John Deere 724J Loader Operation Manual PDF Download

Description

John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT229857_RQ
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 724J
Series: J SERIES
Serial: 611219-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding For Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 13
Prevent Fires 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Use Special Care When Operating Loader 17
Keep Riders Off Machine 17
Avoid Backover Accidents 18
Avoid Machine Tip Over 18
Operating on Slopes 19
Operating or Traveling On Public Roads 19
Inspect and Maintain ROPS 20
Add and Operate Attachments Safely 20
Prevent Unintended Detonation of Explosive Devices 20
Safety—Maintenance Precautions 21
Park And Prepare For Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 22
Drive Metal Pins Safely 22
Safety—Safety Signs 23
Safety Signs 23
Operation—Operator’s Station 25
Levers 25
Pedals 25
Monitor Panel (CMU) 27
Monitor Panel Functions 27
Switch Pad 30
Switch and Accessory Functions 30
Monitor Display Unit—Normal Display 33
Monitor Display Unit—Main Menu 34
Monitor Display Unit—Main Menu—Codes 34
Monitor Display Unit—Main Menu—Codes—Active Codes 34
Monitor Display Unit—Main Menu—Codes—Stored Codes 35
Monitor Display Unit—Main Menu—Machine Settings 36
Monitor Display Unit—Main Menu—Machine Settings—Quick Shift 36
Monitor Display Unit—Main Menu—Machine Settings—Auto to 1st 37
Monitor Display Unit—Main Menu—Machine Settings—Job Timer 37
Monitor Display Unit—Main Menu—Machine Settings—Stopwatch 38
Monitor Display Unit—Main Menu—Machine Settings—Ride Control—If 38
Monitor Display Unit—Main Menu—Diagnostics 38
Monitor Display Unit—Main Menu—Diagnostics—Battery Monitor 39
Monitor Display Unit—Main Menu—Diagnostics—Engine Sensors 39
Monitor Display Unit—Main Menu—Diagnostics—Transmission 41
Monitor Display Unit—Main Menu—Diagnostics—Hydraulic 42
Monitor Display Unit—Main Menu—Diagnostics—Machine 42
Monitor Display Unit—Main Menu—Diagnostics—Machine Switches 43
Monitor Display Unit—Main Menu—Diagnostics—Switch Module 46
Monitor Display Unit—Main Menu—Diagnostics—Machine I D 46
Monitor Display Unit—Main Menu—Diagnostics—More Diagnostics 48
Monitor Display Unit—Main Menu—Monitor Settings 48
Monitor Display Unit—Main Menu—Monitor Settings—Units 48
Monitor Display Unit—Main Menu—Monitor Settings—Backlighting 49
Monitor Display Unit—Main Menu—Monitor Settings—LCD Contrast 49
Monitor Display Unit—Main Menu—Monitor Settings—Hide Main Menu 49
Horn Button 50
Turn Signals 50
Adjusting Steering Wheel Tilt 50
Air Conditioning Controls and Heater Operation 51
Opening and Securing Side Door 52
Opening Side Window/Secondary Exit 52
Opening Rear Side Window 53
Adjusting Seat 53
Operation—Operating the Machine 55
Inspect Machine Daily Before Starting 55
Check Instruments Before Starting 55
Starting the Engine 55
Starting Fluid—If Equipped (Cold Weather Starting Aid) 57
Engine Heater—If Equipped 59
Using Coolant Heater—If Equipped 59
Warm-Up 59
Cold Weather Warm-Up 59
Neutral Lock 59
Shifting the Transmission 60
Park Brake Switch 60
Boom and Bucket Control Lever—One Lever Design 62
Boom and Bucket Control Lever—Two Lever Design 63
Quick Shift Switch 64
Ride Control—If Equipped 64
Secondary Steering—If Equipped 66
Differential Lock Switch 67
Boom Height Kickout Adjustment 67
Return-to-Carry Kickout Adjustment 67
Return-To-Dig Adjustment for Z-Bar Linkage Only 67
Using the Loader Bucket 68
Backdragging 70
Fork Attachment 70
Arm Attachment 73
Parking the Machine 73
Loading Machine on a Trailer 74
Towing Procedure 76
Lifting the Machine 78
Maintenance—Machine 79
Biodiesel Fuel 79
Low Sulfur Diesel Fuel Conditioner 79
Testing Diesel Fuel 80
Handling and Storing Diesel Fuel 80
Alternative and Synthetic Lubricants 80
Diesel Engine Break-In Oil 80
Diesel Engine Oil 81
Diesel Engine Oil and Filter Service Intervals 81
Transmission, Hydraulic System, Park Brake, and Axle Oil 82
Grease 83
Heavy Duty Diesel Engine Coolant 83
Maintenance—Periodic Maintenance 85
Service Machine at Specified Intervals 85
Check Hour Meter Regularly 85
Prepare Machine for Maintenance 85
Locking Machine Frame 87
Boom Lock 87
Opening Engine Service Doors and Side Shields 87
Opening Grille Door 88
Fuel Tank 88
Maintenance and Repair Record Keeping System 89
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 89
Service Intervals 90
Required Parts 93
Maintenance—As Required 94
Inspect Tires and Check Pressure 94
Tire Pressures 95
Check Wheel Bolt Torque 95
Clean or Replace Air Cleaner Elements 96
Inspect A/C Compressor and Alternator Belt 96
Check Windshield Washer Fluid Level 97
Replace Primary and Final Fuel Filter 97
Drain Water From Primary Fuel Filter and Clean Strainer 98
