Operator Manual for John Deere 670G & 672G Graders PDF

Description

John Deere 670G 670GP 672G & 672GP Motor Graders Operator’s Manual OMT390956X19 – PDF DOWNLOAD

• Part Number (P/N): OMT390956X19_14
• Language: English
• Division: Construction
• Product Lines: Graders
• Publication Type: Operator’s Manuals
• Associated Models: 670G, 670GP, 672G, 672GP
• Serial Number Ranges:
  • 670G:
    • Version C: 1DW670G_ _ _C680878—
    • Version D: 1DW670G_ _ _D680878—
  • 672G:
    • Version C: 1DW672G_ _ _C680878—
    • Version D: 1DW672G_ _ _D680878—

TABLE OF CONTENTS:

John Deere 670G 670GP 672G & 672GP Motor Graders Operator’s Manual OMT390956X19 – PDF DOWNLOAD

670G, 670GP, 672G, and 672GP Motor Graders 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
Quick Response (QR) Code 5
License Agreement for John Deere Software 6
License Agreement for John Deere Grader Software 9
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 12
Emissions Control System Certification Label 12
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 13
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 15
Emissions Performance and Tampering 21
Carbon Dioxide Emissions (CO₂) 22
FCC Notifications to User 23
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 24
John Deere Online Bookstore 27
Technical Information Feedback Form 28
Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 36
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 37
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 38
Stay Clear of Moving Parts 38
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 39
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 40
High Debris Applications 40
Prevent Fires, Clean Debris From Machine 41
In Case of Machine Fire 41
Prevent Battery Explosions 42
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Prepare for Emergencies 43
Clean Debris from Machine 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Operating in Water and Mud 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park And Prepare For Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 52
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Service Tires Safely 54
Use Proper Lifting Equipment 54
Using Pressurized Air 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 65
Primary Display Unit (PDU) Functions 65
Sealed Switch Module (SSM) 75
Sealed Switch Module (SSM) Functions 77
Using the Seat Belt 81
Front Console 82
Adjusting Front Console 83
Engine Speed Control and 6WD Switches 84
Levers 85
Levers—Grade Pro Machines Only 85
Pedals 90
Lights 90
Heating and Fan Controls 92
Fire Extinguisher Mounting Location 93
Opening Lower Front Windows—If Equipped 93
Opening Side Windows 93
Cab Door Release 94
Adjusting Seat 95
Adjusting Mechanical Seat—If Equipped 96
Adjusting Premium Seat—If Equipped 97
Adjusting Premium Seat—Grade Pro Machines Only 98
12-Volt Auxiliary Power Outlet 102
Radio—If Equipped 103
Operation—Operating the Machine 105
Before Starting Work 105
Inspect Machine Daily Before Starting 105
Check Instruments Before Starting 106
Battery Disconnect Switch 107
Engine Break-In Period 107
Starting the Engine 108
Operator Ability 109
Cold Weather Starting 110
Using Coolant Heater—If Equipped 111
Using Hydraulic Pump Soft Start Valve 111
Check Instruments After Starting 111
Service ADVISOR™ Remote (SAR) Software Delivery Process 112
Stopping the Engine 113
Operating in Water and Mud 113
Driving Up a Steep or Slippery Slope 113
Secondary Steering—If Equipped 114
Emergency Stopping 114
Engine Speed Control Operation 115
6WD Operation—If Equipped 115
Precision Mode Operation—If Equipped 117
Operating Grade Pro System—If Equipped 118
Operation on a Grade 119
Transmission Control Operation 120
Hydraulic Control Lever Operation 121
Hydraulic Control Lever Operation—Grade Pro Machines Only 124
Cross Slope Control System Operation—Grade Pro Machines Only 136
Machine Damage Avoidance Operation—If Equipped (Grade Pro Machines Only) 139
Blade Stow Operation—If Equipped (Grade Pro Machines Only) 140
Auto-Pass Operation—If Equipped (Grade Pro Machines Only) 140
Using Differential Lock 141
Disengaging and Engaging Saddle Lock Pin 145
Moving Blade to Bank Position 147
Parking the Machine 148
Transmission—Limp Home 149
Transmission Operation 150
Front and Rear Cameras—If Equipped 152
Rear Camera—If Equipped 153
Air Compressor System—If Equipped 153
Tire Changing Tip 155
