John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

• P/N: OMT227267_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 700J
• Series: J SERIES
• Serial: (139436— ) ENGINE 6068HT066

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 25
Operate Only If Qualified 26
Wear Protective Equipment 26
Avoid Unauthorized Machine Modifications 26
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 27
Avoid High-Pressure Oils 28
Work In Ventilated Area 28
Prevent Fires 29
Prevent Battery Explosions 29
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 31
Clean Debris from Machine 31
Add Cab Guarding For Special Uses 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 33
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over 35
Operating or Traveling On Public Roads 35
Inspect and Maintain ROPS 35
Add and Operate Attachments Safely 36
Prevent Unintended Detonation of Explosive Devices 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 38
Drive Metal Pins Safely 38
Safety—Safety Signs 39
Safety Signs 39
Operation—Operator’s Station 41
Instrument Panel 41
Instrument Panel Functions 41
Warm-Up Indicator 43
Air Conditioning and Cab Heater 44
Windshield Wiper and Washer Controls 44
Horn Switch 45
Operating Cab Lights 45
Side Windows—Secondary Exits 45
Adjust Deluxe Mechanical Suspension Seat—If Equipped 46
Adjust Air Suspension Seat—If Equipped 47
Adjust Armrest 47
Battery Disconnect Switch 48
Under-Seat Heater—If Equipped 48
Fire Extinguisher 49
Operation—Operating The Machine 50
Inspect Machine Daily Before Starting 50
Check Instruments Before Starting 50
Engine Break-In Period 51
Starting the Engine 52
Starting Fluid (Cold Weather Starting Aid)—If Equipped 54
Using Coolant Heater—If Equipped 55
Engine Warm-Up 55
Cold Weather Warm-Up 55
Transmission Control Lever (TCL) 56
Driving the Machine 56
Steering the Machine 57
Using Engine Speed Control Knob 58
Travel Speed Using Transmission Control Lever (TCL) 58
Foot Pedal 59
Using Park Lock Lever 60
Hydraulic Pilot Enable Switch/Hydraulic Accumulator Discharge—EH Machines Only 60
Stopping the Machine 61
Parking the Machine 61
Operating in Water and Mud 61
Blade Pitch Operation 62
Blade Pitch Linkage Adjustment 63
Operating Blade 63
Tilting Blade 63
Angling Blade 64
Avoid Track Damage 64
Blade Control Lever—Operation 65
Ripper Control Lever—If Equipped 66
Operating 4000S Winch—If Equipped 68
Fasten Cable to Winch Drum—4000S Series 68
Winch Free Spool Drag Adjustment 72
Loading Machine on a Trailer 72
Loading Machine with Crane—If Equipped With Lift Kit 73
Releasing Park Brake to Tow the Machine 73
Standard Display Monitor (SDM) Main Menu 76
Standard Display Monitor (SDM) Main Menu—Codes 76
Standard Display Monitor (SDM) Main Menu—Codes—Active Codes 76
Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes 76
Standard Display Monitor (SDM) Main Menu—Machine Settings 77
Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer 77
Standard Display Monitor (SDM) Main Menu—Machine Settings—Track Info 77
Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info 78
Standard Display Monitor (SDM) Main Menu—Machine Settings—Transmission 78
Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (EH Machines Only) 79
Standard Display Monitor (SDM) Main Menu—Diagnostic 79
Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values 80
Standard Display Monitor (SDM) Main Menu—Monitor 80
Standard Display Monitor (SDM) Main Menu—Monitor—Units 80
Standard Display Monitor (SDM) Main Menu—Monitor—Monitor Config 81
Standard Display Monitor (SDM) Main Menu—Monitor—Contrast 81
Maintenance—Machine 82
Required Emission-Related Information 82
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 82
Diesel Fuel 82
Lubricity of Diesel Fuel 83
Handling and Storing Diesel Fuel 84
Biodiesel Fuel 84
Testing Diesel Fuel 86
Minimizing the Effect of Cold Weather on Diesel Engines 86
Alternative and Synthetic Lubricants 87
Diesel Engine Break-In™ Oil 88
Diesel Engine Oil — Tier 3 and Stage IIIA 88
Diesel Engine Oil and Filter Service Intervals 89
Track Rollers, Front Idler, Track Frame Pivot Oil and Carrier Roller Oil 90
Hydraulic and Hydrostatic Oil 91
Final Drive Oil 92
Winch Oil 93
Multipurpose Extreme Pressure (EP) Grease 93
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 94
Drain Intervals for Diesel Engine Coolant 95
John Deere COOL-GARD™ II Coolant Extender 96
Supplemental Coolant Additives 96
Operating in Warm Temperature Climates 97
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 97
Testing Diesel Engine Coolant 98
Maintenance—Periodic Maintenance 100
Service Your Machine at Specified Intervals 100
