
Working Ranges 377
670 Lift Capacity—Arm: 3 6 m (11 ft 10 in); Boom: 7 8 m (25 ft 7 in); Shoe: 900 mm (36 in) 383
670 Lift Capacity—Arm: 4 2 m (13 ft 9 in); Boom: 7 8 m (25 ft 7 in); Shoe: 900 mm (36 in) 385
670 Lift Capacity—BE-Arm: 2 9 m (9 ft 6 in); Boom: 6 8 m (22 ft 4 in); Shoe: 900 mm (36 in) 387
870 Lift Capacity—Arm: 3 7 m (12 ft 2 in); Boom: 8 4 m (27 ft 7 in); Shoe: 900 mm (36 in) 389
870 Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 8 4 m (27 ft 7 in); Shoe: 900 mm (36 in) 391
870 Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Boom: 7 10 m (23 ft 4 in); Shoe: 900 mm (36 in) 393
870 Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Shoe: 1020 mm (40 in); CWT: Std 395
Machine Design Life 396
Eurasian Economic Union 397
Page Number 19
Section 1-1 25
Section 1-2 27
Section 1-3 36
Section 1-4 43
Section 1-5 47
Section 2-1 63
Section 2-2 88
Section 2-3 116
Section 3-1 157
Section 3-2 176
Section 3-3 187
Section 3-4 201
Section 3-5 208
Section 3-6 209
Section 3-7 210
Section 3-8 216
Section 3-9 224
Section 3-10 233
Section 3-11 236
Section 3-12 240
Section 3-13 245
Section 4-1 247
Section 4-2 274
Section 4-3 291
Section 4-4 307
Section 4-5 353
Section 4-6 364
Section 4-7 368
Section 4-8 371

S.V 04/24