Replace Final Fuel Filter 98
Check Cab Fresh Air Filter—If Equipped With Cab 99
Check Cab Recirculating Air Filter—If Equipped With Cab 99
Maintenance—Every 10 Hours or Daily 101
Check Coolant Level in Surge Tank 101
Clean Air Cleaner Dust Unloader Valve 101
Check Engine Oil Level 102
Check Hydraulic Oil Level 103
Check Transmission Oil Level 103
Maintenance—Every 100 Hours 105
Grease Loader Linkage and Cylinder Pivots—If Equipped 105
Grease Front Steering Cylinder Pivots (S N —618146) 105
Grease Rear Steering Cylinder Pivots (S N —618146) 106
Grease Oscillating Rear Axle Pivots 106
Maintenance—Initial Service – 250 Hours 107
Change Engine Oil and Replace Filter 107
Change Front and Rear Axle Oil 108
Drain Spark Arrestor Muffler (If Equipped) 109
Maintenance—Every 250 Hours 110
Take Engine Oil Sample 110
Take Hydraulic Oil Sample 110
Maintenance—Every 500 Hours 111
Grease Upper and Lower Driveline Sliding Joints and U-Joints 111
Check Air Intake and Charged Air Cooler Hoses 111
Check Battery Electrolyte Level and Terminals 112
Change Engine Oil and Replace Filter 115
Replace Primary and Final Fuel Filters 116
Replace In-Line Fuel Strainer 116
Replace Hydraulic System Return Filter 117
Replace Hydraulic Reservoir Breather Filter 117
Check Park Brake Oil Level 117
Check Front and Rear Axle Oil Level 118
Drain Spark Arrestor Muffler (If Equipped) 118
Take Diesel Fuel Sample 118
Take Engine Coolant Sample 119
Take Transmission Oil Sample 119
Maintenance—Every 1000 Hours 120
Clean Engine Crankcase Vent Tube 120
Replace Air Cleaner Dust Unloader Valve 120
Replace Air Cleaner Elements 120
Check Coolant 121
Check Radiator Hoses 122
Replace Transmission Oil Filter 123
Inspect and Clean Hydraulic Pump Case Drain Fittings 123
Grease Frame Hinge Pivots 124
Change Park Brake Oil 124
Maintenance—Every 2000 Hours 126
Change Transmission Oil 126
Change Front and Rear Axle Oil 127
Clean Axle Oil Recirculation Screen—If Equipped 128
Grease Front and Rear Axle Input Seals 128
Adjust Engine Valve Lash (Clearance) 128
Re-Run Clutch Calibration 129
Maintenance—Every 3000 Hours 130
Change Hydraulic System Oil 130
Clean Hydraulic System Strainer 131
Maintenance—Every 5000 Hours 132
Draining the Cooling System 132
Filling the Cooling System 132
Replace Crankshaft Dampener 133
Inspect Driveline Dampener 133
Miscellaneous—Machine 135
Check Air Inlet Cover 135
Inspect Fuel Tank Vent Hose and Breather 135
Bleeding Fuel System 135
Checking Fire Extinguisher—If Equipped 136
Precautions for Alternator and Regulator 136
Handling Batteries Safely 137
Using Booster Batteries—24 Volt System 139
Using Battery Charger 139
Battery Disconnect Switch 140
Replacing Batteries 140
Removing and Installing Batteries 140
JDLink™ Machine Monitoring System (MMS)—If Equipped 141
JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection 142
Replacing Fuses 142
Fuse (Blade-Type) Color Codes 145
Replacing Halogen Bulbs 145
Engine Speeds 146
Location of Fluid Sampling Test Ports 146
Checking Neutral Start System 148
Servicing Air Conditioning System—If Equipped 148
Welding on Machine 148
External Service Brake Inspection 148
Checking Brake Accumulators 149
Checking Ride Control Accumulator—If Equipped 150
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Afterc 152
Service Recommendations For Snap-To-Connect (STC®) Fittings 152
Do Not Service Control Valves, Cylinders, Pumps or Motors 154
Hardware Torque Specifications 154
Keep ROPS Installed Properly 154
Metric Bolt and Screw Torque Values 154
Unified Inch Bolt and Screw Torque Values 155
Miscellaneous—Operational Checkout 157
Operational Checkout 157
Engine Off Checks 157
Engine Running Checks 159
Miscellaneous—Troubleshooting 171
Troubleshooting Procedure 171
Engine 171
Transmission 173
Differential And Axle 175
Service Brake 177
Drive Line 177
Park Brake 177
Hydraulic System 178
Steering 180
Air Conditioning System 180
Heater System 182
Miscellaneous—Storage 183
Prepare Machine For Storage 183
Monthly Storage Procedure 183
Miscellaneous—Machine Numbers 185
Record Product Identification Number (PIN) 185
Record Engine Serial Number 185
Record Transmission Serial Number 185
Record Hydraulic Pump Serial Number 185
Record Axle Serial Number 186
Keep Machines Secure 186
Keep Proof of Ownership 186
Miscellaneous—Specifications 188
Specifications 188
Drain and Refill Capacities 190
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 21
Section 1-5 23
Section 2-1 25
Section 2-2 55
Section 3-1 79
Section 3-2 85
Section 3-3 94
Section 3-4 101
Section 3-5 105
Section 3-6 107
Section 3-7 110
Section 3-8 111
Section 3-9 120
Section 3-10 126
Section 3-11 130
Section 3-12 132
Section 4-1 135
Section 4-2 157
Section 4-3 171
Section 4-4 183
Section 4-5 185
Section 4-6 188

S.V 03/24