John Deere 703G / 753G / 759G FELLER-BUNCHER Operator’s Manual PDF

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John Deere 703G / 753G / 759G TRACKED FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 703G / 753G / 759G TRACKED FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

• P/N: F387428_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 703G, 753G, 759G
• Series: G SERIES
• Serial: 003035–005045, 134462-002151–002213, 134462-001100–001108, 134462-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 703G / 753G / 759G TRACKED FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires 13
Prevent Battery Explosions 14
In Case of Machine Fire 14
Handle Chemical Products Safely 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 15
Clean Debris from Machine 16
Add Cab Guarding for Special Uses 16
Control Pattern 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 18
Operate Machine Safely 18
Avoid Backover Accidents 19
Avoid Machine Tip-Over 19
Avoid Work Site Hazards 20
Keep Riders Off Machine 20
Use Care When Swinging Machine 20
Operate Booms With Care 21
Travel Safely 21
Avoid Power Lines 21
Operating or Traveling On Public Roads 22
Inspect and Maintain ROPS 22
Add and Operate Attachments Safely 22
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Machines Safely 23
Service Cooling System Safely 24
Service Accumulator Systems Safely 24
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 25
Drive Metal Pins Safely 25
Prevent Acid Burns 26
Safety — Safety Signs 27
703G/753G/759G Feller-Buncher Safety Signs 27
703G/753G/759G Feller-Buncher Cab Safety Signs 28
703G/753G/759G Feller-Buncher Engine Safety Signs 30
Operator’s Station 32
Operator Controls and Instruments (S N —005045) 32
Operator Controls and Instruments 34
Warning Lights (S N —005045) 36
Warning Lights (S N 134462— ) 37
Gauges (S N —005045) 38
Gauges (S N 134462— ) 39
Using Diagnostic Gauge To Access Engine Information (S N —005045) 40
Using Touch Switches To Display Information (S N —005045) 41
Changing Units Of Measure (English Or Metric) (S N —005045) 42
Viewing Active Engine Service Codes (DTC) (S N —005045) 43
Viewing Stored Service Codes (DTC) In The Engine ECU (S N —005045) 44
Instrument Panel (S N 134462— ) 45
Using Diagnostic Display to Access Engine Information (S N 134462— ) 46
Main Menu Navigation (S N 134462— ) 46
Engine Configuration Data (S N 134462— ) 48
Diagnostic Trouble Codes (DTC) (S N 134462— ) 49
Engine Diagnostic Trouble Codes (DTC) (S N 134462— ) 50
Adjusting Backlighting (S N 134462— ) 51
Adjusting Contrast (S N 134462— ) 52
Selecting Units Of Measurement (S N 134462— ) 54
Setup 1-Up Display (S N 134462— ) 56
Setup 4-Up Display (S N 134462— ) 62
Reversing Fan (Optional) 67
Emergency Stop Button 68
Front Cab Work Lights 68
Rear, Front Enclosure Door And Cab Side Work Lights 69
Lower Front Cab Work Lights 69
Switch Light Dimmer Control 70
Ignition Key Switch (S N —005045) 70
Ignition Key Switch (S N 134462— ) 71
Engine Throttle Speed Dial 72
Swing Brake Control System 74
Travel Speed Control Switch 75
Air Conditioner/Heater Controls (S N —005045) 75
Air Conditioner/Heater Controls (S N 134462— ) 76
Cab Lower Control Panel 76
Fuse Panel (S N —005045) 77
Fuse Panel (S N 134462— ) 78
Electrical Box (S N —005045) 78
Electrical Box (S N 134462— ) 80
Saw Drive Switch 81
Pilot Hydraulic Circuit Reset Switch 83
Horn 84
Travel Alarm Cancel 84
Circuit Breakers 84
Defroster Fan 85
Dome Light 86
Leveler Speed Controls (759G only) 87
Operator’s Seat 88
Foot Pedal and Joystick Controls 92
AM/FM Stereo Cassette 92
Cab Air Filter 93
