John Deere 670 P & 672 P Graders Operator’s Manual OMT494131X019 PDF

Description

John Deere 670 P & 672 P Motor Graders Operator’s Manual OMT494131X019 – PDF DOWNLOAD

Part Number (P/N): OMT494131X019_44
Language: English
Division: Construction
Product Lines: Motor Graders
Publication Type: Operator’s Manuals
Associated Models: 670 P, 672 P
Serial Numbers (Serial):

• 1BZ670PA_ _C_00001—
• 1BZ672PA_ _C_00001—
• 1BZ670PA_ _D_00001—
• 1BZ672PA_ _D_00001—

TABLE OF CONTENTS:

John Deere 670 P & 672 P Motor Graders Operator’s Manual OMT494131X019 – PDF DOWNLOAD

Contents 33
Safety—Safety and Operator Conveniences 37
Safety and Operator Convenience Features 37
Safety—General Precautions 38
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 38
Recognize Safety Information 40
Follow Safety Instructions 40
Operate Only If Qualified 40
Wear Protective Equipment 41
Protect Against Noise 41
Avoid Unauthorized Machine Modifications 41
Inspect Machine 42
Stay Clear of Moving Parts 42
Avoid High-Pressure Oils and Fluids 42
Work In Ventilated Area 43
Avoid Static Electricity Risk When Refueling 43
High Debris Applications 43
Prevent Fires, Clean Debris From Machine 44
In Case of Machine Fire 44
Prevent Battery Explosions 45
Handle Chemical Products Safely 45
Handle Starting Fluid Safely 45
Decommissioning — Proper Recycling and Disposal of Fluids and Components 46
Prepare for Emergencies 46
Safety—Operating Precautions 47
Use Steps and Handholds Correctly 47
Start Only From Operator’s Seat 47
Use and Maintain Seat Belt 47
Heated and Ventilated Operator’s Seat 48
Prevent Unintended Machine Movement 48
Avoid Work Site Hazards 49
Keep Riders Off Machine 49
Avoid Backover Accidents 50
Avoid Machine Tip Over and Machine Damage 50
Operating or Traveling On Public Roads 50
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park And Prepare For Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 53
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 54
Drive Metal Pins Safely 55
Service Tires Safely 55
Use Proper Lifting Equipment 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 68
Primary Display Unit (PDU) Functions 68
Sealed Switch Module (SSM) 76
Sealed Switch Module (SSM) Functions 77
Using the Seat Belt 79
Front Console 80
Adjusting Front Console 80
Engine Speed Control and 6WD Switches 81
Levers—Manual Hydraulic Controls 82
Levers—Electrohydraulic (EH) Controls 83
Pedals 85
Lights 86
Heating and Fan Controls 87
Fire Extinguisher Mounting Location 88
Opening Side Windows—If Equipped 88
Cab Door Release 89
Adjusting Mechanical Seat—If Equipped 90
Adjusting Premium Seat—If Equipped 91
Adjusting Premium Seat—Electrohydraulic (EH) Controls Only 92
12-Volt Auxiliary Power Outlet 94
Radio—If Equipped 94
Operation—Operating the Machine 95
Before Starting Work 95
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 96
Battery Disconnect Switch 96
Engine Break-In Period 97
Starting the Engine 98
Operator Ability 99
Cold Weather Starting 100
Using Coolant Heater—If Equipped 101
Using Hydraulic Pump Soft Start Valve 101
Check Instruments After Starting 101
Operating in Water and Mud 102
Service ADVISOR™ Remote (SAR) Software Delivery Process 102
Stopping the Engine 103
Driving Up a Steep or Slippery Slope 103
Secondary Steering—If Equipped 104
Emergency Stopping 104
Engine Speed Control Operation 105
6WD Operation—If Equipped 106
Precision Mode Operation—If Equipped 107
Operation on a Grade 107
Transmission Control Operation 108
Hydraulic Control Operation—Manual Hydraulic Controls 109
Hydraulic Control Operation—Electrohydraulic (EH) Controls 113
Cross Slope Control System Operation—Electrohydraulic (EH) Controls Only 119
Machine Damage Avoidance Operation—If Equipped (Electrohydraulic [EH] Controls Only) 121
Blade Stow Operation—If Equipped (Electrohydraulic [EH] Controls Only) 121
Auto-Pass Operation—If Equipped (Electrohydraulic [EH] Controls Only) 121
Using Differential Lock 122
Disengaging and Engaging Saddle Lock Pin 124
Moving Blade to Bank Position 126
Parking the Machine 127
Transmission—Limp Home 128
Transmission Operation 129
Front and Rear Cameras—If Equipped 131
Tire Changing Tip 131
Lifting the Machine 132