Lifting the Machine 156
Loading Machine for Transport 157
Recovery Procedure 160
Operation—Display Operation 161
Primary Display Unit (PDU) 161
Main Menu 162
Main Menu—Machine Setup 163
Main Menu—Automation Setup 168
Main Menu—Display Settings 170
Main Menu—Machine Fan 171
Main Menu—Camera—If Equipped 172
Main Menu—Diagnostics 173
Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only) 179
Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only) 185
Main Menu—Calibrations—6WD 186
Main Menu—Calibrations—Transmission 186
Main Menu—Calibrations—Articulation Angle 187
Main Menu—Calibrations—Steering Angle 187
Main Menu—Calibrations—Turn Signals 188
Main Menu—Software Update 188
Main Menu—Security 189
Main Menu—Job Timer 190
Main Menu—About 191
Maintenance—Machine 193
Required Emission-Related Information 193
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 193
Diesel Fuel 194
Lubricity of Diesel Fuel 195
Handling and Storing Diesel Fuel 195
Biodiesel Fuel 196
Supplemental Diesel Fuel Additives 197
Testing Diesel Fuel 197
Fuel Filters 197
Minimizing the Effect of Cold Weather on Diesel Engines 198
Diesel Engine Break-In™ Oil 199
Diesel Engine Oil — Tier 2 and Stage II 200
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 201
Diesel Engine Oil — Tier 3 and Stage IIIA 202
Engine Oil and Filter Service Intervals 203
Diesel Engine Oil Service Interval for Operation at High Altitude 204
Oil Filters 204
Hydraulic Oil 205
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 206
Grease with Molybdenum Disulfide 206
Alternative and Synthetic Lubricants 207
Mixing of Lubricants 207
Lubricant Storage 207
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 208
Water Quality for Mixing with Coolant Concentrate 209
Operating in Warm Temperature Climates 209
Testing Coolant Freeze Point 210
Disposing of Coolant 210
Maintenance—Periodic Maintenance 211
Engine Identification 211
Service Machine at Specified Intervals 212
Check the Hour Meter Regularly 212
Fuel Tank 212
Prepare Machine for Maintenance 213
Locking Machine Frame 213
Locking Front Wheels 214
Service Doors 214
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 215
Service Intervals 216
Required Parts 218
Maintenance Legend 220
Maintenance—As Required 221
Clean Cooler Cores 221
Clean and Tighten Battery Terminals 223
Clean Battery Compartment 223
Replace Cab Fresh Air and Cab Recirculation Filters 224
Lubricate Circle Pinion (Standard Circle) 224
Check Tire Pressure 225
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 226
Check Blade Lift Cylinder Sockets 226
Blade Side Shift Wear Insert Adjustment 227
Lubricate Saddle Locking Pin Holes 227
Inspect Accessory Belt and Belt Tensioner Spring 228
Replace Starting Fluid Cylinder—If Equipped 229
Replace In-Line Fuel Strainer (S N —685716) 229
Drain Fuel Tank Sump 230
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 231
Drain Primary Fuel Filter and Water Separator 232
Replace Engine Air Intake Filter Elements 233
Check Camera—If Equipped 234
Transmission Control Unit Calibration 234
6WD Controller Calibration—If Equipped 234
Cross Slope Sensors Calibration—If Equipped 235
Hydraulic Valves Calibration—If Equipped 235
Maintenance—Every 10 Hours or Daily 236
Check Hydraulic Tank Oil Level 236
Check Transmission Oil Level 236
Check Engine Oil Level 237
Check Engine Coolant Surge Tank Level 238
Maintenance—Every 50 Hours 239
Lubricate Frame Hinge Pivots 239
Lubricate Draft Frame Ball 239
Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped 240
Lubricate Balderson™ Style Front Lift Group—If Equipped 241
Lubricate Front Axle Oscillation Pin 241
Lubricate Front Axle Lean Pivot Casting Pins 242
Lubricate Front Axle Lean Bar Pivot 242
Lubricate Front Axle Steering Pin 243
Lubricate Tie Rod Ends 243
Lubricate Steering Cylinders 244
Lubricate Midmount Scarifier—If Equipped 244
Lubricate Lift Cylinders 245
Lubricate Circle Side Shift Cylinder 245
Lubricate Saddle Locking Pin 245
Maintenance—Every 250 Hours 246
Check Hybrid Battery Electrolyte Level—If Equipped 246
Take Engine Oil Sample 247
Maintenance—Initial Service—500 Hours 248
Replace Axle Oil Filter 248
Replace Transmission Oil Filter 248
Maintenance—Every 500 Hours 249
Drain and Refill Engine Oil and Replace Filter 249
Drain and Refill Engine Oil (Quick Service)—If Equipped 252
Check Tandem Oil Level 253
Lubricate Tandem Pivots 253
Lubricate Circle Ring Gear (Premium Circle) 254
