John Deere 703JH, 753JH & 759JH Harvester Operator’s Manual PDF

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John Deere 703JH, 753JH & 759JH Tracked Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 703JH, 753JH & 759JH Tracked Harvester Operator’s Manual – PDF DOWNLOAD

• P/N: OMT231008_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Harvesters
• Publication Type: Operator’s Manuals
• Associated Models: 703JH, 753JH, 759JH
• Series: J SERIES
• Serial: PIN: —1T0703JH_ C220452, PIN: —1T0753JH C220452, PIN: —1T0759JH _C220452
• Additional Information: For complete service information also see: T231009, PC10034, PC10035, PC10050

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 703JH, 753JH & 759JH Tracked Harvester Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
In Case of Machine Fire 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Control Pattern 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use And Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Operate Machine Safely 28
Avoid Machine Tip Over 29
Avoid Work Site Hazards 30
Keep Riders Off Machine 30
Use Care When Swinging Machine 30
Operate Booms With Care 31
Avoid Backover Accidents 31
Operating On Slopes 31
Add and Operate Attachments Safely 31
Travel Safely 32
Avoid Power Lines 32
Inspect and Maintain ROPS 32
Saw Chain Hazard 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Machines Safely 34
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Prevent Acid Burns 36
Service Accumulator Systems Safely 36
Chain Shot Guard Inspection 37
Safety—Safety Signs 39
Replace Safety Signs 39
Safety Signs 40
Operation—Operator’s Station 42
Operator Controls and Instruments 42
Gauge Panel Functions 44
Diagnostic Display Functions 46
Diagnostic Display Unit (DDU) Operation 47
Side Console 49
Joystick (Multi-Function Control Lever)—Right Hand 50
Joystick (Multi-Function Control Lever)—Left Hand 50
TimbeRite System 51
Upper Control Panel 52
Track Drive Foot Pedals 53
Start Aid Panel 53
Pilot Shutoff 53
Engine Configuration Data 54
Diagnostic Trouble Codes (DTC) 56
Engine Diagnostic Trouble Codes (DTC) 56
Setup 1-Up Display 58
Setup 4-Up Display 64
Adjusting Backlight 68
Adjusting Contrast 70
Selecting Units of Measurement 72
Battery Converter 75
Fuse Panel 75
Electrical Box 77
Cab Heater and Air Conditioner 79
Dome Light 80
Operator’s Seat Adjustment 80
Compact Disc Player and Radio 81
Rear Window Secondary Exit 82
Skylight Secondary Exit 83
Cab Door Handles 84
Fire Extinguisher 85
Fire Extinguisher Access Ports 85
Fire Suppression System Time Delay—If Equipped 86
Cab Door Stop 86
Handholds 87
Engine Enclosure Door Ladder 87
Cab Ladder—759JH Only 88
Engine Enclosure Door 88
Open and Close Enclosure Door Hand Pump 89
Operation—Operating the Machine 91
Before Starting Work 91
Off Level Operation 91
Inspect Machine Daily Before Starting 92
Engine Break-In Period 92
Before Starting Engine 93
Normal Starting Procedure — Above 0°C (32°F) 93
Cold Weather Starting—Below 0°C (32°F) 94
Cold Weather Start Aid—If Equipped 95
Hydraulic Warm-up Procedure 96
Swing Park Brake Switch 99
Stopping Procedure 99
Operating the Track Drive 100
Extend Undercarriage Life 102
Operating the Implements—General 102
Joystick (Multi-Function Control Lever)—Left Hand 103
Joystick (Multi-Function Control Lever)—Right Hand 106
Lowering Boom With Engine Stopped 110
Preparation of Machine Before Leaving for Cutting Area 111
Felling Technique 112
Attachment 112
Towing Machine 112
Loading Machine On Trailer 113
Maintenance—Machine 114
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 114
Hydraulic Oil 115
Enclosure Door Pump Oil 116
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 116
Diesel Engine Oil—Tier 3 and Stage III A Engines 117
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTech™ Engines 118
Oil Filters 118
Track Drive Oil 119
Swing Drive Gear Case Oil 120
Pump Drive Gear Case Oil 120
Diesel Fuel 121
Low Sulfur Diesel Fuel Conditioner 122
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Multipurpose Extreme Pressure (EP) Grease 126
Alternative and Synthetic Lubricants 126
Lubricant Storage 126
Mixing of Lubricants 127
Checking Windshield Regularly 127
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 128
Drain Intervals for Diesel Engine Coolant 129
John Deere COOL-GARD™ II Coolant Extender 129
Supplemental Coolant Additives 130
Operating in Warm Temperature Climates 130
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 131
Testing Diesel Engine Coolant 132
Maintenance—Periodic Maintenance 133
Service Machine at Specified Intervals 133
Check the Hour Meter Regularly 133
Prepare Machine for Maintenance 133
Machine Service Position—Attachment 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 134
Use Correct Fuels and Lubricants 134
Service Lights 135
Engine Service Light Adjustment 135
Enclosure Doors and Access Openings 136
Fuel Tank 137
Service Intervals 138
Required Parts 140
Maintenance—As Required 142
Inspect Serpentine Belt 142
Check Air Filter Restriction Indicator and Pre-Cleaner 143
Change Engine Air Filter Elements 144
Clean Cab Fresh Air Filter 144