Rear Window Secondary Exit 93
Cab Door Release Handle 95
Fire Extinguisher 96
Fire Extinguisher Access Ports 96
Fire Suppression System Time Delay 96
Cab Door Stop 97
Safety Handholds 97
Cab Ladder (759G 0nly) 98
Enclosure Door Ladder 99
Enclosure Door Hand Pump 99
Engine Enclosure Door 100
ECU Unit 101
Operating the Machine 102
Pre-Start Checks 102
Leveler (759G only) 102
Engine Break-In Period 103
Before Starting the Engine 104
Normal Starting Procedure — Above 0°C (32 °F) 105
Cold Weather Starting — Below 0°C (32 °F) 108
Hydraulic Warm-up Procedure (S N —005045) 110
Hydraulic Warm-up Procedure (S N 134462— ) 113
Stopping Procedure 116
Operating the Track Drive 120
Extend Undercarriage Life 122
Operating The Implements — General 123
Joystick Control Lever — Left Hand 123
Joystick Control Lever — Right Hand 126
Control Panel 130
Lowering Boom with Engine Stopped 132
Preparation of Machine Before Leaving For Cutting Area 133
Felling Technique 136
Felling Head 137
Maintenance — Machine 138
Alternative and Synthetic Lubricants 138
Grease 138
Track Drive and Swing Drive Oils 139
Mixing of Lubricants 139
Lubricant Storage 139
Modifications or Repairs to Roll-over Protective Structures (ROPS) 140
Fuels and Lubricants Specifications Table 140
Diesel Engine Oil 141
Recommended Hydraulic System Summer Oils 141
Recommended Hydraulic System Winter Oils 142
Diesel Fuel 142
Bio-Diesel Fuel 143
Low Sulfur Diesel Fuel Conditioner 143
Handling and Storing Diesel Fuel 143
Diesel Engine Coolant 144
Supplemental Coolant Additives 144
Operating in Warm Temperature Climates 144
Additional Information about Diesel Engine Coolants and Supplemental Coolant Additives 145
Testing Diesel Engine Coolant 146
Oil Filters 146
Checking Windshield Regularly 146
Maintenance — Periodic Maintenance 147
Service Your Machine at Specified Intervals 147
Check the Hourmeter Regularly 147
Use Correct Fuels and Lubricants 147
Engine Break in Period 147
Prepare Machine for Maintenance 148
Machine Service Position—Attachment 149
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 149
Bolt Torque Chart 150
Conversion Table for Pressures 150
703G / 753G with FS20 Felling Head 152
759G with FS20 Felling Head 154
Service Intervals 156
Required Parts 158
Maintenance — Every 10 Hours or Daily 160
General 160
Service Lights 160
Engine Enclosure Service Light 160
Service Enclosure 161
Check Engine Oil Level 163
Check Air Filter Restriction Indicator and Pre-cleaner 164
Check Engine Coolant Level 165
Check Final Fuel Filter 166
Check and Clean Radiator, Coolers and Condenser Fins 167
Check and Clean Radiator Pre-Screen 168
Check Hydraulic Fluid Level 169
Check Hydraulic Filters 170
Check Pilot Pressure Filter Indicator 170
Check Swing Drive Gear Case Oil Level 171
Lubricate Attachment 171
Lubricate Boom Joints and Cylinder Ends 172
Lubricate Swing Pinion and Bearing 172
Lubricate Leveler (759G only) 173
Lubricate Door Hinges 174
Inspect for Hydraulic Oil Leaks 174
Perform Overall Visual Inspection 175
Maintenance – Initial Service – 100 Hours 176
Change Engine Break-in Oil and Replace Filter 176
Change Oil in the Track Drive Planetaries 177
Change Oil in the Swing Drive Gear Case 178
Maintenance — Every 125 Hours 179
Perform 10 Hour Interval Maintenance Procedures 179
Check Battery Electrolyte Level 179
Refer to Fire Suppression System Manufacturer’s Manual (If Installed) 179
Check Engine Speed 180
Check Hydraulic Pump Mounting Bolts 181
Check Hydraulic Motor Mounting Bolts 182
Check Oil Level in Idler Assembly 182
Check Oil Level in the Track Drive Planetaries 182
Lubricate Driveshaft and Motor Coupling 183
