John Deere 700K Crawler Dozers Operator’s Manual OMT355957X19 PDF

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John Deere 700K Crawler Dozers Operator’s Manual OMT355957X19 – PDF DOWNLOAD

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John Deere 700K Crawler Dozers Operator’s Manual OMT355957X19 – PDF DOWNLOAD

• P/N: OMT355957X19_43
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 700K
• Serial Range: 1T0700KX_F275598—371295

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 700K Crawler Dozers Operator’s Manual OMT355957X19 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
High Debris Applications 37
Prevent Fires, Clean Debris From Machine 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Exhaust Filter Ash Handling and Disposal 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 43
Keep Riders Off Machine 44
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 45
Use Special Care When Operating 45
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Cooling System Safely 48
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Clean Exhaust Filter Safely 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 55
Standard Display Monitor (SDM) Functions 55
Sealed Switch Module (SSM) Functions 58
Transmission Control Lever 60
Blade Control Lever 60
Auxiliary Control Levers—If Equipped 61
Using Park Lock Levers 62
Heating and Air Conditioning System—If Equipped 62
Seat Adjustment 63
Seat Heater—If Equipped 63
Under Seat Heater—If Equipped 64
Windshield Wipers and Washers—If Equipped 65
Work and Drive Lights 66
Reversing Fan—If Equipped 67
Horn 67
Dome Light—If Equipped 68
Radio—If Equipped 69
Auxiliary Power Outlets 71
Door Latch—If Equipped 71
Secondary Exits—If Equipped 72
Cab Windows—If Equipped 73
Fire Extinguisher Mounting Location 73
Beacon Light—If Equipped 74
Operation—Operating the Machine 75
Before Starting Work 75
Inspect Machine Daily Before Starting 75
Check Instruments Before Starting 76
Battery Disconnect Switch 76
Engine Break-In Period 77
Engine Block Heater—If Equipped 77
Starting the Engine 78
Engine Warm-Up 79
Cold Weather Warm-Up 80
Driving the Machine 81
Setting Travel Speed 82
Setting Engine Speed 82
Auto-Idle Operation 83
Economy (ECO) Mode Operation 83
Decelerator/Brake Pedal and Decelerator Mode Switch 84
Stopping the Machine 85
Parking the Machine 86
Hydraulic System Pressure Release 88
Blade Release 89
Required Machine Stop Warning 89
Exhaust Filter 91
Selective Catalytic Reduction (SCR) System Overview 93
Qualified Emergency Use — SCR Override Option 95
Service ADVISOR™ Remote (SAR) Software Delivery Process 96
Operating in Water and Mud 96
Operating on Steep Hills 97
Avoid Track Damage 97
Extend Undercarriage Life 97
Hydraulics Enable—If Equipped 98
Operating Blade 99
Changing Blade Pitch 100
Operating IGC System—Topcon Factory Installation, If Equipped 101
Operating SmartGrade™ System (Factory Installation)—If Equipped 102
Ripper Operation—If Equipped 102
Operating Winch—If Equipped 103
Fasten Cable to Winch Drum—4000S Series 104
Winch Free Spool Drag Adjustment 107
Loading Machine on a Trailer 108
Lifting the Machine 109
Releasing Park Brake to Tow the Machine 110
Operation—Monitor Operation 112
Aftertreatment Indicators Overview 112
Standard Display Monitor (SDM) 113
Main Menu, SDM 114
Operation—Job Timer, SDM 114
Operation—Exhaust Filter, SDM 115
Operation—Exhaust Filter Auto Cleaning, SDM 115
Operation—Exhaust Filter Parked Cleaning, SDM 116
Operation—Exhaust Filter Emergency Override, SDM 117
Operation—Software Update, SDM 117
Diagnostics—Codes, SDM 118
Diagnostics—Machine Readings, SDM 118
Diagnostics—Engine Readings, SDM 119
Diagnostics—Transmission Readings, SDM 119