Clean Cab Air Recirculation Filter 145
Check Coolant 146
Inspect Undercarriage Frame Joints 147
Maintenance—Every 10 Hours or Daily 148
Lubricate Hoist (Boom) Joints and Cylinder Ends 148
Check Surge Tank Coolant Level 148
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 149
Fire Suppression System—If Equipped 150
Check Engine Oil Level 151
Drain Fuel/Water Separator 152
Check Pump Drive Gear Case Oil Level 152
Check Swing Drive Gear Case Oil Level 152
Check Hydraulic Oil Level 153
Inspect Fire Extinguisher 153
Check Track Sag 154
Adjust Track Sag 154
Lubricate Swing Pinion and Bearing 155
Lubricate Leveler—759J/JH Only 156
Chain Shot Guard Inspection 157
Maintenance—Every 100 Hours 159
Check Oil Level in the Track Drive Planetaries 159
Lubricate Door Hinges 159
Lubricate Latches and Knobs on Secondary Exit 160
Check Skylight Latch Tension 161
Check Engine RPM 161
Check Oil Level in Idler Assembly 162
Lubricate Swing Gear Case Bearing 162
Lubricate Rotary Manifold—759J/JH Only 162
Maintenance—Initial Service 250 Hours 163
Change Engine Break-In Oil and Filter 163
Change Pump Drive Gear Case Oil 164
Change Swing Drive Gear Case Oil 164
Check Hydraulic Pressures 164
Change Track Drive Planetary Oil 165
Check Planetary and Sprocket Mounting Cap Screw Torque 165
Check Swing Bearing Cap Screw Torque 166
Check Lower Roller Mounting Cap Screw Torque 166
Check Initial Track Shoe Cap Screw Torque 167
Maintenance—Every 250 Hours 168
Take Engine Oil Sample 168
Maintenance—Every 500 Hours 169
Take Fluid Samples 169
Change Engine Oil and Filter 169
Clean or Replace Fuel Strainer Screen 170
Change Primary Fuel Filter 170
Change Final Fuel Filter 171
Check Battery Electrolyte Level and Terminals 172
Check Enclosure Door Pump Oil 174
Change Track Drive Planetary Oil 174
Maintenance—Every 1000 Hours 175
Change Pump Drive Gear Case Oil 175
Change Swing Drive Gear Case Oil 175
Check Coolant 175
Maintenance—Every 2000 Hours 176
Check and Adjust Engine Valve Clearance 176
Change Enclosure Door Pump Oil 177
Change Hydraulic Oil 179
Replace Hydraulic Oil Return Filters 179
Replace Hydraulic Breather Filter 180
Maintenance—Every 4000 Hours 181
Replace Crankshaft Dampener 181
Maintenance—Every 6000 Hours 182
Change Engine Coolant 182
Cooling System Fill and Deaeration Procedure 185
Miscellaneous—Machine 186
Clean Fuel Tank Inlet Screen 186
Drain Fuel Tank Sump 186
Check Air Intake Hoses 187
Bleed Fuel System 187
Clean Track Drive Planetaries 188
Do Not Service Control Valves, Cylinders, Pumps, or Motors 188
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 188
Precautions for Alternator and Regulator 188
Clean the Crankcase Vent Tube 189
Using Booster Batteries—24-Volt System 189
Handling, Checking, and Servicing Batteries Carefully 190
Using Battery Charger 191
Replacing Batteries 191
Removing and Installing Batteries 192
Fluid Sampling Test Ports—If Equipped 193
Welding On Machine 193
Storage Compartment 759JH Only 194
Clean Machine Regularly 194
Accessory Outlets 195
Adding 12—Volt Accessories 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Check Hydraulic Filters 198
Inspect for Hydraulic Oil Leaks 198
Perform Overall Visual Inspection 199
Check Hydraulic Pump Mounting Cap Screws 199
Lubricate Attachment 199
Check Cab Mounting Cap Screw Torque 199
Check Swing Gear Case Cap Screw Torque 200
Check Engine Mounting Cap Screw Torque 200
Check Rotary Manifold Cap Screw Torque—703JH and 753JH 201
Check Rotary Manifold Cap Screw Torque—759JH 202
Check Cooler Upper Isolator Mount Cap Screw Torque 202
Check Front Idler Cap Screw Torque 203
Check Track Drive Planetary and Motor Mounting Cap Screws 203
Track Sag General Information 203
Check Track Shoe Hardware 204
Miscellaneous—Operational Checkout 205
Operational Checkout 205
Diagnostic Trouble Code Check 205
Operational Checks—Key Switch OFF, Engine OFF 205
Operational Checks—Key Switch ON, Engine OFF 206
Operational Checks—Key Switch ON, Engine ON 215
Miscellaneous—Troubleshooting 237
Using Troubleshooting Charts 237
Engine 238
Electrical System 242
Hydraulic System 244
Miscellaneous—Storage 248
Prepare Machine for Storage 248
Monthly Storage Procedure 249
Miscellaneous—Machine Numbers 250
Record Product Identification Number (PIN) 250
Record Engine Serial Number 250
Record Travel Motor Serial Numbers 250
Record Hydraulic Pump Serial Number 251
Keep Proof of Ownership 251
Keep Machines Secure 252
Miscellaneous—Specifications 253
Engine Specifications 253
Drain and Refill Capacities 254
Working Ranges 703JH and 753JH 255
Working Ranges 759JH 259
Machine Specifications 703JH and 753JH 264
Machine Specifications 759JH 266
703JH Track Width—Lift Capacity 267
753JH Track Width—Lift Capacity 268
759JH Track Width—Lift Capacity 268
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 34
Section 1-5 39
Section 2-1 42
Section 2-2 91
Section 3-1 114
Section 3-2 133
Section 3-3 142
Section 3-4 148
Section 3-5 159
Section 3-6 163
Section 3-7 168
Section 3-8 169
Section 3-9 175
Section 3-10 176
Section 3-11 181
Section 3-12 182
Section 4-1 186
Section 4-2 205
Section 4-3 237
Section 4-4 248
Section 4-5 250
Section 4-6 253

S.V 04/24