John Deere 703JH, 753JH & 759JH Harvester Operator’s Manual OMT288784 PDF

Description

John Deere 703JH, 753JH & 759JH Tracked Harvester Operator’s Manual OMT288784 – PDF DOWNLOAD

• P/N: OMT288784_24
• Language: English
• Division: Construction
• Product Lines: Tracked Harvesters
• Publication Type: Operator’s Manuals
• Associated Models: 703JH, 753JH, 759JH
• Series: J SERIES
• Serials:
  • PIN: 1T0703JH__C220453—
  • PIN: 1T0753JH__C220453—
  • PIN: 1T0759JH__C220453—

TABLE OF CONTENTS:

John Deere 703JH, 753JH & 759JH Tracked Harvester Operator’s Manual OMT288784 – PDF DOWNLOAD

703JH, 753JH and 759JH Tracked Harvester 1
Introduction 2
Foreword 2
Conformity Marking 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
FCC Notifications to User 11
Technical Information Feedback Form 12
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
In Case of Machine Fire 21
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 23
Prepare for Emergencies 23
Clean Debris from Machine 24
Control Pattern 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 26
Operate Machine Safely 26
Avoid Machine Tip Over 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Use Care When Swinging Machine 28
Operate Booms With Care 28
Avoid Backover Accidents 29
Operating On Slopes 29
Add and Operate Attachments Safely 29
Travel Safely 29
Avoid Power Lines 30
Inspect and Maintain ROPS 30
Saw Chain Hazard 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Machines Safely 32
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Prevent Acid Burns 34
Service Accumulator Systems Safely 34
Chain Shot Guard Inspection 34
Safety—Safety Signs 37
Replace Safety Signs 37
Safety Signs 38
Operation—Operator’s Station 40
Operator Controls and Instruments 40
Gauge Panel Functions 42
Diagnostic Display Unit (DDU) Functions 43
Diagnostic Display Unit (DDU) Operation 45
Side Console 46
Joystick (Multi-Function Control Lever)—Right Hand 47
Joystick (Multi-Function Control Lever)—Left Hand 47
TimberRite™ System 48
Upper Control Panel 49
Track Drive Foot Pedals 50
Start Aid Panel 50
Pilot Shutoff 50
Engine Configuration Data 51
Diagnostic Trouble Codes (DTC) 51
Engine Diagnostic Trouble Codes (DTC) 51
Setup 1-Up Display 52
Setup 4-Up Display 53
Adjust Backlight 54
Adjust Contrast 54
Selecting Units of Measurement 54
Battery Converter 54
Fuse Panel 55
Electrical Box 56
Cab Heater and Air Conditioner 59
Dome Light 60
Operator’s Seat Adjustment 60
Compact Disc Player and Radio 61
Rear Window Secondary Exit 61
Skylight Secondary Exit 63
Cab Door Handles 64
Fire Extinguisher 65
Fire Extinguisher Access Ports 65
Fire Suppression System Time Delay—If Equipped 66
Cab Door Stop 66
Handholds 66
Engine Enclosure Door Ladder 68
Cab Ladder—759JH Only 68
Engine Enclosure Door 68
Open and Close Enclosure Door Hand Pump 69
Operation—Operating the Machine 71
Before Starting Work 71
Off Level Operation 71
Inspect Machine Daily Before Starting 72
Engine Break-In Period 72
Before Starting Engine 73
Normal Starting Procedure — Above 0°C (32°F) 73
Cold Weather Starting—Below 0°C (32°F) 74
Cold Weather Start Aid—If Equipped 75
Hydraulic Warm-up Procedure 76
Swing Park Brake Switch 78
Stopping Procedure 78
Operating the Track Drive 79
Extend Undercarriage Life 81
Operating the Implements—General 82
Joystick (Multi-Function Control Lever)—Left Hand 83
Joystick (Multi-Function Control Lever)—Right Hand 85
Lowering Boom With Engine Stopped 88