Check Swing Bearing Bolt Torque 183
Check Cab Mounting Bolt Torque 184
Check Swing Gear Case Bolt Torque 184
Check Engine Mounting Bolt Torque 185
Check Rotary Manifold Bolt Torque (703G/753G) 186
Check Rotary Manifold Bolt Torque (759G only) 187
Check Cooler Upper Isolator Mount Bolt Torque 188
Check Lower Roller Mounting Bolt Torque 188
Check Front Idler Bolt Torque 189
Check Initial Track Shoe Bolt Torque 189
Check Planetary And Sprocket Mounting Bolt Torque 190
Lubricate Swing Gear Case Bearing 190
Lubricate Latches and Knobs on Secondary Exit 191
Check Skylight Latch Tension 192
Perform Overall Visual Inspection 192
Check Traction Drive Planetary and Motor Bolts 193
Maintenance — Every 250 Hours 194
Perform 125 Hour Interval Maintenance Procedures 194
Change Air Filter Elements 194
Check Air Conditioner Compressor Belt Tension 194
Check Initial Track Shoe Bolt Torque 195
Maintenance — Every 500 Hours 196
Perform 250 Hour Interval Maintenance Procedures 196
Change Engine Oil And Filter 196
Clean Fuel Pre-Filter Screen 197
Change Primary Fuel Filter 198
Change Final Fuel Filter 199
Check Cooling System 199
Change Pilot Circuit Filter 200
Check Oil in the Enclosure Door Pump 200
Maintenance — Every 1000 Hours 201
Perform 500 Hour Interval Maintenance Procedures 201
Replace Hydraulic Oil Return Filters 201
Change Oil in the Track Drive Planetaries 202
Change Oil in the Swing Drive Gear Case 203
Check Saw Speed 203
Change Oil in the Enclosure Door Pump 204
Maintenance — Every 2000 Hours 205
Perform 1000 Hour Interval Maintenance Procedures 205
Check Specific Gravity of Battery Electrolyte 205
Change Engine Coolant 205
Maintenance — Every 4500 Hours 206
Replacing Engine Crankshaft Dampener 206
Maintenance — As Required 207
Drain Hydraulic Fluid 207
Clean Track Drive Planetaries 208
Drain Primary Fuel Filter 208
Clean Cab Air Filter 209
Lubricate Pivot Blocks (759G only) 209
Miscellaneous — Machine 210
Using Battery Charger 210
Using Booster Batteries 211
Using Booster Batteries—24-Volt System 211
Checking the Engine Crankshaft Dampener 212
Cleaning the Crankcase Vent Tube 212
Inspecting and Cleaning Windows 212
Miscellaneous — Operational Checkout 213
Operational Checkout 213
Gauges and Indicators 213
Driving Controls 219
Hydraulic Functions 221
Undercarriage Checks 235
Cooling System Checks 236
Accessories 238
Miscellaneous — Troubleshooting 244
General 244
Troubleshooting Procedure 244
Diagnose No Electrical Power 244
Diagnose Engine Start 245
Diagnose Travel Brakes 246
Diagnose Oil Cooler 246
Diagnose Swing Function 247
Diagnose Hoist Boom Function 247
Diagnose Stick Boom Function 248
Diagnose Tilt Function 248
Diagnose Engine Enclosure Door 249
Diagnose Air Conditioning 250
Diagnose Leveling Cylinders 250
Miscellaneous — Storage 251
Prepare Machine for Storage 251
Monthly Storage Procedure 252
Miscellaneous — Serial Numbers 253
Keep Machines Secure 253
Keep Proof of Ownership 253
Model and Serial Number Record 254
Miscellaneous — Specifications 256
703G Feller-Buncher with FS20 Felling Head Dimensions 256
753G Feller-Buncher with FS20 Felling Head – Dimensions 257
759G Feller-Buncher with FS20 Felling Head Dimensions 258
Technical Information 259
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 23
Section 1-5 27
Section 2-1 32
Section 2-2 102
Section 3-1 138
Section 3-2 147
Section 3-3 160
Section 3-4 176
Section 3-5 179
Section 3-6 194
Section 3-7 196
Section 3-8 201
Section 3-9 205
Section 3-10 206
Section 3-11 207
Section 4-1 210
Section 4-2 213
Section 4-3 244
Section 4-4 251
Section 4-5 253
Section 4-6 256

S.V 04/24