Diagnostics—JDLink Readings, SDM 120
Diagnostics—Controller Info, SDM 120
Diagnostics—Machine ID, SDM 121
Setup—Monitor, SDM 121
Setup—Security, SDM 122
Setup—Preferences, SDM 123
Maintenance—Machine 124
Required Emission-Related Information 124
Diesel Fuel 124
Diesel Fuel Specifications 125
Lubricity of Diesel Fuel 125
Handling and Storing Diesel Fuel 125
Biodiesel Fuel 126
Testing Diesel Fuel 127
Supplemental Diesel Fuel Additives 127
Fuel Filters 127
Minimizing the Effect of Cold Weather on Diesel Engines 128
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 129
Refilling Diesel Exhaust Fluid (DEF) Tank 130
Testing Diesel Exhaust Fluid (DEF) 131
Storing Diesel Exhaust Fluid (DEF) 131
Disposal of Diesel Exhaust Fluid (DEF) 132
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 132
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 133
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 134
Oil Filters 134
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 135
Water Quality for Mixing with Coolant Concentrate 136
Operating in Warm Temperature Climates 136
Testing Coolant Freeze Point 137
Disposing of Coolant 137
Alternative and Synthetic Lubricants 138
Final Drive and Track Frame Pivot Oil 138
Hydraulic and Hydrostatic Oil 139
Track Rollers, Front Idler, and Carrier Roller Oil 140
Winch Oil 140
Multipurpose Extreme Pressure (EP) Grease 141
Lubricant Storage 141
Mixing of Lubricants 141
Maintenance—Periodic Maintenance 142
Service Machine at Specified Intervals 142
Prepare Machine for Maintenance 142
Check Hour Meter Regularly 143
Fuel Tank 144
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 144
Service Intervals 145
Required Parts 147
Maintenance—As Required 149
Inspect and Clean Cooling Package 149
Inspect or Replace Belt and Check Automatic Belt Tensioner 150
Check and Drain Primary Fuel Filter and Water Separator 151
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 151
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 152
Check and Fill Windshield Washer Fluid 152
Replace Primary and Secondary Engine Air Filter Elements 153
Check Air Cleaner Dust Unloader Valve 154
Track Sag General Information 155
Check and Adjust Track Sag 156
Service Exhaust Filter 159
Check and Clean Engine Air Filter Precleaner 159
Clean and Tighten Battery Terminals 160
Maintenance—Every 10 Hours or Daily 161
Check Coolant Level at Surge Tank 161
Check Engine Oil Level 162
Check Hydraulic System Oil Level 163
Check Hydrostatic Transmission Oil Level 163
Lubricate Dozer Linkage and Blade Socket 164
Lubricate Right, Left, and Center Crossbar Pivots 165
Maintenance—Every 50 Hours 166
Lubricate Rear Ripper—If Equipped 166
Maintenance—Every 250 Hours 167
Check Final Drive Oil Level 167
Take Engine Oil Sample 167
Maintenance—Every 500 Hours 168
Drain and Refill Engine Oil and Replace Filter 168
Replace Primary and Final Fuel Filters 169
Replace Auxiliary Fuel Filter—If Equipped 171
Replace Winch Oil Filter—If Equipped 172
Drain Water and Sediment From Fuel Tank 173
Check Hybrid Battery Electrolyte Level—If Equipped 174
Take Fluid Samples 175
Check Blade Shim Adjustment 176
Maintenance—Every 1000 Hours 178
Replace Cab Fresh Air and Recirculation Filters 178
Check Track Frame Pivot Shaft Bushing Oil Level 179
Drain and Refill Final Drive Oil 179
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 180
Drain and Refill Winch Oil and Replace Filter—If Equipped 181
Check Air Intake Hoses and Connections 182
Check Coolant Condition 183
Maintenance—Every 2000 Hours 184
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 184
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 184
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —304910) 185