Check Circle Gear Case Oil Level (Standard Circle) 255
Check Brake Accumulator 256
Replace Final Fuel Filter 256
Replace Primary Fuel Filter and Water Separator 258
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 260
Check Axle Oil Level 261
Check 6WD Hub Oil Level—If Equipped 261
Take Fluid Samples 261
Maintenance—Every 1000 Hours 262
Drain and Refill 6WD Hub Oil—If Equipped 262
Adjust Front Wheel Bearings—Standard Axle Only 263
Check Engine Air Intake Hoses 264
Check Coolant Condition 264
Replace Fuel Tank Breather 265
Maintenance—Every 2000 Hours 266
Drain and Refill Axle Oil 266
Drain and Refill Transmission Oil 267
Drain and Refill Transmission Oil (Quick Service)—If Equipped 268
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 269
Drain and Refill Circle Gear Case Oil (Standard Circle) 270
Check and Adjust Engine Valve Lash 270
Replace Axle Oil Filter 270
Replace Hydraulic Oil Filter 271
Replace Transmission Oil Filter 272
Replace 6WD Hydraulic Oil Filter—If Equipped 272
Clean Engine Crankcase Ventilation Tube 273
Maintenance—Every 4000 Hours 274
Drain and Refill Hydraulic Tank Oil 274
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 275
Drain and Refill Tandem Oil 276
Drain and Refill Circle Gear Case Oil (Premium Circle) 277
Clean Transmission Pump Inlet Screen 278
Maintenance—Every 4500 Hours 279
Replace Engine Crankshaft Damper 279
Maintenance—Every 6000 Hours 280
Drain and Refill Cooling System 280
Drain and Refill Cooling System (Quick Service)—If Equipped 282
Maintenance—Air Compressor System—If Equipped 284
Air Compressor System Service Intervals 284
Drain Air Compressor Reservoir 284
Check Air Compressor Oil 284
Clean Dust Unloader Valve 285
Change Air Compressor Oil 286
Inspect Air Intake Filter 286
Change Air Intake Filter 287
Miscellaneous—Machine 288
Clean Machine Regularly 288
Inspect Seat Belt 288
Replacing Seat Belt 289
Bleeding Service Brake 290
Bleed Fuel System 290
Check Fuel Tank Vent Hose 292
Clean Cab Drains 292
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 292
Do Not Service Control Valves, Cylinders, Pumps, or Motors 292
Precautions for Alternator and Regulator 293
Handling, Checking, and Servicing Batteries Carefully 293
Using Battery Charger 295
Using Booster Batteries—24-Volt System 297
Replacing Batteries 297
JDLink Machine Monitoring System (MMS)—If Equipped 298
Circuit Breakers 298
Replacing Fuses 298
Welding on Machine 302
Keep Electronic Control Unit Connectors Clean 302
Checking and Adjusting Cylinder Ball and Socket Clearances 302
Checking Draft Ball Pivot Clearance 303
Replacing Front and Midmount Scarifier Shank 303
Replacing Rear Scarifier Shank 303
Replacing Front, Midmount, and Rear Scarifier Teeth 304
Replacing Ripper Teeth 304
Fluid Sampling Test Ports 305
Keep ROPS Installed Properly 305
Remove and Install Halogen Bulbs 306
Hardware Torque Specifications 307
Unified Inch Bolt and Screw Torque Values 307
Metric Bolt and Screw Torque Values 308
Miscellaneous—Operational Checkout 309
Operational Checkout 309
Miscellaneous—Troubleshooting 334
Troubleshooting Procedure 334
Engine 335
Battery 338
Hydrostatic Front Wheel Drive 339
Transmission and Hydraulic Related 340
Park Brake 341
Differential 341
Hydraulic System 342
Steering System 342
Service Brake 343
Air Conditioning System 343
Heater System 344
Software Update 344
Miscellaneous—Storage 345
Prepare Machine for Storage 345
Monthly Storage Procedure 346
Miscellaneous—Machine Numbers 347
Record Product Identification Number (PIN) 347
Record Engine Serial Number 347
Record Transmission Serial Number 348
Record Hydraulic Pump Serial Number 348
Keep Proof of Ownership 348
Keep Machines Secure 348
Miscellaneous—Specifications 349
Engine Specifications 349
Machine Specifications 351
Drain and Refill Capacities 355
Fluorinated Greenhouse Gas 356
Eurasian Economic Union 356
EU Declaration of Conformity 357
Machine Design Life 358
Page Number 33
Section 1-1 33
Section 1-2 34
Section 1-3 45
Section 1-4 52
Section 1-5 56
Section 2-1 65
Section 2-2 105
Section 2-3 161
Section 3-1 193
Section 3-2 211
Section 3-3 221
Section 3-4 236
Section 3-5 239
Section 3-6 246
Section 3-7 248
Section 3-8 249
Section 3-9 262
Section 3-10 266
Section 3-11 274
Section 3-12 279
Section 3-13 280
Section 3-14 284
Section 4-1 288
Section 4-2 309
Section 4-3 334
Section 4-4 345
Section 4-5 347
Section 4-6 349

S.V 04/24