Check the Hour Meter Regularly 100
Prepare Machine for Maintenance 100
Fuel Tank 100
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 101
Service Intervals 101
Required Parts 103
Maintenance—As Required 106
Inspect Serpentine Belt 106
Check Track Sag 106
Adjust Track Sag 107
Check Coolant 109
Clean or Replace Cab Fresh Air Filter 110
Clean or Replace Cab Recirculating Air Filter 110
Maintenance—Every 10 Hours or Daily 111
Check Coolant Level 111
Grease Track Frame Crossbar and C-Frame Pivots 111
Grease Dozer Linkage 112
Check Engine Oil Level 113
Draining Fuel and Water Separator Sediment 114
Check Hydraulic Oil Level 114
Check Transmission Oil Level 115
Clean Air Cleaner Dust Unloader Valve 115
Check Winch Oil—If Equipped 116
Maintenance—Every 50 Hours 117
Grease Ripper—If Equipped 117
Maintenance—Initial Service – 250 Hours 118
Change Engine Break-In Oil and Filter 118
Maintenance—Every 250 Hours 119
Check Final Drive Oil Level 119
Blade Pivot Shim Adjustment (—XXXXXX) 119
Blade Pivot Shim Adjustment (XXXXXX—) 120
Take Engine Oil Sample 121
Maintenance—Every 500 Hours 122
Check Air Intake Hose 122
Replace Primary Fuel Filter 122
Replace Final Fuel Filter 123
Check Battery Electrolyte Level and Terminals 124
Change Engine Oil and Filter 126
Change Winch Oil Filter—If Equipped 128
Take Fluid Samples 129
Maintenance—Every 1000 Hours 130
Clean Engine Crankcase Ventilation Tube 130
Change Final Drive Oil 130
Check Track Frame Pivot Oil Level 131
Replace Air Cleaner Elements 132
Replace Air Cleaner Dust Unloader Valve 133
Change Winch Oil and Filter—If Equipped 133
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 135
Check Coolant 135
Maintenance—Every 2000 Hours 137
Adjust Engine Valve Lash (Clearance) 137
Change Hydraulic Oil and Filter 137
Change Transmission Oil and Filter 138
Maintenance—Every 4500 Hours 141
Replace Engine Crankshaft Dampener 141
Maintenance—Every 6000 Hours 142
Drain the Cooling System 142
Fill the Cooling System 143
Miscellaneous—Machine 144
Opening and Closing the Grille 144
Clean the Engine Air Precleaner Screen 144
Blade Installation—Initial 145
Do Not Service or Adjust Injection Nozzles or Injection Pump 148
Inspecting and Cleaning Dusty Primary Element 148
Precautions for Alternator and Regulator 148
Using Booster Batteries—24-Volt System 149
Using Battery Charger 150
Handling, Checking and Servicing Batteries Carefully 150
Replacing Batteries 152
Removing Batteries 153
Welding On Machine 153
JDLink™ Machine Monitoring System (MMS)—If Equipped 153
Fuse Specifications (S N —150489) 153
Fuse Specifications (S N 150490— ) 156
Fuse Specification—EH Machines 161
Lubricating Door Latches 161
Check Air Conditioner Refrigerant Level—If Equipped 162
Track Sag General Information 163
Check and Adjust Idler Vertical Movement 163
Checking Track Carrier Roller Oil Level 165
Check Front Idler Oil Level 165
Adding Oil to Track Roller 166
Do Not Service Control Valves and Cylinders 166
Keep ROPS Installed Properly 166
Checking Track Shoe Cap Screw Torque 167
Hardware Torque Specifications 168
Metric Bolt and Screw Torque Values 168
Unified Inch Bolt and Screw Torque Values 169
Miscellaneous—Operational Checkout 171
Operational Checkout 171
Operational Checks—Key Switch OFF, Engine OFF 171
Operational Checks—Key Switch ON, Engine OFF 172
Operational Checks—Key Switch ON, Engine ON 175
Miscellaneous—Troubleshooting 180
Troubleshooting Procedure 180
Engine 180
Electrical System 183
Hydraulic System 186
Hydrostatic Transmission 186
Gauges and Indicators 187
Access Diagnostic Trouble Codes (DTCs) 188
Miscellaneous—Storage 190
Prepare Machine for Storage 190
Avoid Track Damage 190
Monthly Storage Procedure 190
Miscellaneous—Machine Numbers 192
Record Product Identification Number (PIN) 192
Record Engine Serial Number 192
Keep Machines Secure 192
Keep Proof of Ownership 192
Miscellaneous—Specifications 194
700J Crawler Dozer Dimensions 194
700J Crawler Dozer Specifications 197
700J Crawler Dozer Weights 200
700J Dozer Drain and Refill Capacities 200
700J Parallelogram Ripper 201
4000S Winch 202
Eurasian Economic Union 203
Machine Design Life 203
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 33
Section 1-4 37
Section 1-5 39
Section 2-1 41
Section 2-2 50
Section 3-1 82
Section 3-2 100
Section 3-3 106
Section 3-4 111
Section 3-5 117
Section 3-6 118
Section 3-7 119
Section 3-8 122
Section 3-9 130
Section 3-10 137
Section 3-11 141
Section 3-12 142
Section 4-1 144
Section 4-2 171
Section 4-3 180
Section 4-4 190
Section 4-5 192
Section 4-6 194

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