Clean Diesel Exhaust Fluid (DEF) Tank (S N —304910) 185
Replace Open Crankcase Ventilation (OCV) Filter 185
Drain and Refill Hydraulic System Oil and Replace Filter 186
Drain and Refill Transmission Oil and Replace Hydrostatic Charge Oil Filter 187
Replace Fuel Tank Breather 188
Maintenance—Every 3000 Hours 189
Check and Adjust Engine Valve Lash 189
Maintenance—Every 4000 Hours 190
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 304911— ) 190
Clean Diesel Exhaust Fluid (DEF) Tank (S N 304911— ) 190
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 190
Maintenance—Every 6000 Hours 191
Drain and Refill Engine Cooling System 191
Miscellaneous—Machine 194
Replace Coolant In-Line Filter 194
Opening and Closing the Grille 195
Remove Operator’s Station Floor Plate 196
Operator’s Seat Tilting Procedure 197
Check Air Inlet Cover 198
Replacing Fuses 199
Checking Park Lock Start System 200
Checking Transmission Start System 200
Lubricating Door Latches—If Equipped 201
Drain Fuel From Fuel Tank 201
Bleed Fuel System 202
Fluid Sampling Test Ports—If Equipped 203
Quick Service Connectors—If Equipped 204
JDLink™ Machine Monitoring System (MMS)—If Equipped 205
Keep Electronic Control Unit Connectors Clean 205
Do Not Service or Adjust Injection Nozzles or Injection Pump 205
Do Not Service Control Valves, Cylinders, Pumps, or Motors 205
Precautions for Alternator and Regulator 206
Handling, Checking, and Servicing Batteries Carefully 207
Using Battery Charger 208
Using Booster Batteries—24-Volt System 210
Replacing and Removing Batteries 211
Keep ROPS Installed Properly 212
Track Shoe Cap Screw Torque 213
Checking Carrier Roller Oil Level 214
Checking Idlers and Rollers for Oil Leakage 214
Welding Near Electronic Control Units 215
Welding on Machine 215
Replacing Ripper Teeth—If Equipped 216
Track Sag General Information 216
Check Track Shoe Hardware 216
Hardware Torque Specifications 217
Unified Inch Bolt and Screw Torque Values 218
Metric Bolt and Screw Torque Values 219
Miscellaneous—Operational Checkout 220
Operational Checkout 220
Diagnostic Trouble Code (DTC) Check 220
Operational Checks—Switched Power OFF, Engine OFF Checks 220
Operational Checks—Switched Power ON, Engine OFF 229
Operational Checks—Switched Power ON, Engine ON 242
Miscellaneous—Troubleshooting 264
Troubleshooting Procedure 264
Engine 265
Electrical System 269
Hydraulic System 271
Hydrostatic Transmission System 272
Air Conditioning System 273
Heater System 275
Software Update 275
Miscellaneous—Storage 276
Prepare Machine for Storage 276
Monthly Storage Procedure 277
Preparing Engine for Long-Term Storage 278
Removing Engine From Long-Term Storage 279
Miscellaneous—Machine Numbers 280
Record Product Identification Number (PIN) 280
Record Engine Serial Number 280
Keep Proof of Ownership 280
Keep Machines Secure 280
Miscellaneous—Specifications 281
700K XLT Crawler Dozer Dimensions 281
700K XLT Crawler Dozer Specifications 283
700K XLT Crawler Dozer Weights 284
700K LGP Crawler Dozer Dimensions 285
700K LGP Crawler Dozer Specifications 287
700K LGP Crawler Dozer Weights 288
700K XLT and 700 LGP Dozer Drain and Refill Capacities 289
Parallelogram Ripper 290
4000S Winch 291
Eurasian Economic Union 291
Machine Design Life 291
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 48
Section 1-5 51
Section 2-1 55
Section 2-2 75
Section 2-3 112
Section 3-1 124
Section 3-2 142
Section 3-3 149
Section 3-4 161
Section 3-5 166
Section 3-6 167
Section 3-7 168
Section 3-8 178
Section 3-9 184
Section 3-10 189
Section 3-11 190
Section 3-12 191
Section 4-1 194
Section 4-2 220
Section 4-3 264
Section 4-4 276
Section 4-5 280
Section 4-6 281

S.V 04/24