Loading Machine for Transport 134
Recovery Procedure 136
Operation—Display Operation 137
Primary Display Unit (PDU) 137
Main Menu 138
Main Menu—Machine Setup 139
Main Menu—Automation Setup 144
Main Menu—Display Settings 147
Main Menu—Machine Fan 148
Main Menu—Camera—If Equipped 149
Main Menu—Diagnostics 150
Main Menu—Calibrations—Cross Slope (Electrohydraulic [EH] Controls Only) 154
Main Menu—Calibrations—Hydraulic Valve Calibrations (Electrohydraulic [EH] Machines Only) 157
Main Menu—Calibrations—6WD 158
Main Menu—Calibrations—Transmission 158
Main Menu—Calibrations—Articulation Angle 159
Main Menu—Calibrations—Steering Angle 159
Main Menu—Software Update 159
Main Menu—Security 160
Main Menu—Job Timer 161
Main Menu—About 162
Maintenance—Machine 163
Required Emission-Related Information 163
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 163
Diesel Fuel 164
Lubricity of Diesel Fuel 164
Handling and Storing Diesel Fuel 165
Biodiesel Fuel 166
Supplemental Diesel Fuel Additives 167
Testing Diesel Fuel 167
Fuel Filters 167
Minimizing the Effect of Cold Weather on Diesel Engines 168
Diesel Engine Break-In™ Oil 169
Diesel Engine Oil — Tier 2 and Stage II 170
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 171
Diesel Engine Oil — Tier 3 and Stage IIIA 172
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 173
Diesel Engine Oil Service Interval for Operation at High Altitude 174
Oil Filters 174
Hydraulic Oil 175
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 176
Grease with Molybdenum Disulfide 176
Alternative and Synthetic Lubricants 177
Mixing of Lubricants 177
Lubricant Storage 177
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 178
Water Quality for Mixing with Coolant Concentrate 179
Operating in Warm Temperature Climates 179
Testing Coolant Freeze Point 180
Disposing of Coolant 180
Maintenance—Periodic Maintenance 181
Engine Identification 181
Service Machine at Specified Intervals 182
Check the Hour Meter Regularly 182
Fuel Tank 182
Prepare Machine for Maintenance 183
Locking Machine Frame 183
Locking Front Wheels 184
Service Doors 184
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 185
Service Intervals 186
Required Parts 188
Maintenance Legend 190
Maintenance—As Required 191
Clean Cooler Cores 191
Clean and Tighten Battery Terminals 193
Clean Battery Compartment 193
Replace Cab Fresh Air and Cab Recirculation Filters 194
Lubricate Circle Pinion (Standard Circle) 194
Check Tire Pressure 195
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 196
Check Blade Lift Cylinder Sockets 196
Blade Side Shift Wear Insert Adjustment 197
Lubricate Saddle Locking Pin Holes 197
Inspect Accessory Belt and Belt Tensioner Spring 198
Drain Fuel Tank Sump 199
Drain Primary Fuel Filter and Water Separator 199
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 200
Replace Engine Air Intake Filter Elements 201
Check Camera—If Equipped 202
Transmission Control Unit Calibration 202
6WD Controller Calibration—If Equipped 202
Cross Slope Sensors Calibration—If Equipped 202
Hydraulic Valves Calibration—If Equipped 203
Maintenance—Every 10 Hours or Daily 204
Check Hydraulic Tank Oil Level 204
Check Transmission Oil Level 205
Check Engine Oil Level 205
Check Engine Coolant Surge Tank Level 206
Maintenance—Every 50 Hours 207
Lubricate Frame Hinge Pivots 207
Lubricate Draft Frame Ball 207
Lubricate Dozer Blade—If Equipped 208
Lubricate Front Axle Oscillation Pin 208
Lubricate Front Axle Lean Pivot Casting Pins 209
Lubricate Front Axle Lean Bar Pivot 209
Lubricate Front Axle Steering Pin 210
Lubricate Tie Rod Ends 210
Lubricate Steering Cylinders 211
Lubricate Midmount Scarifier—If Equipped 211
Lubricate Lift Cylinders 212
Lubricate Circle Side Shift Cylinder 212
Lubricate Saddle Locking Pin 212
Maintenance—Every 250 Hours 213
Check Hybrid Battery Electrolyte Level—If Equipped 213
Take Engine Oil Sample 214
Maintenance—Initial Service—500 Hours 215
Replace Transmission Oil Filter 215
Replace Axle Oil Filter 215
Maintenance—Every 500 Hours 216
Drain and Refill Engine Oil and Replace Filter 216
Drain and Refill Engine Oil (Quick Service)—If Equipped 217
Check Tandem Oil Level 218
Lubricate Tandem Pivots 219
Lubricate Circle Ring Gear (Premium Circle) 219