Preparation of Machine Before Leaving for Cutting Area 89
Felling Technique 90
Attachment 90
Towing Machine 91
Loading Machine On Trailer 91
Tiedown Points 92
Lifting 93
Maintenance—Machine 94
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 94
Hydraulic Oil 95
Enclosure Door Pump Oil 95
Diesel Engine Break-In™ Oil 96
Diesel Engine Oil—Tier 2 and Stage II Engines 96
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 97
Track Drive Oil 98
Swing Drive Gear Case Oil 98
Pump Drive Gear Case Oil 99
Diesel Fuel 100
Lubricity of Diesel Fuel 101
Handling and Storing Diesel Fuel 101
Biodiesel Fuel 102
Testing Diesel Fuel 103
Minimizing the Effect of Cold Weather on Diesel Engines 104
Multipurpose Extreme Pressure (EP) Grease 105
Alternative and Synthetic Lubricants 105
Lubricant Storage 105
Mixing of Lubricants 105
Checking Windows Regularly 106
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 107
Drain Intervals for Diesel Engine Coolant 108
John Deere COOL-GARD™ II Coolant Extender 108
Supplemental Coolant Additives 108
Operating in Warm Temperature Climates 109
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 109
Testing Diesel Engine Coolant 110
Disposing of Coolant 110
Maintenance—Periodic Maintenance 111
Engine Identification 111
Service Machine at Specified Intervals 111
Check the Hour Meter Regularly 111
Prepare Machine for Maintenance 112
Machine Service Position—Attachment 112
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 112
Use Correct Fuels and Lubricants 113
Service Lights 113
Engine Service Light Adjustment 114
Enclosure Doors and Access Openings 114
Fuel Tank 116
Service Intervals 117
Required Parts 119
Maintenance—As Required 121
Inspect Serpentine Belt 121
Change Engine Air Filter Elements 122
Check and Clean Cab Fresh Air Filter 123
Check and Clean Cab Air Recirculation Filter 124
Check Coolant 125
Inspect Undercarriage Frame Joints 126
Maintenance—Every 10 Hours or Daily 127
Lubricate Hoist (Boom) Joints and Cylinder Ends 127
Check Coolant Level 127
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 127
Fire Suppression System—If Equipped 129
Check Engine Oil Level 129
Check and Drain Fuel/Water Separator 130
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 131
Check Pump Drive Gear Case Oil Level 131
Check Swing Drive Gear Case Oil Level 131
Check Hydraulic Oil Level 132
Check Fire Extinguisher 132
Check Track Sag 133
Adjust Track Sag 133
Lubricate Swing Pinion and Bearing 134
Lubricate Leveler—759JH Only 135
Chain Shot Guard Inspection 136
Maintenance—Every 100 Hours 138
Check Track Drive Planetary Oil Level 138
Lubricate Door Hinges 138
Lubricate Latches and Knobs on Secondary Exit 138
Check Skylight Latch Tension 139
Check Engine RPM 140
Check Oil Level in Track Idler Assembly 140
Lubricate Swing Gear Case Bearing 141
Lubricate Rotary Manifold—759JH Only 141
Maintenance—Initial Service 250 Hours 142
Change Engine Break-In Oil and Oil Filter 142
Change Pump Drive Gear Case Oil 143
Change Swing Drive Gear Case Oil 143
Check Hydraulic Pressures 143
Change Track Drive Planetary Oil 144
Check Planetary and Sprocket Mounting Cap Screw Torque 144
Check Swing Bearing Cap Screw Torque 144
Check Lower Roller Mounting Cap Screw Torque 145
Check Initial Track Shoe Cap Screw Torque 145
Maintenance—Every 500 Hours 146
Take Fluid Samples 146
Change Engine Oil and Oil Filter 146
Change Fuel/Water Separator Filter 147