Check Circle Gear Case Oil Level (Standard Circle) 221
Check Brake Accumulator 221
Replace Final Fuel Filter 222
Replace Primary Fuel Filter and Water Separator 223
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 224
Check Axle Oil Level 225
Check 6WD Hub Oil Level—If Equipped 225
Take Fluid Samples 225
Maintenance—Every 1000 Hours 226
Drain and Refill 6WD Hub Oil—If Equipped 226
Adjust Front Wheel Bearings—Standard Axle Only 227
Check Engine Air Intake Hoses 227
Check Coolant Condition 228
Replace Fuel Tank Breather 228
Maintenance—Every 2000 Hours 229
Drain and Refill Axle Oil 229
Drain and Refill Transmission Oil 230
Drain and Refill Transmission Oil (Quick Service)—If Equipped 231
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 232
Drain and Refill Circle Gear Case Oil (Standard Circle) 233
Check and Adjust Engine Valve Lash 233
Replace Axle Oil Filter 234
Replace Hydraulic Oil Filter 235
Replace Transmission Oil Filter 236
Replace 6WD Hydraulic Oil Filter—If Equipped 237
Clean Engine Crankcase Ventilation Tube 238
Maintenance—Every 4000 Hours 239
Drain and Refill Hydraulic Tank Oil 239
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 241
Drain and Refill Tandem Oil 243
Clean Transmission Pump Inlet Screen 244
Drain and Refill Circle Gear Case Oil (Premium Circle) 245
Maintenance—Every 4500 Hours 246
Replace Engine Crankshaft Damper 246
Maintenance—Every 6000 Hours 247
Drain and Refill Cooling System 247
Drain and Refill Cooling System (Quick Service)—If Equipped 249
Miscellaneous—Machine 250
Clean Machine Regularly 250
Inspect Seat Belt 250
Replacing Seat Belt 251
Bleeding Service Brake 252
Bleed Fuel System 252
Check Fuel Tank Vent Hose 253
Clean Cab Drains 253
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 253
Do Not Service Control Valves, Cylinders, Pumps, or Motors 253
Precautions for Alternator and Regulator 254
Handling, Checking, and Servicing Batteries Carefully 255
Using Battery Charger 256
Using Booster Batteries—24-Volt System 258
Removing and Replacing Batteries 259
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 259
Circuit Breakers 260
Replacing Fuses 261
Welding On Machine 263
Keep Electronic Control Unit Connectors Clean 263
Checking and Adjusting Cylinder Ball and Socket Clearances 264
Checking Draft Ball Pivot Clearance 264
Replacing Front and Midmount Scarifier Shank 265
Replacing Front Midmount and Rear Scarifier Teeth 265
Replacing Rear Scarifier Shank 265
Replacing Ripper Teeth 266
Fluid Sampling Test Ports 266
Keep ROPS Installed Properly 267
Remove and Install Halogen Bulbs 268
Hardware Torque Specifications 268
Unified Inch Bolt and Screw Torque Values 269
Metric Bolt and Screw Torque Values 270
Miscellaneous—Operational Checkout 271
Operational Checkout 271
Diagnostic Trouble Code Check 271
Ignition Off, Engine Off Checks 272
Ignition On, Engine Off Checks 274
Ignition On, Engine On Checks 282
Miscellaneous—Troubleshooting 300
Troubleshooting Procedure 300
Engine 301
Battery 305
Hydrostatic Front Wheel Drive 306
Transmission and Hydraulic Related 307
Park Brake 308
Differential 309
Hydraulic System 310
Steering System 311
Service Brake 311
Air Conditioning System 312
Heater System 313
Software Update 313
Miscellaneous—Storage 314
Prepare Machine for Storage 314
Monthly Storage Procedure 315
Miscellaneous—Machine Numbers 316
Record Product Identification Number (PIN) 316
Record Engine Serial Number 316
Record Transmission Serial Number 317
Record Hydraulic Pump Serial Number 317
Keep Proof of Ownership 317
Keep Machines Secure 317
Miscellaneous—Specifications 318
Engine Specifications 318
Machine Specifications 319
Drain and Refill Capacities 322
Eurasian Economic Union 323
Machine Design Life 323
Page Number 33
Section 1-1 37
Section 1-2 38
Section 1-3 47
Section 1-4 53
Section 1-5 56
Section 2-1 68
Section 2-2 95
Section 2-3 137
Section 3-1 163
Section 3-2 181
Section 3-3 191
Section 3-4 204
Section 3-5 207
Section 3-6 213
Section 3-7 215
Section 3-8 216
Section 3-9 226
Section 3-10 229
Section 3-11 239
Section 3-12 246
Section 3-13 247
Section 4-1 250
Section 4-2 271
Section 4-3 300
Section 4-4 314
Section 4-5 316
Section 4-6 318

S.V 04/24