Change Auxiliary Fuel Filter/Water Separator—If Equipped 148
Change Final Fuel Filter 149
Check Battery Electrolyte Level and Terminals 150
Check Enclosure Door Pump Oil Level 151
Change Track Drive Planetary Oil 152
Maintenance—Every 1000 Hours 153
Change Pump Drive Gear Case Oil 153
Change Swing Drive Gear Case Oil 153
Check Coolant 153
Maintenance—Every 2000 Hours 154
Check and Adjust Engine Valve Clearance 154
Change Enclosure Door Pump Oil 155
Change Hydraulic Oil 156
Replace Hydraulic Oil Return Filters 156
Replace Hydraulic Breather Filter 158
Maintenance—Every 4000 Hours 159
Replace Crankshaft Damper 159
Maintenance—Every 6000 Hours 160
Drain and Refill Engine Coolant 160
Miscellaneous—Machine 163
Cooling System Fill and Deaeration Procedure 163
Clean Fuel Tank Inlet Screen 163
Drain Fuel Tank Sump 164
Check Air Intake Hoses 164
Bleed Fuel System 165
Clean Track Drive Planetaries 165
Do Not Service Control Valves, Cylinders, Pumps, or Motors 165
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 165
Precautions for Alternator and Regulator 166
Clean the Crankcase Vent Tube 166
Using Booster Batteries—24-Volt System 167
Handling, Checking, and Servicing Batteries Carefully 168
Using Battery Charger 169
Replacing Batteries 170
Removing and Installing Batteries 171
Fluid Sampling Test Ports—If Equipped 172
Welding On Machine 172
Storage Compartment 759JH Only 173
Clean Machine Regularly 173
Accessory Outlets 174
Adding 12—Volt Accessories 174
Hardware Torque Specifications 174
Unified Inch Bolt and Screw Torque Values 175
Metric Bolt and Screw Torque Values 176
Check Hydraulic Filters 177
Inspect for Hydraulic Oil Leaks 177
Perform Overall Visual Inspection 178
Check Hydraulic Pump Mounting Cap Screws 178
Lubricate Attachment 178
Check Cab Mounting Cap Screw Torque 178
Check Swing Gear Case Cap Screw Torque 179
Check Engine Mounting Cap Screw Torque 179
Check Rotary Manifold Cap Screw Torque—703JH and 753JH 180
Check Rotary Manifold Cap Screw Torque—759JH 181
Check Cooler Upper Isolator Mount Cap Screw Torque 181
Check Front Idler Cap Screw Torque 182
Check Track Drive Planetary and Motor Mounting Cap Screws 182
Track Sag General Information 182
Check Track Shoe Hardware 183
Miscellaneous—Operational Checkout 184
Operational Checkout 184
Miscellaneous—Troubleshooting 212
Using Troubleshooting Charts 212
Engine 213
Electrical System 216
Hydraulic System 218
Miscellaneous—Storage 221
Prepare Machine for Storage 221
Monthly Storage Procedure 222
Miscellaneous—Machine Numbers 223
Record Product Identification Number (PIN) 223
Record Engine Serial Number 223
Record Travel Motor Serial Numbers 223
Record Hydraulic Pump Serial Number 224
Keep Proof of Ownership 224
Keep Machines Secure 225
Miscellaneous—Specifications 226
Engine Specifications 226
Drain and Refill Capacities 227
Working Ranges 703JH and 753JH 228
Working Ranges 759JH 232
Machine Specifications 703JH and 753JH 237
Machine Specifications 759JH 239
703JH Track Width—Lift Capacity 240
753JH Track Width—Lift Capacity 241
759JH Track Width—Lift Capacity 241
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 32
Section 1-5 37
Section 2-1 40
Section 2-2 71
Section 3-1 94
Section 3-2 111
Section 3-3 121
Section 3-4 127
Section 3-5 138
Section 3-6 142
Section 3-7 146
Section 3-8 153
Section 3-9 154
Section 3-10 159
Section 3-11 160
Section 4-1 163
Section 4-2 184
Section 4-3 212
Section 4-4 221
Section 4-5 223
Section 4-6 226

S.V 04/24